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Banjar MF, Joynal Abedin FN, Fizal ANS, Muhamad Sarih N, Hossain MS, Osman H, Khalil NA, Ahmad Yahaya AN, Zulkifli M. Synthesis and Characterization of a Novel Nanosized Polyaniline. Polymers (Basel) 2023; 15:4565. [PMID: 38232004 PMCID: PMC10708272 DOI: 10.3390/polym15234565] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/22/2023] [Revised: 11/17/2023] [Accepted: 11/20/2023] [Indexed: 01/19/2024] Open
Abstract
Polyaniline (PANI) is a conductive polymer easily converted into a conducting state. However, its limited mechanical properties have generated interest in fabricating PANI composites with other polymeric materials. In this study, a PANI-prevulcanized latex composite film was synthesized and fabricated in two phases following chronological steps. The first phase determined the following optimum parameters for synthesizing nanosized PANI, which were as follows: an initial molar ratio of 1, a stirring speed of 600 rpm, a synthesis temperature of 25 °C, purification via filtration, and washing using dopant acid, acetone, and distilled water. The use of a nonionic surfactant, Triton X-100, at 0.1% concentration favored PANI formation in a smaller particle size of approximately 600 nm and good dispersibility over seven days of observation compared to the use of anionic sodium dodecyl sulfate. Ultraviolet-visible spectroscopy (UV-Vis) showed that the PANI synthesized using a surfactant was in the emeraldine base form, as the washing process tends to decrease the doping level in the PANI backbone. Our scanning electron microscopy analysis showed that the optimized synthesis parameters produced colloidal PANI with an average particle size of 695 nm. This higher aspect ratio explained the higher conductivity of nanosized PANI compared to micron-sized PANI. Following the chronological steps to determine the optimal parameters produced a nanosized PANI powder. The nanosized PANI had higher conductivity than the micron-sized PANI because of its higher aspect ratio. When PANI is synthesized in smaller particle sizes, it has higher conductivity. Atomic force microscopy analysis showed that the current flow is higher across a 5 µm2 scanned area of nanosized PANI because it has a larger surface area. Thus, more sites for the current to flow through were present on the nanosized PANI particles.
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Affiliation(s)
- Mohd Faizar Banjar
- Malaysian Institute of Chemical and Bioengineering Technology, Universiti Kuala Lumpur (UniKL), Alor Gajah 78000, Melaka, Malaysia; (M.F.B.); (F.N.J.A.); (N.A.K.)
| | - Fatin Najwa Joynal Abedin
- Malaysian Institute of Chemical and Bioengineering Technology, Universiti Kuala Lumpur (UniKL), Alor Gajah 78000, Melaka, Malaysia; (M.F.B.); (F.N.J.A.); (N.A.K.)
| | - Ahmad Noor Syimir Fizal
- Centre for Sustainability of Ecosystem & Earth Resources (Pusat ALAM), Universiti Malaysia Pahang, Lebuh Persiaran Tun Khalil Yaakob, Gambang 26300, Pahang, Malaysia;
| | | | - Md. Sohrab Hossain
- HICoE-Centre for Biofuel and Biochemical Research, Institute of Self-Sustainable Building, Fundamental and Applied Sciences Department, Universiti Teknologi Petronas (UTP), Seri Iskandar 32610, Perak, Malaysia;
| | - Hakimah Osman
- Faculty of Chemical Engineering & Technology, Universiti Malaysia Perlis, Arau 02600, Perlis, Malaysia;
| | - Nor Afifah Khalil
- Malaysian Institute of Chemical and Bioengineering Technology, Universiti Kuala Lumpur (UniKL), Alor Gajah 78000, Melaka, Malaysia; (M.F.B.); (F.N.J.A.); (N.A.K.)
- Polymer Science Program, Division of Physical Science, Faculty of Science, Prince of Songkla University, Hat-Yai 90110, Songkla, Thailand
| | - Ahmad Naim Ahmad Yahaya
- Green Chemistry and Sustainability Cluster, Branch Campus, Malaysian Institute of Chemical and Bio-Engineering Technology, Universiti Kuala Lumpur (UniKL), Taboh Naning, Alor Gajah 78000, Melaka, Malaysia;
| | - Muzafar Zulkifli
- Green Chemistry and Sustainability Cluster, Branch Campus, Malaysian Institute of Chemical and Bio-Engineering Technology, Universiti Kuala Lumpur (UniKL), Taboh Naning, Alor Gajah 78000, Melaka, Malaysia;
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Lay M, Hamran N, Rashid AA. Ultrafine calcium carbonate-filled natural rubber latex film: mechanical and post-processing properties. IRANIAN POLYMER JOURNAL 2019. [DOI: 10.1007/s13726-019-00748-w] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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