Brewery wastewater treatment using cyanobacterial-bacterial settleable aggregates

A novel integrated approach employing Desertifilum tharense BERC-3 for efficient wastewater valorization and recycling for developing peri-urban algae farming system

Peri-urban environments are significant reservoirs of wastewater, and releasing this untreated wastewater from these resources poses severe environmental and ecological threats. Wastewater mitigation through sustainable approaches is an emerging area of interest. Algae offers a promising strategy for carbon-neutral valorization and recycling of urban wastewater. Aiming to provide a proof-of-concept for complete valorization and recycling of urban wastewater in a peri-urban environment in a closed loop system, a newly isolated biocrust-forming cyanobacterium Desertifilum tharense BERC-3 was evaluated. Here, the highest growth and lipids productivity were achieved in urban wastewater compared to BG11 and synthetic wastewater. D. tharense BERC-3 showed 60-95% resource recovery efficiency and decreased total dissolved solids, chemical oxygen demand, biological oxygen demand, nitrate nitrogen, ammonia nitrogen and total phosphorus contents of the water by 60.37%, 81.11%, 82.75%, 87.91%, 85.13%, 85.41%, 95.87%, respectively, making it fit for agriculture as per WHO's safety limits. Soil supplementation with 2% wastewater-cultivated algae as a soil amender, along with its irrigation with post-treated wastewater, improved the nitrogen content and microbial activity of the soil by 0.3-2.0-fold and 0.5-fold, respectively. Besides, the availability of phosphorus was also improved by 1.66-fold. The complete bioprocessing pipeline offered a complete biomass utilization. This study demonstrated the first proof-of-concept of integrating resource recovery and resource recycling using cyanobacteria to develop a peri-urban algae farming system. This can lead to establishing wastewater-driven algae cultivation systems as novel enterprises for rural migrants moving to urban areas.

Photocatalytic degradation of reactive dyes using natural photo-smart pigment-A novel approach for waste water re-usability

The present study is aimed at an efficient photocatalytic degradation of industrially important reactive dyes using phycocyanin extract as a photocatalyst. The percentage of dye degradation was evidenced by a UV-visible spectrophotometer and FT-IR analysis. The degraded water was checked for its complete degradation by varying pH from 3 to 12. Furthermore, the degraded water was also analyzed for water quality parameters and was found to meet industrial wastewater standards. The calculated irrigation parameters like magnesium hazard ratio, soluble sodium percentage, and Kelly's ratio of degraded water were within the permissible limits, which enables its reusability in irrigation, aquaculture, as industrial coolants, and domestic applications. The calculated correlation matrix shows that the metal influences various macro-, micro-, and non-essential elements. These results suggest that the non-essential element lead can be effectively reduced by increasing all the other micronutrients and macronutrients under study except sodium metal.

A semi-continuous algal-bacterial wastewater treatment process coupled with bioethanol production

Harnessing the biomass energy potential through biofuel production offers new outlets for a circular economy. In this study an integrated system which combine brewery wastewater treatment using algal-bacterial aggregates instead of activated sludge was developed. The use of algal-bacterial aggregates can eliminate the aeration requirements and significantly reduce the high biomass harvesting costs associated with algal monocultures. A sequencing batch reactor (SBR) setup operating with and without biomass recirculation was used to investigate pollutant removal rates, aggregation capacity and microbial community characteristics under a range of hydraulic retention times (HRTs) and solid retention times (SRTs). It was observed that biomass recirculation strategy significantly enhanced aggregation and pollutant removal (i.e., 78.7%, 94.2% and 75.2% for d-COD, TKN, and PO₄^3--P, respectively). The microbial community established was highly diverse consisting of 161 Bacterial Operational Taxonomic Units (B-OTUs) and 16 unicellular Eukaryotic OTUs (E-OTUs). Escalation the optimal conditions (i.e., HRT = 4 d, SRT = 10 d) at pilot-scale resulted in nutrient starvation leading to 38-44% w/w carbohydrate accumulation. The harvested biomass was converted to bioethanol after acid hydrolysis followed by fermentation with Saccharomyces cerevisiae achieving a bioethanol production yield of 0.076 g bioethanol/g biomass. These data suggest that bioethanol production coupled with high-performance wastewater treatment using algal-bacterial aggregates is feasible, albeit less productive concerning bioethanol yields than systems exclusively designed for third and fourth-generation biofuel production.

Versatile Applications of Cyanobacteria in Biotechnology

Cyanobacteria are blue-green Gram-negative and photosynthetic bacteria which are seen as one of the most morphologically numerous groups of prokaryotes. Because of their ability to fix gaseous nitrogen and carbon dioxide to organic materials, they are known to play important roles in the universal nutrient cycle. Cyanobacteria has emerged as one of the promising resources to combat the issues of global warming, disease outbreaks, nutrition insecurity, energy crises as well as persistent daily human population increases. Cyanobacteria possess significant levels of macro and micronutrient substances which facilitate the versatile popularity to be utilized as human food and protein supplements in many countries such as Asia. Cyanobacteria has been employed as a complementary dietary constituent of feed for poultry and as vitamin and protein supplement in aquatic lives. They are effectively used to deal with numerous tasks in various fields of biotechnology, such as agricultural (including aquaculture), industrial (food and dairy products), environmental (pollution control), biofuel (bioenergy) and pharmaceutical biotechnology (such as antimicrobial, anti-inflammatory, immunosuppressant, anticoagulant and antitumor); recently, the growing interest of applying them as biocatalysts has been observed as well. Cyanobacteria are known to generate a numerous variety of bioactive compounds. However, the versatile potential applications of cyanobacteria in biotechnology could be their significant growth rate and survival in severe environmental conditions due to their distinct and unique metabolic pathways as well as active defensive mechanisms. In this review, we elaborated on the versatile cyanobacteria applications in different areas of biotechnology. We also emphasized the factors that could impede the implementation to cyanobacteria applications in biotechnology and the execution of strategies to enhance their effective applications.

Phycocyanin from Spirulina platensis bio-mimics quantum dots photocatalytic activity: A novel approach for dye degradation

In our present study, the photocatalytic degradation of malachite green (MG) an organic dye was carried out using a phycocyanin extract of Spirulina platensis under the irradiation of sunlight. The aim of the present study is to incorporate a simple, novel, an eco-friendly, and cost-effective degradation of dyes without using any harmful metals and chemicals. It was observed that 25 ppm of MG dye got degraded nearly to 100 % at 3 h. The UV absorbance studies indicate the absence of a peak at 620 nm which is a conclusive evidence for MG dye degradation. An optimization study of MG dye degradation was evaluated by Response Surface Methodology using Minitab module 20.4.0.0 statistical software and its percentage of degradation was statistically analyzed using analystat. The FT-IR studies of raw spectra show minimal variation; however, the deconvoluted spectra in the region of 1600-1700 cm^-1 indicate the variation in the secondary structure of amide I bands that leads to the dye degradation. The dye degradation study mainly follows the first-order kinetics between the time intervals of 60-180 min. The characteristics of degraded water were assessed by a TOC analyzer. The value of total inorganic carbon (TIC) in MG before treatment was 90 mg/L and seems to be slightly high when compared to MG after treatment which was found to be 87.65 mg/L and the adsorbent-treated water with a low value of 54.25 mg/L. These results well matched with the characteristics of normal water. The presence of phycocyanin in the degraded water was effectively removed by treating with activated carbon and it was confirmed with fluorescence analysis. These results support that the MG dye degradation was exhibited by phycocyanin extract and bio-mimics the quantum dot photocatalytic activity.

Printing ink wastewater treatment using combined hydrodynamic cavitation and pH fixation

Printing ink wastewater (PIW) carries a heavy load of pollutants, the composition of which makes treatment difficult, especially when trying to minimize the pollution load. According to the latter, the present study aims to investigate PIW treatment with different various methods and to determine the maximum color, COD (chemical oxygen demand) and TSS (total suspended solids) removal. First, hydrodynamic cavitation (HC) was tested and the effect of hydrogen peroxide dosage (0-10 g L^-1), and pH (3, 5, 8, 10) was examined concerning the removal of PIW initial COD concentrations 4000 and 8000 mg L^-1. Removal was high (more than 81%) only at pH 5 in HC reactor. The second method involved treatment with separate pH fixation of the undiluted PIW (COD 17000 mg L^-1, actual pH 8 ± 0.2). This treatment, maximized removals, reaching reduction of the initial values more than 91%, at pH 5. Finally, PIW was treated with a combination of the above methods, leading to 93-97% removals for 8000 mg L^-1 PIW treatment and 97-99% for 17000 mg L^-1 PIW respectively. Process cost calculations showed that the latter method is an effective and affordable treatment method for PIW streams, while toxicity tests of the treated PIW showed substantial toxicity reduction.

Cultivation of Arthrospira platensis in Brewery Wastewater

Cultivation of photosynthetic microorganisms in wastewater is a potential cost-effective method of treating wastewater and simultaneously providing the essential nutrients for high-value biomass production. This study investigates the cultivation of the cyanobacterium Arthrospira platensis in non-diluted and non-pretreated brewery wastewater under non-sterile and alkaline growth conditions. The system’s performance in terms of biomass productivity, pollutant consumption, pigment production and biomass composition was evaluated under different media formulations (i.e., addition of sodium chloride and/or bicarbonate) and different irradiation conditions (i.e., continuous illumination and 16:8 light:dark photoperiod). It was observed that the combination of sodium bicarbonate with sodium chloride resulted in maximum pigment production recorded at the end of the experiments, and the use of the photoperiod led to increased pollutant removal (up to 90% of initial concentrations) and biomass concentration (950 mg/L). The composition of the microbial communities established during the experiments was also determined. It was observed that heterotrophic bacteria dominated by the phyla of Pseudomonadota, Bacillota, and Bacteroidota prevailed, while the cyanobacteria population showcased a dynamic behavior throughout the experiments, as it increased towards the end of cultivation (relative abundance of 10% and 30% under continuous illumination and photoperiod application, respectively). Overall, Arthrospira platensis-based cultivation proved to be an effective method of brewery wastewater treatment, although the large numbers of heterotrophic bacteria limit the usage of the produced biomass to applications such as biofuel and biofertilizer production.

Untargeted metabolomics of the alkaliphilic cyanobacterium Plectonema terebrans elucidated novel stress-responsive metabolic modulations

Alkaliphilic cyanobacteria are suitable candidates to study the effect of alkaline wastewater cultivation on molecular metabolic responses. In the present study, the impact of wastewater, alkalinity, and alkaline wastewater cultivation was studied on the biomass production, biochemical composition, and the alkalinity responsive molecular mechanism through metabolomics. The results suggested a 1.29 to 1.44-fold higher biomass production along with improved lipid, carbohydrate, and pigment production under alkaline wastewater cultivation. The metabolomics analysis showed 1.2-fold and 5.54-fold increase in the indole-acetic acid and phytoene biosynthesis which contributed to overall enhanced cell differentiation and photo-protectiveness. Furthermore, lower levels of Ribulose-1,5-bisphosphate (RuBP), and higher levels of 2-phosphoglycerate and 3-phosphoglycerate suggested the efficient fixation of CO₂ into biomass, and storage compounds including polysaccharides, lipids, and sterols. Interestingly, except L-histidine and L-phenylalanine, all the metabolites related to protein biosynthesis were downregulated in response to wastewater and alkaline wastewater cultivation. The cells protected themselves from alkalinity and nutrient stress by improving the biosynthesis of sterols, non-toxic antioxidants, and osmo-protectants. Alkaline wastewater cultivation regulated the activation of carbon concentration mechanism (CCM), glycolysis, fatty-acid biosynthesis, and shikimate pathway. The data revealed the importance of alkaline wastewater cultivation for improved CO₂ fixation, wastewater treatment, and producing valuable bioproducts including phytoene, Lyso PC 18:0, and sterols. These metabolic pathways could be future targets of metabolic engineering for improving biomass and metabolite production. SIGNIFICANCE: Alkalinity is an imperative factor, responsible for the contamination control and biochemical regulation in cyanobactera, especially during the wastewater cultivation. Currently, understanding of alkaline wastewater responsive molecular mechanism is lacking and most of the studies are focused on transcriptomics of model organisms for this purpose. In this study, untargeted metabolomics was employed to analyze the impact of wastewater and alkaline wastewater on the growth, CO₂ assimilation, nutrient uptake, and associated metabolic modulations of the alkaliphilic cyanobacterium Plectonema terebrans BERC10. Results unveiled that alkaline wastewater cultivation regulated the activation of carbon concentration mechanism (CCM), glycolysis, fatty-acid biosynthesis, and shikimate pathway. It indicated the feasibility of alkaline wastewater as promising low-cost media for cyanobacterium cultivation. The identified stress-responsive pathways could be future genetic targets for strain improvement.

Chemical and biological tracking in decentralized sanitation systems: The case of artificial constructed wetlands

Given that the social and economic sustainability of rural areas is highly based on the protection of natural resources, biodiversity and human health, simple-operated and cost-effective wastewater treatment systems, like artificial constructed wetlands (CWs), are widely proposed for minimizing the environmental and human impact of both water and soil pollution. Considering that the optimization of wastewater treatment processes is vital for the reduction of effluents toxic potential, there is imperative need to establish appropriate management strategies for ensuring CW performance and operational efficiency. To this end, the present study aimed to assess the operational efficiency of a horizontal free water surface CW (HFWS-CW) located in a world heritage area of Western Greece, via a twelve-month duration Toxicity Identification Evaluation (TIE)-like approach, including both chemical and biological tracking tools. Conventional chemical tracking, by means of pH, conductivity, total COD, and nitrogen-derived components, like nitrates and ammonia-nitrogen, were monthly recorded in both influents and effluents to monitor whether water quality standards are maintained, and to assess potent CW operational deficiencies occurring over time. In parallel, Whole Effluent Toxicity (WET) bioassays were thoroughly applied, using freshwater algae and higher plant species (producers), crustaceans and rotifers (consumers), as well as human lymphocytes (in terms of Cytokinesis Block Micronucleus assay) to evaluate the acute and short-term toxic and hazardous potential of both influents and effluents. The integrated analysis of abiotic (physicochemical parameters) and biotic (toxic endpoints) parameters, as well as the existence of "cause-effect" interrelations among them, revealed that CW operational deficiencies, mainly based on poorly removal rates, could undermine the risk posed by treated sewage. Those findings reinforce the usage of WET testing, thus giving rise to the importance of applying appropriate water management strategies and optimization actions, like oxygen enrichment of surface and bottom of HFWS-CW basins, expansion of the available land, the enhancement of bed depth and seasonal harvesting of plants, for ensuring sewage quality, in favor of water resources protection and sustainable growth in rural areas.

The usage of Cyanobacteria in wastewater treatment: prospects and limitations

The applicability of Cyanobacteria executes various roles in the treatment of wastewater, assembling of superfluous food and, thus, produces valued biomass which has various applications. Besides this, they enrich and improve the quality of water as they are photosynthetic autotrophs. Currently, Cyanobacteria gained momentum for remediation of wastewaters because firstly, they enhances the O₂ content of waters through photosynthesis and perform bioremediation of some heavy metals. Secondly, Cyanobacteria play significant roles in distressing the biological oxygen demand, chemical oxygen demand, turbidity, minerals and microbes; thirdly, they can be used either as axenic cultures or as mixed cultures both offering distinct advantages. Lastly, some species are tolerant towards extreme temperatures both low and high, acidic pH, high salt concentrations and heavy metals, which makes them outstanding candidates for the wastewater treatment plants. The suitable immobilization methods must evolve, better understanding of their morphological and biochemical parameters is required for the optimum growth, easy methods of harvesting the biomass after the treatment are required and more trials on large-scale basis are required before they can be launched on full-fledged basis for wastewater treatments.

CO2 biocapture by Scenedesmus sp. grown in industrial wastewater

Greenhouse gases (GHG) emissions are widely related to climate change, triggering several environmental problems of global concern and producing environmental, social, and economic negative impacts. Therefore, global research seeks to mitigate greenhouse gas emissions. On the other hand, the use of wastes under a circular economy scheme generates subproducts from the range of high to medium-value, representing a way to help sustainable development. Therefore, the use of wastewater as a culture medium to grow microalgae strains that biocapture environmental CO₂, is a proposal with high potential to reduce the GHG presence in the environment. In this work, Scenedesmus sp. was cultivated using BG-11 medium and industrial wastewater (IWW) as a culture medium with three different CO₂ concentrations, 0.03%, 10%, and 20% to determine their CO₂ biocapture potential. Furthermore, the concomitant removal of COD, nitrates, and total phosphorus in wastewater was evaluated. Scenedesmus sp. achieves a biomass concentration of 1.9 g L^-1 when is grown in BG-11 medium, 0.69 g L^-1 when is grown in a combination of BG-11 medium and 25% of industrial wastewater; both cases with 20% CO₂ supplied. The maximum CO₂ removal efficiency (8.4%, 446 ± 150 mg CO₂ L^-1 day^-1) was obtained with 10% CO₂ supplied and using a combination of BG-11 medium and 50% IWW (T2). Also, the highest removal of COD was reached with a combination of BG-11 medium and T2 with a supply of 20% CO₂ (82% of COD removal). Besides, the highest nitrates removal was achieved with a combination of BG-11 medium and 75% IWW (T3) with a supply of 10% CO₂ (42% of nitrates removal) and the maximum TP removal was performed with the combination of BG-11 medium and 25% IWW (T1) with a supply of 10% CO₂ (67% of TP removal). These results indicate that industrial wastewater can be used as a culture media for microalgae growth and CO₂ biocapture can be performed as concomitant processes.

Impact of wastewater cultivation on pollutant removal, biomass production, metabolite biosynthesis, and carbon dioxide fixation of newly isolated cyanobacteria in a multiproduct biorefinery paradigm

The impact of wastewater cultivation was studied on pollutant removal, biomass production, and biosynthesis of high-value metabolites by newly isolated cyanobacteria namely Acaryochloris marina BERC03, Oscillatoria sp. BERC04, and Pleurocapsa sp. BERC06. During cultivation in urabn wastewater, its pH used to adjust from pH 8.0 to 11, offering contamination-free cultivation, and flotation-based easy harvesting. Besides, wastewater cultivation improved biomass production by 1.3-fold when compared to control along with 3.54-4.2 gL^-1 of CO₂ fixation, concomitantly removing suspended organic matter, total nitrogen, and phosphorus by 100%, 53%, and 88%, respectively. Biomass accumulated 26-36% carbohydrates, 15-28% proteins, 38-43% lipids, and 6.3-9.5% phycobilins, where phycobilin yield was improved by 1.6-fold when compared to control. Lipids extracted from the pigment-free biomass were trans-esterified to biodiesel where pigment extraction showed no negative impact on quality of the biodiesel. These strains demonstrated the potential to become feedstock of an integrated biorefinery using urban wastewater as low-cost growth media.

In-situ remediation of nitrogen and phosphorus of beverage industry by potential strains Bacillus sp. (BK1) and Aspergillus sp. (BK2)

The bioremediation of beverage (treated and untreated) effluent was investigated in the current study by using the potential strains of Bacillus sp. (BK1) and Aspergillus sp. (BK2). Effluent was collected from the beverage industry (initial concentration of nitrogen were 3200 ± 0.5 mg/L and 4400 ± 0.6 mg/L whereas phosphorus were 4400 ± 2 mg/L and 2600 ± 1 mg/L in treated and untreated effluent correspondingly). Further, the BK1 and BK2 exhibited high removal competence after 1 week of incubation; BK1 removed phosphorus 99.95 ± 0.7% and BK2 95.69 ± 1% in treated effluent while nitrogen removed about 99.90 ± 0.4% by BK1 and 81.25 ± 0.8% by BK2 (initial concentration of phosphorus 4400 ± 2 mg/L and nitrogen 3200 ± 0.5 mg/L). Next, in the untreated effluent BK1 removed 99.81 ± 1% and BK2 99.85 ± 0.8% of phosphorus while removed nitrogen 99.93 ± 0.5% by BK1 and 99.95 ± 1.2% by BK2 correspondingly, (initial concentration of phosphorus 2600 ± 1 mg/L and nitrogen 4400 ± 0.6 mg/L). The physiochemical composition of sample such as pH, total carbohydrates, total proteins, total solids of treated and untreated effluent were also analysed before and after treatment of both the samples. BK1 and BK2 increased the pH by 8.94 ± 0.3 and 9.5 ± 0.4 correspondingly in treated effluent whereas 6.34 ± 0.5 and 7.5 ± 0.2 correspondingly in untreated effluent (initial pH of treated and untreated effluent 7.07 ± 0.8 and 4.85 ± 0.3 correspondingly). Total Carbohydrates removed about 17,440 ± 4.6 mg/L and 10,680 ± 3.2 mg/L by BK1 and BK2 correspondingly in treated effluent whereas 18,050 ± 3.5 mg/L and 18,340 ± 2.3 mg/L correspondingly in untreated effluent (initial concentration of treated and untreated effluent 25,780 ± 1.6 mg/L and 35,000 ± 1.5 mg/L correspondingly) while BK1 and BK2 removed total proteins by 30.336 ± 4.6 mg/L and 40.417 ± 2.3 mg/L correspondingly in treated effluent whereas 18.929 ± 1.2 mg/L and 17.526 ± 0.8 mg/L correspondingly in untreated effluent (initial concentration of treated and untreated effluent 49.225 ± 1.5 mg/L and 20.565 ± 1 mg/L correspondingly). Next, total solids removed by BK1 and BK2 2.5 ± 0.3 mg/L and 1.6 ± 0.6 mg/L correspondingly in treated effluent whereas 5.5 ± 0.8 mg/L and 4.6 ± 0.6 mg/L in untreated effluent (initial concentration of treated and untreated effluent 5.6 ± 1.5 mg/L and 9.48 ± 1.2 mg/L correspondingly). Both the strains BK1 and BK2 are highly efficient in the nitrogen and phosphorus removal therefore this strain may be applied for the potential remediation.

Utilization of Biomass Derived from Cyanobacteria-Based Agro-Industrial Wastewater Treatment and Raisin Residue Extract for Bioethanol Production

Biofuels produced from photosynthetic microorganisms such as microalgae and cyanobacteria could potentially replace fossil fuels as they offer several advantages over fuels produced from lignocellulosic biomass. In this study, energy production potential in the form of bioethanol was examined using different biomasses derived from the growth of a cyanobacteria-based microbial consortium on a chemical medium and on agro-industrial wastewaters (i.e., dairy wastewater, winery wastewater and mixed winery–raisin effluent) supplemented with a raisin residue extract. The possibility of recovering fermentable sugars from a microbial biomass dominated by the filamentous cyanobacterium Leptolynbgya sp. was demonstrated. Of the different acid hydrolysis conditions tested, the best results were obtained with sulfuric acid 2.5 N for 120 min using dried biomass from dairy wastewater and mixed winery–raisin wastewaters. After optimizing sugar release from the microbial biomass by applying acid hydrolysis, alcoholic fermentation was performed using the yeast Saccharomyces cerevisiae. Raisin residue extract was added to the treated biomass broth in all experiments to enhance ethanol production. Results showed that up to 85.9% of the theoretical ethanol yield was achieved, indicating the potential use of cyanobacteria-based biomass in combination with a raisin residue extract as feedstock for bioethanol production.

Insights into brewery wastewater treatment by the electro-Fenton hybrid process: How to get a significant decrease in organic matter and toxicity

This work aimed to perform selective experimental arrays based on the electro-Fenton hybrid (EFH) process for pollutants abatement and toxicity reduction in brewery wastewater (BW). Fenton and electrocoagulation (EC) methods were assessed preliminarily, including the Fe²⁺ catalyst yield and H₂O₂ loss. Each method performance on reducing total organic carbon (TOC) was assessed using a 3³ full factorial design (FFD). Firstly, Fe²⁺ species were produced in short time ranges with the electric current density at 50 A m^-2 and electrical conductivity at 1200 μS cm^-1, followed by EFH experiments with an initial addition of 9.0 g L^-1 H₂O₂. In three levels, initial pH (2.5-3.5) values, Fe²⁺ production-dedicated time (5-15 min), and H₂O₂ renovating percentage (70-90%) were also evaluated, assessing TOC removal. Secondly, nine EFH kinetics, upon the addition of an initial 9.0 g L^-1 H₂O₂ along with H₂O₂ addition at 82.5%, every 5 min, and three levels for pH (3.0-3.4) were carried out, beginning after three Fe²⁺ production-dedicated times (4-6 min). Thirdly, another 60 min kinetic experiment was proposed, with an initial 6 min EC process, followed by a 39 min EFH process, and finally, a 15 min EC process, assessing TOC removal and remaining toxicity. A significant improvement in TOC removal performance, about 90%, along with high toxicity reduction was attained after a refined EFH-based treatment. Therefore, keeping permanent EFH conditions with more suitable parameters provided a unique perspective for removing highly significant pollutants.

A Cyanobacteria-Based Biofilm System for Advanced Brewery Wastewater Treatment

Algal/cyanobacterial biofilm photobioreactors provide an alternative technology to conventional photosynthetic systems for wastewater treatment based on high biomass production and easy biomass harvesting at low cost. This study introduces a novel cyanobacteria-based biofilm photobioreactor and assesses its performance in post-treatment of brewery wastewater and biomass production. Two different supporting materials (glass/polyurethane) were tested to investigate the effect of surface hydrophobicity on biomass attachment and overall reactor performance. The reactor exhibited high removal efficiency (over 65%) of the wastewater’s pollutants (chemical oxygen demand, nitrate, nitrite, ammonium, orthophosphate, and total Kjeldahl nitrogen), while biomass per reactor surface reached 13.1 and 12.8 g·m−2 corresponding to 406 and 392 mg·L−1 for glass and polyurethane, respectively, after 15 days of cultivation. The hydrophilic glass surface favored initial biomass adhesion, although eventually both materials yielded complete biomass attachment, highlighting that cell-to-cell interactions are the dominant adhesion mechanism in mature biofilms. It was also found that the biofilm accumulated up to 61% of its dry weight in carbohydrates at the end of cultivation, thus making the produced biomass a suitable feedstock for bioethanol production.