Continuous determination of volatile products in anaerobic fermenters by on-line capillary gas chromatography

Assessment of aging of anaerobic digester paddle-mixer material: experimental studies and long-term numerical simulation

In this study, experimental tests and numerical simulations (Abaqus) were performed to examine the durability of four impeller materials [steel, polyethylene, polypropylene and glass fiber reinforced polymer (GFRP)] in an anaerobic digester environment. Specimens of these materials were prepared and immersed in a bath containing anaerobic digester liquor while operated at 40 °C for a period of 8 months. Periodically (2, 4, 6 and 8 months) sample specimens were removed from the bath and the tensile strength and elastic modulus were determined. As expected, thermoplastic materials and especially GFRP exceeded higher absorption of moisture than steel, although aging effect on steel was more pronounced due to corrosion, as evidenced by SEM imaging. The results demonstrate that polyethylene was not acceptable as construction material for anaerobic digester paddle mixer. On the contrary steel, GFRP and PP remained highly unaffected with a negligible increase of the maximum stress, 1.6%, 0.9% and 3.0%, respectively.

Automated method for volatile fatty acids determination in anaerobic processes using in-syringe magnetic stirring assisted dispersive liquid-liquid microextraction and gas chromatography with flame ionization detector

Volatile fatty acids (VFAs) are key parameters to monitor anaerobic digestion processes. Thus, a fast, simple and precise determination of these analytes is necessary for a timely characterization of the biological processes present in municipal solid waste and wastewater treatment plants. In this work, an automated method for the extraction and preconcentration of VFAs, based on dispersive liquid-liquid microextraction with magnetic stirring in syringe, and gas chromatography with flame ionization detector for the separation and detection, is described. The effect of parameters such as the type and volume of extraction solvent, pH, salting out effect and stirring time, was studied using a multivariate and univariate experimental design. Extraction and preconcentration were performed simultaneously using tert-butyl methyl ether (TBME) as the extraction solvent, after stirring 100 s at a constant rate. The detection limits were in the range of 0.1 - 1.3 mg L^-1 and a good linearity was observed up to 1000 mg L^-1 of the studied VFAs, with a range of R² between 0.9997 and 0.9999. The intra and interday precision expressed as relative standard deviation (n= 5) varied between 0.7 and 2.4% and between 1.7 and 7.0%, respectively. Subsequently, the developed method was successfully applied to evaluate the presence of VFAs in wastewater samples from anaerobic treatments and an average relative recovery of 102% was obtained.

Performance of an anaerobic plug-flow reactor treating agro-industrial wastes supplemented with lipids at high organic loading rate

This study evaluated the performance of a plug-flow reactor (PFR) for high-rate anaerobic co-digestion of complex agro-industrial wastes and used cooking oil or animal fat. The PFR was successfully operated up to an organic loading rate (OLR) of 21 g L^-1 d^-1, yielding biogas at 0.35 L g^-1 chemical oxygen demand (COD) influent. During the study period, supernatant COD at the PFR effluent remained between 4 and 7 g L^-1, with negligible volatile fatty acids' concentrations (<500 mg L^-1) and no presence of foaming incidents. The biomass concentration inside the PFR, expressed as total suspended solids, remained between 30 and 60 g L^-1. Moreover, the above-mentioned anaerobic digestion technology has been currently scaled-up at 50 m³ PFR, while a full-scale facility of 240 kW-el is under construction in the region of north-eastern Greece.

A Review on Nanoparticles as Boon for Biogas Producers—Nano Fuels and Biosensing Monitoring

Nanotechnology has an increasingly large impact on a broad scope of biotechnological, pharmacological and pure technological applications. Its current use in bioenergy production from biomass is very restricted. The present study is based on the utilization of nanoparticles as an additive to feed bacteria that break down natural substances. The novel notion of dosing ions using modified nanoparticles can be used to progress up biogas production in oxygen free digestion processes. While minute nanoparticles are unstable, they can be designed to provide ions in a controlled approach, so that the maximum enhancement of biogas production that has been reported can be obtained. Nanoparticles are dissolved in a programmed way in an anaerobic atmosphere and are supplied in a sustainable manner to microbiotic organisms responsible for the degradation of organic material, which is a role that fits them well. Therefore, biogas fabrication can be increased up to 200%, thereby increasing the degradation of organic waste.

Toward a Hybrid Biosensor System for Analysis of Organic and Volatile Fatty Acids in Fermentation Processes

Monitoring of organic acids (OA) and volatile fatty acids (VFA) is crucial for the control of anaerobic digestion. In case of unstable process conditions, an accumulation of these intermediates occurs. In the present work, two different enzyme-based biosensor arrays are combined and presented for facile electrochemical determination of several process-relevant analytes. Each biosensor utilizes a platinum sensor chip (14 × 14 mm2) with five individual working electrodes. The OA biosensor enables simultaneous measurement of ethanol, formate, d- and l-lactate, based on a bi-enzymatic detection principle. The second VFA biosensor provides an amperometric platform for quantification of acetate and propionate, mediated by oxidation of hydrogen peroxide. The cross-sensitivity of both biosensors toward potential interferents, typically present in fermentation samples, was investigated. The potential for practical application in complex media was successfully demonstrated in spiked sludge samples collected from three different biogas plants. Thereby, the results obtained by both of the biosensors were in good agreement to the applied reference measurements by photometry and gas chromatography, respectively. The proposed hybrid biosensor system was also used for long-term monitoring of a lab-scale biogas reactor (0.01 m3) for a period of 2 months. In combination with typically monitored parameters, such as gas quality, pH and FOS/TAC (volatile organic acids/total anorganic carbonate), the amperometric measurements of OA and VFA concentration could enhance the understanding of ongoing fermentation processes.

Anaerobic digestion of thermal pre-treated emulsified slaughterhouse wastes (TESW): Effect of trace element limitation on process efficiency and sludge metabolic properties

Slaughterhouse solid wastes, characterized by a high lipid content, are considered a valuable resource for energy production by means of anaerobic digestion technologies. Aim of this study was to examine the effect of trace element limitation on the mesophilic anaerobic digestion of thermally pre-treated emulsified slaughterhouse wastes (TESW). Under two distinct experimental periods (Period I - low and Period II - high trace element dosage respectively) a CSTR with sludge recirculation was operated at increasing organic loading rate (OLR) from 1.5 to 10 g L^-1 d^-1. Under optimum conditions, COD removal was higher than 96%, biogas yield equal to 0.53 L g^-1 COD feed and the biogas methane content 77%. Trace element limitation however, resulted in a dramatic decline in process efficiency, with VFA accumulation and events of extreme sludge flotation, despite that the soluble concentration of Ni, Co and Mo were between 12 and 28 μg L^-1. This is indicative of mass transfer limitations caused by lipids adsorption onto the anaerobic biomass.

Comprehensive evaluation of SCFA production in the intestinal bacteria regulated by berberine using gas-chromatography combined with polymerase chain reaction

Short-chain fatty acids (SCFAs) of intestine microbial have caught accumulating attention for their beneficial effects on human health. Botanic compounds with low bioavailability such as berberine (BBR) and resveratrol might interact with intestinal microbial ecosystem and promote gut bacteria to produce SCFA, which contribute to their biological effects. In the present study, a comprehensive assay system was built to detect SCFAs production in intestinal bacteria, in which stringent anaerobic culture was applied for in vitro bacterial fermentation, followed by direct-injection GC detection (chemical detection) in combination with real time polymerase chain reaction (RT-PCR, biological detection). BBR was used as positive reference. The direct injection GC method was calibrated and successfully applied to analyze the concentration of SCFAs in gut microbiota and BBR was proved to be effective in the dose- and time-dependent up-regulation of SCFAs production. As compared to the saline group, the concentration of acetic acid, propionate acid and butyric acid (the main SCFAs in gut microbiota) were increased by 17.7%, 11.1% and 30.5%, respectively, after incubating intestinal bacteria with 20μg/mL BBR for 24h. The increase reached to 34.9%, 22.4% and 51.6%, respectively when the BBR was 50μg/mL. Additionally, consensus-degenerate hybrid oligonucleotide primers (CODEHOPs) were designed for the detection of acetate kinase (ACK), Methylmalonyl-CoA decarboxylase (MMD) and butyryl-CoA: acetate-CoA transferase (BUT), as they are the key enzymes in the synthetic pathway for acetic acid, propionate acid and butyric acid, respectively. After 24hr's incubation, BBR was shown to promote the gene expression of ACK, MMD and BUT significantly (86.5%, 27.2% and 60.4%, respectively, with 20μg/mL BBR; 130.2%, 84.2% and 98.4%, respectively, with 50μg/mL BBR), showing a solid biological support for the chemical detection. This comprehensive assay system might be useful in identifying SCFAs promoting agents with information on their mechanism.

Near infrared and acoustic chemometrics monitoring of volatile fatty acids and dry matter during co-digestion of manure and maize silage

In this study, two process analytical technologies, near infrared spectroscopy and acoustic chemometrics, were investigated as means of monitoring a maize silage spiked biogas process. A reactor recirculation loop which enables sampling concomitant with on-line near infrared characterisation was applied. Near infrared models resulted in multivariate models for total and volatile solids with ratio of standard error of performance to standard deviation (RPD) values of 5 and 5.1, indicating good on-line monitoring prospects. The volatile fatty acid models had slopes between 0.83 and 0.92 (good accuracy) and RPD between 2.8 and 3.6 (acceptable precision). A second experiment employed at-line monitoring with both near infrared spectroscopy and acoustic chemometrics. A larger calibration span was obtained for total solids by spiking. Both process analytical modalities were validated with respect to the total solids prediction. The near infrared model had an RPD equal to 5.7, while the acoustic chemometrics model resulted in a RPD of 2.6.

On-line near infrared monitoring of glycerol-boosted anaerobic digestion processes: Evaluation of process analytical technologies

A study of NIR as a tool for process monitoring of thermophilic anaerobic digestion boosted by glycerol has been carried out, aiming at developing simple and robust Process Analytical Technology modalities for on-line surveillance in full scale biogas plants. Three 5 L laboratory fermenters equipped with on-line NIR sensor and special sampling stations were used as a basis for chemometric multivariate calibration. NIR characterisation using Transflexive Embedded Near Infra-Red Sensor (TENIRS) equipment integrated into an external recurrent loop on the fermentation reactors, allows for representative sampling, of the highly heterogeneous fermentation bio slurries. Glycerol is an important by-product from the increasing European bio-diesel production. Glycerol addition can boost biogas yields, if not exceeding a limiting 5-7 g L(-1) concentration inside the fermenter-further increase can cause strong imbalance in the anaerobic digestion process. A secondary objective was to evaluate the effect of addition of glycerol, in a spiking experiment which introduced increasing organic overloading as monitored by volatile fatty acids (VFA) levels. High correlation between on-line NIR determinations of glycerol and VFA contents has been documented. Chemometric regression models (PLS) between glycerol and NIR spectra needed no outlier removals and only one PLS-component was required. Test set validation resulted in excellent measures of prediction performance, precision: r(2) = 0.96 and accuracy = 1.04, slope of predicted versus reference fitting. Similar prediction statistics for acetic acid, iso-butanoic acid and total VFA proves that process NIR spectroscopy is able to quantify all pertinent levels of both volatile fatty acids and glycerol.