Scalable, process-oriented beam lattices: generation, characterization, and compensation for open cellular structures

Scientometric Review for Research Patterns on Additive Manufacturing of Lattice Structures

Over the past 15 years, interest in additive manufacturing (AM) on lattice structures has significantly increased in producing 3D/4D objects. The purpose of this study is to gain a thorough grasp of the research pattern and the condition of the field's research today as well as identify obstacles towards future research. To accomplish the purpose, this work undertakes a scientometric analysis of the international research conducted on additive manufacturing for lattice structure materials published from 2002 to 2022. A total of 1290 journal articles from the Web of Science (WoS) database and 1766 journal articles from the Scopus database were found using a search system. This paper applied scientometric science, which is based on bibliometric analysis. The data were subjected to a scientometric study, which looked at the number of publications, authorship, regions by countries, keyword co-occurrence, literature coupling, and scientometric mapping. VOSviewer was used to establish research patterns, visualize maps, and identify transcendental issues. Thus, the quantitative determination of the primary research framework, papers, and themes of this research field was possible. In order to shed light on current developments in additive manufacturing for lattice structures, an extensive systematic study is provided. The scientometric analysis revealed a strong bias towards researching AM on lattice structures but little concentration on technologies that emerge from it. It also outlined its unmet research needs, which can benefit both the industry and academia. This review makes a prediction for the future, with contributions by educating researchers, manufacturers, and other experts on the current state of AM for lattice structures.

Characterization of a 30 µm pixel size CLIP-based 3D printer and its enhancement through dynamic printing optimization

Resolving microscopic and complex 3D polymeric structures while maintaining high print speeds in additive manufacturing has been challenging. To achieve print precision at micrometer length scales for polymeric materials, most 3D printing technologies utilize the serial voxel printing approach that has a relatively slow print speed. Here, a 30-µm-resolution continuous liquid interface production (CLIP)-based 3D printing system for printing polymeric microstructures is described. This technology combines the high-resolution from projection microstereolithography and the fast print speed from CLIP, thereby achieving micrometer print resolution at x103 times faster than other high-resolution 3D printing technologies. Print resolutions in both lateral and vertical directions were characterized, and the printability of minimum 30 µm features in 2D and 3D has been demonstrated. Through dynamic printing optimization, a method that varies the print parameters (e.g. exposure time, UV intensity, and dark time) for each print layer, overhanging struts at various thicknesses spanning 1 order of magnitude (25 µm - 200 µm) in a single print are resolvable. Taken together, this work illustrates that the micro-CLIP 3D printing technology, in combination with dynamic printing optimization, has the high resolution needed to enable manufacturing of exquisitely detailed and gradient 3D structures, such as terraced microneedle arrays and micro-lattice structures, while maintaining high print speeds.