Surface Segregation in Solid Oxide Cell Oxygen Electrodes: Phenomena, Mitigation Strategies and Electrochemical Properties

Turning bad into good: A medium-entropy double perovskite oxide with beneficial surface reconstruction for active and robust cathode of solid oxide fuel cells

The cathodes of solid oxide fuel cells (SOFCs) often suffer from detrimental cation segregations and associated impurities poisoning, leading to insufficient electroactivity and poor stability. Here we developed a medium-entropy double perovskite GdBa(Co1.2Mn0.2Fe0.2Ni0.2Cu0.2)O5-δ (ME-GBCO) for promising SOFC cathode. The increased configuration entropy can effectively tailor the surface composition with in situ formed active BaCoO3-δ (BCO) species, rather than inert and deleterious BaOx segregation on parent GdBaCo2O5-δ (GBCO) surface. Accordingly, the layered ME-GBCO cathode with beneficial surface reconstruction exhibited not only high oxygen reduction activity but excellent durability against CO2 impurity, enabling it a very attractive cathode for intermediate temperature SOFCs (IT-SOFCs). Our study provides a new idea for development of efficient and durable cathodes via configurational entropy induced rational surface reconstruction.

Reverse Atom Capture on Perovskite Surface Enabling Robust and Efficient Cathode for Protonic Ceramic Fuel Cells

Protonic ceramic fuel cells (PCFCs) hold potential for sustainable energy conversion, yet their widespread application is hindered by the sluggish kinetics and inferior stability of cathode materials. Here, a facile and efficient reverse atom capture technique is developed to manipulate the surface chemistry of PrBa0.5Sr0.5Co1.5Fe0.5O5+ δ (PBSCF) cathode for PCFCs. This method successfully captures segregated Ba and Sr cations on the PBSCF surface using W species, creating a (Ba/Sr)(Co/Fe/W)O3- δ (BSCFW)@PBSCF heterostructure. Benefiting from enhanced kinetics of proton-involved oxygen reduction reaction and strengthened chemical stability, the single cell using the optimized 2W-PBSCF cathode demonstrates an exceptional peak power density of 1.32 W cm-2 at 650 °C and maintains durable performance for 240 h. Theoretical calculations unveil that the BSCFW perovskite delivers lower oxygen vacancy formation energy, hydration energy, and proton transfer energy compared to the PBSCF perovskite. This protocol offers new insights into advanced atom capture techniques for sustainable energy infrastructures.

Surface Chemistry Modulation of BaGd0.8La0.2Co2O6-δ As Active Air Electrode for Solid Oxide Cells

Modulation of the surface chemistry of air electrodes makes it possible to significantly improve the electrocatalytic performance of solid oxide cells (SOCs). Here, the surface chemistry of BaGd0.8La0.2Co2O6-δ (BGLC) double perovskite is modulated by treatment in an acidic citric acid solution. The treatment leads to corrosion on the surface of BGLC particles, and the effect is dependent on the acidity of the solution. As the acidity of solution is low, Ba cations are selectively dissolved out of the BGLC surface, while as the acidity increases, the corrosion becomes more homogeneous. The Ba surface deficiency remarkably increases the concentration of surface oxygen vacancies and electrocatalytic activity of BGLC. To avoid the loss of Ba-deficient surface during the conventional high temperature sintering process, a sintering-free fabrication route is utilized to directly assemble the Ba-deficient BGLC powder into an air electrode. A single cell with the surface Ba-deficient BGLC electrode shows a peak power density of 1.04 W cm-2 at 750 °C and an electrolysis current density of 1.48 A cm-2 at 1.3 V, much greater than 0.64 W cm-2 and 1.02 A cm-2 of the cell with the pristine BGLC, respectively. This work provides a simple and effective surface chemistry modulation strategy for the development of an efficient air electrode for SOCs.

An excellent bismuth-doped perovskite cathode with high activity and CO2 resistance for solid-oxide fuel cells operating below 700 °C

Lowering the operating temperatures of solid-oxide fuel cells (SOFCs) is critical, although achieving success in this endeavor has proven challenging. Herein, Bi0.15Sr0.85Co0.8Fe0.2O3-δ (BiSCF) is systematically evaluated as a carbon dioxide (CO2)-tolerant and highly active cathode for SOFCs. BiSCF, which features Bi3+ with an ionic radius similar to Ba2+, exhibits activity (e.g., 0.062 Ω cm2 at 700 °C) comparable to that of Ba0.5Sr0.5Co0.8Fe0.2O3-δ and PrBaCo2O5+δ, while demonstrating a considerable advantage over Bi-doped cathodes. Moreover, BiSCF exhibits long-term stability over a period of 500 h, and an anode-supported cell with BiSCF achieves a power density of 912 mW cm-2 at 650 °C. The CO2-poisoned BiSCF exhibits quick reversibility or slight activation after returning to normal conditions. The exceptional CO2 tolerance of BiSCF can be attributed to its reduced basicity and high electronegativity, which effectively restrict surface Sr diffusion and hinder subsequent carbonate formation. These findings highlight the substantial potential of BiSCF for SOFCs operating below 700 °C.

Electrochemically Assisted Construction of a La2NiO4+δ@Pt Core-Shell Structure for Enhancing the Performance and Durability of La2NiO4+δ Cathodes

Ruddlesden-Popper oxide La2NiO4+δ (LNO) has a high ionic conductivity and good thermal match with the electrolyte of solid oxide fuel cells (SOFCs); however, LNO suffers from performance decay owing to the La surface segregation under the operation conditions of SOFCs. Herein, we report an in situ electrochemical decoration strategy to improve the electrocatalytic activity and durability of LNO cathodes. We show that the electrochemical polarization leads to in situ construction of the LNO@Pt core-shell structure, significantly suppressing the detrimental effect of La surface segregation on the LNO cathode. The initial peak power density of a single cell with the LNO cathode is 0.71 W cm-2 at 750 °C, increasing to 1.39 W cm-2 by the in situ construction of the LNO@Pt core-shell structure after polarization at 0.5 A cm-2 for 20 h. The LNO@Pt core-shell structure is also highly durable without noticeable performance degradation over the duration of the test for 180 h. The findings shed light on the design and fabrication of highly active and durable LNO-based cathodes for SOFCs.

Ultralow Loading of Ru as a Bifunctional Catalyst for the Oxygen Electrode of Solid Oxide Cells

The oxygen evolution reaction (OER) is a significant contributor to the cell overpotential in solid oxide electrolyzer cells (SOECs). Although noble metals such as Ru and Ir have been utilized as OER catalysts, their widespread application in SOECs is hindered by their high cost and limited availability. In this study, we present a highly effective approach to enhance air electrode performance and durability by depositing an ultrathin layer of metallic Ru, as thin as ∼7.5 Å, onto (La0.6Sr0.4)0.95Co0.2Fe0.8O3-δ (LSCF) using plasma-enhanced atomic layer deposition (PEALD). Our study suggests that the emergence of a perovskite, SrRuO3, resulting from the reaction between PEALD-based Ru and surface-segregated Sr species, plays a crucial role in suppressing Sr segregation and maintaining favorable oxygen desorption kinetics, which ultimately improves the OER durability. Further, the PEALD Ru coating on LSCF also reduces the resistance to the oxygen reduction reaction (ORR), highlighting the bifunctional electrocatalytic activities for reversible fuel cells. When the LSCF electrode of a test cell is decorated with ∼7.5 Å of the Ru overcoat, a current density of 656 mA cm-2 at 1.3 V in electrolysis mode and a peak power density of 803 mW cm-2 in fuel cell mode are demonstrated at 700 °C, corresponding to an enhancement of 49.1 and 31.9%, respectively, compared to the pristine cell.

Hydrogen-Rich Gas Production by Steam Reforming and Oxidative Steam Reforming of Methanol over La0.6Sr0.4CoO3-δ: Effects of Preparation, Operation Conditions, and Redox Cycles

La0.6Sr0.4CoO3-δ (LSC) perovskite, as a potential catalyst precursor for hydrogen (H2)-rich production by steam reforming of methanol (SRM) and oxidative steam reforming of methanol (OSRM), was investigated. For this purpose, LSC was synthesized by the citrate sol-gel method and characterized by complementary analytical techniques. The catalytic activity was studied for the as-prepared and prereduced LSC and compared with the undoped LaCoO3-δ (LCO) at several feed gas compositions. Furthermore, the degradation and regeneration of LSC under repeated redox cycles were studied. The results evidenced that the increase in the water/methanol ratio under SRM, and the O2 addition under OSRM, increased the CO2 formation and decreased both the H2 selectivity and catalyst deactivation caused by carbon deposition. Methanol conversion of the prereduced LSC was significantly enhanced at a lower temperature than that of as-prepared LSC and undoped LCO. This was attributed to the performance of metallic cobalt nanoparticles highly dispersed under reducing atmospheres. The reoxidation program in repetitive redox cycles played a crucial role in the regeneration of catalysts, which could be regenerated to the initial perovskite structure under a specific thermal treatment, minimizing the degradation of the catalytic activity and surface.

Overview of Approaches to Increase the Electrochemical Activity of Conventional Perovskite Air Electrodes

The progressive research trends in the development of low-cost, commercially competitive solid oxide fuel cells with reduced operating temperatures are closely linked to the search for new functional materials as well as technologies to improve the properties of established materials traditionally used in high-temperature devices. Significant efforts are being made to improve air electrodes, which significantly contribute to the degradation of cell performance due to low oxygen reduction reaction kinetics at reduced temperatures. The present review summarizes the basic information on the methods to improve the electrochemical performance of conventional air electrodes with perovskite structure, such as lanthanum strontium manganite (LSM) and lanthanum strontium cobaltite ferrite (LSCF), to make them suitable for application in second generation electrochemical cells operating at medium and low temperatures. In addition, the information presented in this review may serve as a background for further implementation of developed electrode modification technologies involving novel, recently investigated electrode materials.

Water Electrolysis toward Elevated Temperature: Advances, Challenges and Frontiers

Since severe global warming and related climate issues have been caused by the extensive utilization of fossil fuels, the vigorous development of renewable resources is needed, and transformation into stable chemical energy is required to overcome the detriment of their fluctuations as energy sources. As an environmentally friendly and efficient energy carrier, hydrogen can be employed in various industries and produced directly by renewable energy (called green hydrogen). Nevertheless, large-scale green hydrogen production by water electrolysis is prohibited by its uncompetitive cost caused by a high specific energy demand and electricity expenses, which can be overcome by enhancing the corresponding thermodynamics and kinetics at elevated working temperatures. In the present review, the effects of temperature variation are primarily introduced from the perspective of electrolysis cells. Following an increasing order of working temperature, multidimensional evaluations considering materials and structures, performance, degradation mechanisms and mitigation strategies as well as electrolysis in stacks and systems are presented based on elevated temperature alkaline electrolysis cells and polymer electrolyte membrane electrolysis cells (ET-AECs and ET-PEMECs), elevated temperature ionic conductors (ET-ICs), protonic ceramic electrolysis cells (PCECs) and solid oxide electrolysis cells (SOECs).

Solid-State Electrochemistry and Solid Oxide Fuel Cells: Status and Future Prospects

Solid-state electrochemistry (SSE) is an interdisciplinary field bridging electrochemistry and solid-state ionics and deals primarily with the properties of solids that conduct ions in the case of ionic conducting solid electrolytes and electrons and/or electron holes in the case of mixed ionic and electronic conducting materials. However, in solid-state devices such as solid oxide fuel cells (SOFCs), there are unique electrochemical features due to the high operating temperature (600–1 000 °C) and solid electrolytes and electrodes. The solid-to-solid contact at the electrode/electrolyte interface is one of the most distinguished features of SOFCs and is one of the fundamental reasons for the occurance of most importance phenomena such as shift of the equipotential lines, the constriction effect, polarization-induced interface formation, etc. in SOFCs. The restriction in placing the reference electrode in solid electrolyte cells further complicates the SSE in SOFCs. In addition, the migration species at the solid electrode/electrolyte interface is oxygen ions, while in the case of the liquid electrolyte system, the migration species is electrons. The increased knowledge and understanding of SSE phenomena have guided the development of SOFC technologies in the last 30–40 years, but thus far, no up-to-date reviews on this important topic have appeared. The purpose of the current article is to review and update the progress and achievements in the SSE in SOFCs, largely based on the author’s past few decades of research and understanding in the field, and to serve as an introduction to the basics of the SSE in solid electrolyte devices such as SOFCs.

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