Speciality products based on commodity polymers

Polymer Physics behind the Gel-Spinning of UHMWPE Fibers

Gel-spinning of ultra-high molecular weight polyethylene (UHMWPE) fibers has attracted great interest in academia and industry since its birth and commercialization in the 1980s, due to unique properties such as high modulus, low density, and excellent chemical resistance. However, the high viscosity and long relaxation time greatly complicate processing. In industry, solvents, like decalin and paraffin oil, usually disentangle the physical networks and promote final drawability. From extruding the polymer solution to post-solid-stretching, many polymer physics problems that accompany high-modulus fiber gel-spinning should be understood and addressed. In this review, by detailed discussions about the effect of entanglements and intracrystalline chain dynamics on the mechanical properties of UHMWPE, theoretical descriptions of the structure formation of disentangled UHMWPE crystals, and the origin of high modulus and strength of final fibers are provided. Several physical intrinsic key factors are also discussed, revealing why UHMWPE is an ideal material for producing high-performance fibers.

Molecular Dynamics in Ordered Structures: Computer Simulation and Experimental Results for Nylon 66 Crystals

A detailed comparison between molecular dynamics computer simulations and the experimental characterization of molecular motion through deuterium nuclear magnetic resonance (NMR) spectroscopic methods has been carried out for the crystalline phase of nylon 66 (polyhexamethyleneadipamide) at room temperature and just below the melting point. The computer simulations agree quantitatively with the experimental results at room temperature and qualitatively near the crystalline melting point. Both methods demonstrate that individual methylene groups within the crystals exhibit librational motion, which becomes very large in amplitude near the melting point, rather than undergoing discrete conformational jumps; furthermore, the hydrogen-bonded amides are relatively immobile at all temperatures below 230 degrees Celsius. The simulations are shown to be particularly useful for exaning the cooperativity of motion and for providing insight into structural-dynamical correlations. These aspects of the simulations are exemplified by the observation of concerted counterrotation of odd-numbered bonds within the methylene segments and the entropic stabilization of the crystal structure.