Year-long assessment of a pilot-scale thin-layer reactor for microalgae wastewater treatment. Variation in the microalgae-bacteria consortium and the impact of environmental conditions

Pilot-scale microalgae cultivation and wastewater treatment using high-rate ponds: a meta-analysis

Microalgae cultivation in wastewater has been widely researched under laboratory conditions as per its potential to couple treatment with biomass production. Currently, only a limited number of published articles consider outdoor and long-term microalgae-bacteria cultivations in real wastewater environmental systems. The scope of this work is to describe microalgal cultivation steps towards high-rate algal pond (HRAP) scalability and identify key parameters that play a major role for biomass productivity under outdoor conditions and long-term cultivations. Reviewed pilot-scale HRAP literature is analysed using multivariate analysis to highlight key productivity parameters within environmental and operational factors. Wastewater treatment analysis indicated that HRAP can effectively remove 90% of NH4+, 70% of COD, and 50% of PO43-. Mean reference values of 210 W m-2 for irradiation, 18 °C for temperature, pH of 8.2, and HRT of 7.7 are derived from pilot-scale cultivations. Microalgae biomass productivity at a large scale is governed by solar radiation and NH4+ concentration, which are more important than retention time variations within investigated studies. Hence, selecting the correct type of location and a minimum of 70 mg L-1 of NH4+ in wastewater will have the greatest effect in microalgae productivity. A high nutrient wastewater content increases final biomass concentrations but not necessarily biomass productivity. Pilot-scale growth rates (~ 0.54 day-1) are half those observed in lab experiments, indicating a scaling-up bottleneck. Microalgae cultivation in wastewater enables a circular bioeconomy framework by unlocking microalgal biomass for the delivery of an array of products.

A Holistic Approach to Circular Bioeconomy Through the Sustainable Utilization of Microalgal Biomass for Biofuel and Other Value-Added Products

Emissions from transportation and industry primarily cause global warming, leading to floods, glacier melt, and rising seas. Widespread greenhouse gas emissions and resulting global warming pose significant risks to the environment, economy, and society. The need for alternative fuels drives the development of third-generation feedstocks: microalgae, seaweed, and cyanobacteria. These microalgae offer traits like rapid growth, high lipid content, non-competition with human food, and growth on non-arable land using brackish or waste water, making them promising for biofuel. These unique phototrophic organisms use sunlight, water, and carbon dioxide (CO2) to produce biofuels, biochemicals, and more. This review delves into the realm of microalgal biofuels, exploring contemporary methodologies employed for lipid extraction, significant value-added products, and the challenges inherent in their commercial-scale production. While the cost of microalgae bioproducts remains high, utilizing wastewater nutrients for cultivation could substantially cut production costs. Furthermore, this review summarizes the significance of biocircular economy approaches, which encompass the utilization of microalgal biomass as a feed supplement and biofertilizer, and biosorption of heavy metals and dyes. Besides, the discussion extends to the in-depth analysis and future prospects on the commercial potential of biofuel within the context of sustainable development. An economically efficient microalgae biorefinery should prioritize affordable nutrient inputs, efficient harvesting techniques, and the generation of valuable by-products.

Cultivating photosynthetic microorganisms in cooling water waste and urban effluents as a strategy of water regeneration and valorization

Contaminants from cooling water waste (CWW) generated by industries represent an environmental hazard if discharged into aquatic bodies and soil without treatment. Most treatment strategies are energy-demanding and costly; hence, low-cost and sustainable treatment alternative technologies are needed. The present study proposed cyanobacteria culture as a low-cost biological method to treat cooling water waste (CWW) while simultaneously producing carbohydrates. For this purpose, CWW from a cooling tower was evaluated in different dilutions with domestic wastewater (DW) (DW25% -CWW75%, DW50% -CWW50%, DW25% -CWW75%, DW100%, and CWW100%) (v/v). The CWW provided a high content of inorganic carbon and low content of N and P, which resulted in a high C/N ratio promoting a fast carbohydrate accumulation but low biomass production. In contrast, cultures with higher DW concentrations achieved similar results in 14 days. The best results were obtained with DW25% -CWW75%, achieving up to 52 ± 18% carbohydrate content on day 8, with the highest biomass concentration of 1.7 ± 0.12 g L-1 on day 14. This culture removed >94% of TAN, N-NO3- and P-PO43-, and 84 ± 10.82% of COD. This strategy could be a promising approach to treating CWW and DW from the same industry and producing value-added products and bioenergy.

Removal of contaminants of emerging concern from pig manure in different operation stages of a thin-layer cascade photobioreactor. Relationship with concentrations in microalgae and manure

The performance of a pilot-scale thin-layer cascade photobioreactor, operated in semicontinuous mode, for the removal of veterinary drug residues and other contaminants of emerging concern (CECs) from pig manure has been assessed in six operation stages. Chlorella sp. (70-90%), Scenedesmus sp. (10-25%) and Diatomea (<5%) comprise the microalgae species present during the stages. The global performance to remove the total CEC content in the photobioreactor effluent varied from 62 to 86% on each stage, while an CEC mean amount close to 8% was accumulated in the photobioreactor biomass. A relation with weather conditions was not observed. Elimination ratio was not related to the concentration in the influent which reached up to 8000 ng L-1 for some CECs. As expected, the concentrations of veterinary drugs were higher than those of non-veterinary CECs. The concentrations accumulated in the grown biomass were relative low, lower than 10 ng per fresh g excepting for a few cases. However, statistical data suggested that the linkage of CECs to microalgae biomass boosted their removal from the influent. Furthermore, it was observed that the manure liquid phase contained higher amounts of CECs than the solid phase.

Selecting for a high lipid accumulating microalgae culture by dual growth limitation in a continuous bioreactor

A dual-growth-limited continuous operated bioreactor (chemostat) was used to enhance lipid accumulation in an enrichment culture of microalgae. The light intensity and nitrogen concentration where both limiting factors resulting in high lipid accumulation in the mixed culture. Both conditions of light and nitrogen excess and deficiency were tested. Strategies to selectively enrich for a phototrophic lipid-storing community, based on the use of different nitrogen sources (ammonium vs. nitrate) and vitamin B supplementation in the growth medium, were evaluated. The dual limitation of both nitrogen and light enhanced the accumulation of storage compounds. Ammoniacal nitrogen was the preferred nitrogen source. Vitamin B supplementation led to a doubling of the lipid productivity. The availability of vitamins played a key role in selecting an efficient lipid-storing community, primarily consisting of Trebouxiophyceae (with an 82 % relative abundance among eukaryotic microorganisms). The obtained lipid volumetric productivity (387 mg L-1 d-1) was among the highest reported in literature for microalgae bioreactors. Lipid production by the microalgae enrichment surpassed the efficiencies reported for continuous microalgae pure cultures, highlighting the benefits of mixed-culture photo-biotechnologies for fuels and food ingredients in the circular economy.

ABACO-2: a comprehensive model for microalgae-bacteria consortia validated outdoor at pilot-scale

Modelling microalgae-bacteria in wastewater treatment systems has gained significant attention in the last few years. In this study, we present an enhanced version of the ABACO model, named ABACO-2, which demonstrates improved accuracy through validation in outdoor pilot-scale systems. ABACO-2 enables the comprehensive characterization of microalgae-bacteria consortia dynamics, allowing to predict the biomass concentration (microalgae, heterotrophic bacteria, and nitrifying bacteria) and nutrient evolution. The updated version of the model incorporates new equations for nutrient coefficient yields, oxygen mass balance, and microorganism cellular decay, while significantly reducing the number of calibrated parameters, simplifying the parameter identification. Calibration and validation were performed using data from a 80 m2 raceway reactor operated in a semicontinuous mode over an extensive period (May to November, total of 206 days) at a fixed dilution rate of 0.2 day-1 (corresponding to 5 days of hydraulic retention time), where untreated urban wastewater was used as culture medium. ABACO-2 exhibited robustness, accurately forecasting biomass production, population dynamics, nutrient recovery, and prevailing culture conditions across a wide range of environmental and water composition conditions. Mathematical models are essential instruments for the industrial development and optimization of microalgae-related wastewater treatment processes, thereby contributing to the sustainability of the wastewater treatment industry.

Bacterial assemblages structure in intensive cultivations of the microalga Tetradesmus obliquus

The present study shows the characterization of the bacterial communities associated with different systems during the cultivation of the microalga Tetradesmus obliquus. For that, sequential cultivation was performed in three different systems: (1) Photobioreactor bench-scale; (2) flat-panel photobioreactor; and (3) thin-layer cascade. Cultures were monitored daily for growth parameters and biomass samples were collected for characterization of bacterial communities using metagenomic. A total of 195,177 reads were produced, resulting in the identification of 72 OTUs. In the grouping of bacterial communities, 3 phyla, 6 classes, 28 families, and 35 taxa were found. The bacteria Brevundimonas and Porphyrobacter had a higher relative abundance compared with other taxa found. These taxa were present in all cultivation systems forming a possible core community. Bacterial communities associated with different cultivation systems of the microalga T. obliquus showed an increase in taxa richness and diversity in the super-intensive and intensive systems.

Insights of microalgal municipal wastewater treatment at low temperatures: Performance, microbiota patterns, and cold-adaptation of tubular and aeration column photobioreactors

In order to refine the treatment of microalgae consortium (MC) for municipal wastewater (MWW) during the winter, this study investigated the effectiveness of tubular and aeration column photobioreactors (TPBR and APBR) in wastewater treatment plant (WWTP) during winter by two start-up modes: microalgae/microalgae-activated sludge (AS). The operation results showed that under 5.7-13.1 °C, TPBR enhanced the assimilation of N and P pollutant by microalgal accumulation, meeting the Chinese discharge standard within 24 h (NH4+-N, TP, and COD ≤8.0, 0.5, and 50 mg·L-1). The microbial community profiles were identified and showed that inoculating AS under low-temperature still promoted bacterial interspecific association, but influenced by the inhibition of microbial diversity by the homogeneous circulation of TPBR, the nitrogen transfer function of MC was lower than that of APBR at low temperatures, except nitrogen fixation (K02588), nitrosification (K10944, K10945, and K10946), assimilatory nitrate reduction (K00366), and ammonification (K01915 and K05601). And the intermittent aeration in the APBR was still beneficial in increasing microbial diversity, which was more beneficial for reducing COD through microbial collaboration. In the treatment, the cryotolerant MGPM were Delftia, Romboutsia, Rhizobiales, and Bacillus, and the cold stress-related genes that were highly up-regulated were defense signaling molecules (K03671 and K00384), cold shock protein gene (K03704), and cellular protector (K01784) were present in both PBRs. This study provided a reference for the feasibility of the low temperature treatment of MC with the different types of PBR, which improved the application of wastewater treatment in more climatic environments.

Advances in Algomics technology: Application in wastewater treatment and biofuel production

Advanced sustainable bioremediation is gaining importance with rising global pollution. This review examines microalgae's potential for sustainable bioremediation and process enhancement using multi-omics approaches. Recently, microalgae-bacterial consortia have emerged for synergistic nutrient removal, allowing complex metabolite exchanges. Advanced bioremediation requires effective consortium design or pure culture based on the treatment stage and specific roles. The strain potential must be screened using modern omics approaches aligning wastewater composition. The review highlights crucial research gaps in microalgal bioremediation. It discusses multi-omics advantages for understanding microalgal fitness concerning wastewater composition and facilitating the design of microalgal consortia based on bioremediation skills. Metagenomics enables strain identification, thereby monitoring microbial dynamics during the treatment process. Transcriptomics and metabolomics encourage the algal cell response toward nutrients and pollutants in wastewater. Multi-omics role is also summarized for product enhancement to make algal treatment sustainable and fit for sustainable development goals and growing circular bioeconomy scenario.

Solar bioreactors used for the industrial production of microalgae

Microalgae are excellent sources of biomass containing several important compounds for human and animal nutrition-proteins, lipids, polysaccharides, pigments and antioxidants as well as bioactive secondary metabolites. In addition, they have a great biotechnological potential for nutraceuticals, and pharmaceuticals as well as for CO2 sequestration, wastewater treatment, and potentially also biofuel and biopolymer production. In this review, the industrial production of the most frequently used microalgae genera-Arthrospira, Chlorella, Dunaliella, Haematococcus, Nannochloropsis, Phaeodactylum, Porphyridium and several other species is discussed as concerns the applicability of the most widely used large-scale systems, solar bioreactors (SBRs)-open ponds, raceways, cascades, sleeves, columns, flat panels, tubular systems and others. Microalgae culturing is a complex process in which bioreactor operating parameters and physiological variables closely interact. The requirements of the biological system-microalgae culture are crucial to select the suitable type of SBR. When designing a cultivation process, the phototrophic production of microalgae biomass, it is necessary to employ SBRs that are adequately designed, built and operated to satisfy the physiological requirements of the selected microalgae species, considering also local climate. Moreover, scaling up microalgae cultures for commercial production requires qualified staff working out a suitable cultivation regime. KEY POINTS: • Large-scale solar bioreactors designed for microalgae culturing. • Most frequently used microalgae genera for commercial production. • Scale-up requires suitable cultivation conditions and well-elaborated protocols.

Development, performance and microbial community analysis of a continuous-flow microalgal-bacterial biofilm photoreactor for municipal wastewater treatment

This work reported the development, performance and microbial community of microalgal-bacterial biofilms cultivated in a continuous-flow photoreactor for municipal wastewater treatment under various conditions. Results showed that microalgal-bacterial biofilms were successfully developed at a HRT of 9 h without external aeration, with a biofilm concentration of around 4690 mg/L being achieved in the steady-state. It was found that further increase of HRT to 12 h did not improve the overall accumulation of biofilm, whereas the growth of microalgae in biofilms was faster than bacteria in the initial stage, indicated by an increased chlorophyll-a&b content in biofilms. After which, the chlorophyll-a&b content in biofilms gradually stabilized at the level comparable with the seed, suggesting that there was a balanced distribution of microalgae and bacteria in biofilms. About 90% of TOC, 71.4% of total nitrogen and 72.6% of phosphorus were removed by microalgal-bacterial biofilms mainly through assimilation in the steady-state photoreactor run at the HRT of 12 h with external aeration. The community analysis further revealed that Cyanobacteria and Chloroflexi were the main components, while Chlorophyta appeared to be the dominant eukaryotic algal community in biofilms. This study could offer new insights into the development of microalgal-bacterial biofilms in a continuous-flow photoreactor for sustainable low-carbon municipal wastewater treatment.

Exploring resistomes and microbiomes in pilot-scale microalgae-bacteria wastewater treatment systems for use in low-resource settings

Antibiotic resistance genes (ARGs) released into the environment are an emerging human and environmental health concern, including ARGs spread in wastewater treatment effluents. In low-to-middle income countries (LMICs), an alternate wastewater treatment option instead of conventional systems are low-energy, high-rate algal ponds (HRAP) that use microalgae-bacteria aggregates (MABA) for waste degradation. Here we studied the robustness of ARG removal in MABA-based pilot-scale outdoor systems for 140 days of continuous operation. The HRAP system successfully removed 73 to 88 % chemical oxygen demand and up to 97.4 % ammonia, with aggregate size increasing over operating time. Fourteen ARG classes were identified in the HRAP influent, MABA, and effluent using metagenomics, with the HRAP process reducing total ARG abundances by up to 5-fold from influent to effluent. Parallel qPCR analyses showed the HRAP system significantly reduced exemplar ARGs (p < 0.05), with 1.2 to 4.9, 2.7 to 6.3, 0 to 1.5, and 1.2 to 4.8 log-removals for sul1, tetQ, blaKPC, and intl1 genes, respectively. Sequencing of influent, effluent and MABAs samples showed associated microbial communities differed significantly, with influent communities by Enterobacteriales (clinically relevant ARGs carrying bacteria), which were less evident in MABA and effluent. In this sense, such bacteria might be excluded from MABA due to their good settling properties and the presence of antimicrobial peptides. Microalgae-bacteria treatment systems steadily reduced ARGs from wastewater during operation time, using sunlight as the energetic driver, making them ideal for use in LMIC wastewater treatment applications.

Advancement on mixed microalgal-bacterial cultivation systems for nitrogen and phosphorus recoveries from wastewater to promote sustainable bioeconomy

Biological wastewater treatment is a promising and environmentally friendly method that utilises living microorganisms to remediate water and enable recovery or conversion of contaminants into valuable products. For many decades, microalgae and cyanobacteria, photosynthetic living microorganisms, have been explored extensively for wastewater bioremediation. They can be used for recovering valuable nutrients such as nitrogen and phosphorous from secondary effluents and capable of transforming those nutrients into marketable products such as biofuels, biofertilisers, nutraceutical, and pigments for promoting a Bio-Circular Green economy. In recent years, there has been a shift towards mixing compatible microalgae with bacteria, which is inspired by their natural symbiotic relationships to increase nitrogen and phosphorus recoveries. With this enhanced bioremediation, recovery of polluted wastes can be intensified and higher biomass quality (with high nutrient density) can be achieved. This review focuses on the state-of-the-art of mixed microalgal-bacterial cultivating systems. A comprehensive comparison of existing studies that used Chlorella species as microalgae in various mixed microalgal-bacterial cultivating systems (suspension, biofilm, and immobilisation) for nitrogen and phosphorus recoveries from wastewater is conducted. Key technical challenges such as balancing microalgae and bacteria species, pH regulation, light distribution, biomass harvesting, and biomass conversion are also discussed. From the data comparisons among different cultivation systems, it has been suggested that immobilisation appears to require less amount of operational light compared to the suspended and biofilm-based systems for similar nitrogen and phosphorus removal efficiencies.

An overview on microalgae as renewable resources for meeting sustainable development goals

The increased demands and dependence on depleted oil reserves, accompanied by global warming and climate change have driven the world to explore and develop new strategies for global sustainable development. Among sustainable biomass sources, microalgae represent a promising alternative to fossil fuel and can contribute to the achievement of important Sustainable Development Goals (SDGs). This article has reviewed the various applications of microalgal biomass that includes (i) the use in aquaculture and its sustainability; (ii) commercial value and emerging extraction strategies of carotenoids; (iii) biofuels from microalgae and their application in internal combustion engines; (iv) the use and reuse of water in microalgae cultivation; and (v) microalgae biotechnology as a key factor to assist SDGs. The future prospects and challenges on the microalgae circular bio economy, issues with regard to the scale-up and water demand in microalgae cultivation are also highlighted.

Photosynthesis Monitoring in Microalgae Cultures Grown on Municipal Wastewater as a Nutrient Source in Large-Scale Outdoor Bioreactors

Simple Summary

The remediation of waste nutrients, mainly nitrogen, phosphorous, and carbon, results in low-cost biomass production. In this work, raceway ponds with an area of 1 and 0.5 ha were built in Mérida, Spain next to a municipal wastewater (WW) treatment plant. These DEMO bioreactors are operated continuously all year round. At the start of the trials, the bioreactors were filled with urban WW as a sole source of nutrients and left to be populated by the sewage-born phytoplankton. The fitness and growth of the phytoplankton population (dominated by the green microalga Micractinium) were monitored by photosynthesis measuring techniques. The cultures showed suitable photosynthetic activity. Productivity values ranged between 15 and 25 g DW m⁻² day⁻¹ and processed biomass revealed biostimulating activity. In these trials, photosynthesis measuring techniques, i.e., oxygen evolution and chlorophyll (Chl) fluorescence techniques, were validated to monitor large-scale bioreactors using municipal WW remediation for biomass production, which can be used for agricultural purposes as biofertilizer/biostimulant.

Abstract

Microalgae cultures were used for a WW treatment to remediate nutrients while producing biomass and recycling water. In these trials, raceway ponds (RWPs; 1 and 0.5 ha) were located next to a municipal (WW) treatment plant in Mérida, Spain. The ponds were used for continuous, all-year-round microalgae production using WW as a source of nutrients. Neither CO₂ nor air was supplied to cultures. The objective was to validate photosynthesis monitoring techniques in large-scale bioreactors. Various in-situ/ex-situ methods based on chlorophyll fluorescence and oxygen evolution measurements were used to follow culture performance. Photosynthesis variables gathered with these techniques were compared to the physiological behavior and growth of cultures. Good photosynthetic activity was indicated by the build-up of dissolved oxygen concentration up to 380% saturation, high photochemical yield (Fv/Fm = 0.62–0.71), and relative electron transport rate rETR between 200 and 450 μmol e⁻ m⁻² s⁻¹ at midday, which resulted in biomass productivity of about 15–25 g DW m⁻² day⁻¹. The variables represent reliable markers reflecting the physiological status of microalgae cultures. Using waste nutrients, the biomass production cost can be significantly decreased for abundant biomass production in large-scale bioreactors, which can be exploited for agricultural purposes.

Simulation and Techno-Economical Evaluation of a Microalgal Biofertilizer Production Process

Simple Summary

The world’s population is expected to increase to almost 10,000 million by 2025, thus requiring an increase in agricultural production to meet the demand for food. Hence, an increase in fertilizer production will be needed, but with more environmentally sustainable fertilizers than those currently used. Traditional nitrogenous fertilizers (TNFs, inorganic compounds, for example nitrates and ammonium) are currently the most consumed. Biofertilizers concentrated in amino acids (BCAs) are a more sustainable alternative to TNF and could reduce the demand for TNFs. BCAs are widely used in intensive agriculture as growth and fruit formation enhancers, as well as in situations of stress for the plant, helping it to recover its vigor. In addition, BCAs minimize or contribute to reducing the damage caused by pests and diseases, have an immediate action, giving a full utilization and, lastly and most importantly, they produce savings in the crop. The objective of this work is to propose a process for the production of biofertilizer concentrated in free amino acids from microalgal biomass produced in a wastewater treatment plant and to carry out techno-economic evaluation in such a way as to determine the viability of the proposal.

Abstract

Due to population growth in the coming years, an increase in agricultural production will soon be mandatory, thus requiring fertilizers that are more environmentally sustainable than the currently most-consumed fertilizers since these are important contributors to climate change and water pollution. The objective of this work is the techno-economic evaluation of the production of biofertilizer concentrated in free amino acids from microalgal biomass produced in a wastewater treatment plant, to determine its economic viability. A process proposal has been made in six stages that have been modelled and simulated with the ASPEN Plus simulator. A profitability analysis has been carried out using a Box–Behnken-type response surface statistical design with three factors—the cost of the biomass sludge, the cost of the enzymes, and the sale price of the biofertilizer. It was found that the most influential factor in profitability is the sale price of the biofertilizer. According to a proposed representative base case, in which the cost of the biomass sludge is set to 0.5 EUR/kg, the cost of the enzymes to 20.0 EUR/kg, and the sale price of the biofertilizer to 3.5 EUR/kg, which are reasonable costs, it is concluded that the production of the biofertilizer would be economically viable.

How Heat Transfer Indirectly Affects Performance of Algae-Bacteria Raceways

Oxygenation in wastewater treatment leads to a high energy demand. High-rate algal-bacterial ponds (HRABP) have often been considered an interesting solution to reduce this energy cost, as the oxygen is provided by microalgae during photosynthesis. These complex dynamic processes are subject to solar fluxes and consequently permanent fluctuations in light and temperature. The process efficiency therefore highly depends on the location and the period of the year. In addition, the temperature response can be strongly affected by the process configuration (set-up, water depth). Raised pilot-scale raceways are typically used in experimental campaigns, while raceways lying on the ground are the standard reactor configuration for industrial-scale applications. It is therefore important to assess what the consequences are for the temperature patterns of the different reactor configurations and the water levels. The long-term validated algae-bacteria (ALBA) model was used to represent algae-bacteria dynamics in HRABPs. The model was previously validated over 600 days of outdoor measurements, at two different locations and for the four seasons. However, the first version of the model, like all the existing algae-bacteria models, was not fully predictive, since, to be run, it required the measurement of water temperature. The ALBA model was therefore updated, coupling it with a physical model that predicts the temperature evolution in the HRABP. A heat transfer model was developed, and it was able to accurately predict the temperature during the year (with a standard error of 1.5 ∘C). The full predictive model, using the temperature predictions, degraded the model's predictive performances by less than 3%. N2O predictions were affected by ±7%, highlighting the sensitivity of nitrification to temperature The temperature response for two different process configurations were then compared. The biological process can be subjected to different temperature dynamics, with more extreme temperature events when the raceway does not lie on the ground and for thinner depths. Such a situation is more likely to lead to culture crashes.

A seasonal simulation approach for culture depth influence on the temperature for different characterized microalgae strains

Irradiance and temperature are among the most important variables that affect microalgae growth, being both difficult to control in outdoor raceway reactors utilized for large-scale production of microalgae biomass. They are mainly a function of the location of the reactors, thus, producing certain strains of microalgae in inappropriate places conduces to the failure of the systems. To be able to determine important parameters of any microalgae strains on the performance of the culture, such as the influence of irradiance and temperature, is a powerful tool in decision-making processes. In addition, whatever the strain and location, operation strategies must be defined for each specific case, such as the imposed dilution rate and culture depth, both influencing the light availability and temperature of the culture as major variables determining the biomass productivity. In this paper, a simulation-based methodology is proposed to establish the influence of season and culture depth on the 1-year age irradiance and temperature of the culture, and thus on the biomass productivity of different microalgae strains. Up to five of the most frequently produced strains, such as Spirulina platensis, Chlorella vulgaris, Nannochloropsis gaditana, Isochrysis galbana and Scenedesmus almeriensis have been considered. The challenge is to develop an easy-to-manage decision-making tool for the optimal design and operation of large-scale microalgae facilities. Especially, dates for microalgae production and culture depth at which the reactors must be operated will be provided, being valid for any microalgae strain. The proposed methodology will largely contribute to the risk of investment in this field, then to enlarge the relevance of the microalgae production industry. This article is protected by copyright. All rights reserved.

Microalgae-based livestock wastewater treatment (MbWT) as a circular bioeconomy approach: Enhancement of biomass productivity, pollutant removal and high-value compound production

The intensive livestock activities that are carried out worldwide to feed the growing human population have led to significant environmental problems, such as soil degradation, surface and groundwater pollution. Livestock wastewater (LW) contains high loads of organic matter, nitrogen (N) and phosphorus (P). These compounds can promote cultural eutrophication of water bodies and pose environmental and human hazards. Therefore, humanity faces an enormous challenge to adequately treat LW and avoid the overexploitation of natural resources. This can be accomplished through circular bioeconomy approaches, which aim to achieve sustainable production using biological resources, such as LW, as feedstock. Circular bioeconomy uses innovative processes to produce biomaterials and bioenergy, while lowering the consumption of virgin resources. Microalgae-based wastewater treatment (MbWT) has recently received special attention due to its low energy demand, the robust capacity of microalgae to grow under different environmental conditions and the possibility to recover and transform wastewater nutrients into highly valuable bioactive compounds. Some of the high-value products that may be obtained through MbWT are biomass and pigments for human food and animal feed, nutraceuticals, biofuels, polyunsaturated fatty acids, carotenoids, phycobiliproteins and fertilizers. This article reviews recent advances in MbWT of LW (including swine, cattle and poultry wastewater). Additionally, the most significant factors affecting nutrient removal and biomass productivity in MbWT are addressed, including: (1) microbiological aspects, such as the microalgae strain used for MbWT and the interactions between microbial populations; (2) physical parameters, such as temperature, light intensity and photoperiods; and (3) chemical parameters, such as the C/N ratio, pH and the presence of inhibitory compounds. Finally, different strategies to enhance nutrient removal and biomass productivity, such as acclimation, UV mutagenesis and multiple microalgae culture stages (including monocultures and multicultures) are discussed.

Mass Cultivation of Microalgae: I. Experiences with Vertical Column Airlift Photobioreactors, Diatoms and CO2 Sequestration

From 2015 to 2021, we optimized mass cultivation of diatoms in our own developed vertical column airlift photobioreactors using natural and artificial light (LEDs). The project took place at the ferrosilicon producer Finnfjord AS in North Norway as a joint venture with UiT—The Arctic University of Norway. Small (0.1–6–14 m3) reactors were used for initial experiments and to produce inoculum cultures while upscaling experiments took place in a 300 m3 reactor. We here argue that species cultivated in reactors should be large since biovolume specific self-shadowing of light can be lower for large vs. small cells. The highest production, 1.28 cm3 L−1 biovolume (0.09–0.31 g DW day−1), was obtained with continuous culture at ca. 19% light utilization efficiency and 34% CO2 uptake. We cultivated 4–6 months without microbial contamination or biofouling, and this we argue was due to a natural antifouling (anti-biofilm) agent in the algae. In terms of protein quality all essential amino acids were present, and the composition and digestibility of the fatty acids were as required for feed ingredients. Lipid content was ca. 20% of ash-free DW with high EPA levels, and omega-3 and amino acid content increased when factory fume was added. The content of heavy metals in algae cultivated with fume was well within the accepted safety limits. Organic pollutants (e.g., dioxins and PCBs) were below the limits required by the European Union food safety regulations, and bioprospecting revealed several promising findings.

Microalgae based wastewater treatment coupled to the production of high value agricultural products: Current needs and challenges

One of the main social and economic challenges of the 21st century will be to overcome the worlds' water deficit expected by the end of this decade. Microalgae based wastewater treatment has been suggested as a strategy to recover nutrients from wastewater while simultaneously producing clean water. Consortia of microalgae and bacteria are responsible for recovering nutrients from wastewater. A better understanding of how environmental and operational conditions affect the composition of the microalgae-bacteria consortia would allow to maximise nutrient recoveries and biomass productivities. Most of the studies reported to date showed promising results, although up-scaling of these processes to reactors larger than 100 m² is needed to better predict their industrial relevance. The main advantage of microalgae based wastewater treatment is that valuable biomass with unlimited applications is produced as a co-product. The aim of the current paper was to review microalgae based wastewater treatment processes focusing on strategies that allow increasing both biomass productivities and nutrient recoveries. Moreover, the benefits of microalgae based agricultural products were also discussed.

Effect of operational parameters, environmental conditions, and biotic interactions on bacterial communities present in urban wastewater treatment photobioreactors

The effects of water depth, operational and environmental conditions on bacterial communities were analyzed in microalgal-bacterial outdoor photobioreactors treating urban wastewaters from March to August 2014. Three raceway photobioreactors inoculated with Scenedesmus sp. and with different water depths (20, 12, and 5 cm) were used at different dilution rates (0.15, 0.3, 0.4, and 0.5 d^-1). A thin-layer reactor with 2 cm water depth and operated at 0.3 d^-1 was used as a control. The results showed that biomass productivity increased as water depth decreased. The highest biomass productivity was 0.196 gL^-1d^-1, 0.245 gL^-1d^-1, and 0.457 gL^-1d^-1 for 20, 12, and 5 cm depth raceway photobioreactors, respectively. These values were lower than the maximum productivity registered in the control reactor (1.59 gL^-1d^-1). Bacterial communities, analyzed by high-throughput 16S rRNA sequencing, were not affected by water depth. A decrease in community evenness was related to a decrease in nutrient removal. Hetetrotrophs and phototrophs, mainly from the family Rhodobacteraceae, dominated bacterial diversity. The community changed due to increasing temperatures, irradiance, and organic carbon, ammonia, and phosphate contents in the photobioreactor-influent as well as, microalgae inhibition and higher organic carbon in the effluent. The photobioreactors shared a core-biome that contained five clusters of co-occurring microorganisms. The bacteria from the different clusters were taxonomically and ecologically different but functionally redundant. Overall, the drivers of the community changes could be related to abiotic variables and complex biological interactions, likely mediated by microalgae excretion of organic substances and the microorganisms' competence for substrates.

Annual assessment of the wastewater treatment capacity of the microalga Scenedesmus almeriensis and optimisation of operational conditions

The depth of the culture and the dilution rate have a striking effect on the biomass productivity and the nutrient recovery capacity of microalgal cultures. The combination of culture depth and dilution rate that allows to maximise the performance of the system depends on environmental conditions. In the current study, a response surface methodology was used to explore the relationship between the two most relevant operational conditions and the biomass productivity achieved in 8.3 m² pilot-scale raceways operated using urban wastewater. Four polynomial models were developed, one for each season of the year. The software predicted biomass productivities of 12.3, 25.6, 32.7, and 18.9 g·m^-2·day^-1 in winter, spring, summer, and autumn, respectively. The models were further validated at pilot-scale with R² values ranging within 0.81 and 0.91, depending on the season. Lower culture depths had the advantage of minimising nitrification and stripping but allow to process a lower volume of wastewater per surface area. Biomass productivity was higher at culture depths of 0.05 m, when compared to 0.12 and 0.20 m, while the optimal dilution rate was season-dependent. Results reported herein are useful for optimising the biomass productivity of raceway reactors located outdoors throughout the year.

Valorization of swine wastewater in a circular economy approach: Effects of hydraulic retention time on microalgae cultivation

To optimize the swine wastewater (SWW) treatment, this study investigated different hydraulic retention times (HRTs) for microalgae cultivation. For this purpose, five pilot-scale reactors operated in semi-continuous flow, with HRTs equal to 9, 12, 15, 18, 21 days were evaluated in terms of SWW polishing and biomass production. The effluent treatment was discussed accompanied by principal component analysis, which allowed identification of causes of variance in the data set, ideal for studies with real effluent and influenced by environmental conditions. All reactors show satisfactory removals of N-NH₄⁺ (91.6-95.3%), COD (15.8-39.9%), DO increment (in average 7.5 mg O₂/L) and, only the longest HRT (21 days) was able to remove Ps (21%). The results obtained indicated that a consortium of microalgae and bacteria was developed for all the tested HRTs. On the other hand, HRT = 12 days provided a healthier culture of photosynthesizing organisms (chl-a/VSS = 3.04%). Carbohydrates (20.8-31.3%) and proteins (2.7-16.2%) were the compounds of commercial interest in the highest proportion in the biomass of all reactors, with contents comparable to that of terrestrial crops. Thus, it was suggested a valorization route of these compounds of high added value to return to pig farming, where the nutrients were intended to supplement the swine feed and clarified water for cleaning the pig stalls. Thus, in the circular economy context, this research contributes to water footprint reduction and the sustainability of the pig farming production chain. The economic and environmental analysis of the route is suggested to enable its implementation on a large scale, as well as further technical feasibility research (reactor types, exposure to external environment, evaluation of pathogen removal and animal feed supplementation from SWW microalgae biomass).

Consumer Attitudes towards Microalgae Production and Microalgae-Based Agricultural Products: The Cases of Almería (Spain) and Livorno (Italy)

The production of microalgal biomass and products derived thereof for a wide variety of applications is a hot research topic, with the number of facilities being built and products and biologically active molecules launched into the market increasing every year. The aim of the current study was to identify the attitudes of citizens in Almería (Spain) and Livorno (Italy) towards the construction of a microalgae production plant and a biorefinery in their cities and also their opinions about the microalgae-based products that could be produced. Overall, in Almería (Spain), a NIMBY (not in my back yard) attitude towards the construction of a microalgal production facility and especially towards a microalgal biorefinery was observed, despite the strong microalgal industry in the region and the higher knowledge of citizens about microalgae. In both locations, but especially in Livorno (Italy), microalgae-based biostimulants, biofertilisers, and aquafeeds were well accepted. Proximity was the main factor affecting the acceptance of a microalgae producing facility. Consumer knowledge about microalgal biotechnology and the health and environmental benefits of this valuable raw material are scarce, and opinions are based on drivers other than knowledge. After gaining more knowledge about microalgal biorefineries, most of the responses in Almería (47%) and Livorno (61%) were more positive.