Techno-economic analysis of microalgae related processes for CO2 bio-fixation

Low-dose ionizing radiation generates a hormetic response to modify lipid metabolism in Chlorella sorokiniana

Algal biomass is a viable source of chemicals and metabolites for various energy, nutritional, medicinal and agricultural uses. While stresses have commonly been used to induce metabolite accumulation in microalgae in attempts to enhance high-value product yields, this is often very detrimental to growth. Therefore, understanding how to modify metabolism without deleterious consequences is highly beneficial. We demonstrate that low-doses (1-5 Gy) of ionizing radiation in the X-ray range induces a non-toxic, hormetic response in microalgae to promote metabolic activation. We identify specific radiation exposure parameters that give reproducible metabolic responses in Chlorella sorokiniana caused by transcriptional changes. This includes up-regulation of >30 lipid metabolism genes, such as genes encoding an acetyl-CoA carboxylase subunit, phosphatidic acid phosphatase, lysophosphatidic acid acyltransferase, and diacylglycerol acyltransferase. The outcome is an increased lipid yield in stationary phase cultures by 25% in just 24 hours, without any negative effects on cell viability or biomass.

Microalgae-mediated biofixation as an innovative technology for flue gases towards carbon neutrality: A comprehensive review

Microalgae-mediated industrial flue gas biofixation has been widely discussed as a clean alternative for greenhouse gas mitigation. Through photosynthetic processes, microalgae can fix carbon dioxide (CO2) and other compounds and can also be exploited to obtain high value-added products in a circular economy. One of the major limitations of this bioprocess is the high concentrations of CO2, sulfur oxides (SOx), and nitrogen oxides (NOx) in flue gases, according to the origin of the fuel, that can inhibit photosynthesis and reduce the process efficiency. To overcome these limitations, researchers have recently developed new technologies and enhanced process configurations, thereby increased productivity and CO2 removal rates. Overall, CO2 biofixation rates from flue gases by microalgae ranged from 72 mg L-1 d -1 to over 435 mg L-1 d-1, which were directly influenced by different factors, mainly the microalgae species and photobioreactor. Additionally, mixotrophic culture have shown potential in improving microalgae productivity. Progress in developing new reactor configurations, with pilot-scale implementations was observed, resulting in an increase in patents related to the subject and in the implementation of companies using combustion gases in microalgae culture. Advancements in microalgae-based green technologies for environmental impact mitigation have led to more efficient biotechnological processes and opened large-scale possibilities.

Scale-up of microalgal systems for decarbonization and bioproducts: Challenges and opportunities

The threat of global climate change presents a significant challenge for humanity. Microalgae-based carbon capture and utilization (CCU) technology has emerged as a promising solution to this global issue. This review aims to comprehensively evaluate the current advancements in scale-up of microalgae cultivation and its applications, specifically focusing on decarbonization from flue gases, organic wastewater remediation, and biogas upgrading. The study identifies critical challenges that need to be addressed during the scale-up process and evaluates the economic viability of microalgal CCU within the carbon market. Additionally, it analyzes the commercial status of microalgae-derived products and highlights those with high market demand. This review serves as a crucial resource for researchers, industry professionals, and policymakers to develop and implement innovative approaches to enhance the efficiency of microalgae-based CO2 utilization while addressing the challenges associated with the scale-up of microalgae technologies.

Recent advances in microalgal production, harvesting, prediction, optimization, and control strategies

The market value of microalgae has grown exponentially over the past two decades, due to their use in the pharmaceutical, nutraceutical, cosmetic, and aquatic/animal feed industries. In particular, high-value products such as omega-3 fatty acids, proteins, and pigments derived from microalgae have high demand. However, the supply of these high-value microalgal bioproducts is hampered by several critical factors, including low biomass and bioproduct yields, inefficiencies in monitoring microalgal growth, and costly harvesting methods. To overcome these constraints, strategies such as synthetic biology, bubble generation, photobioreactor designs, electro-/magnetic-/bioflocculation, and artificial intelligence integration in microalgal production are being explored. These strategies have significant promise in improving the production of microalgae, which will further boost market availability of algal-derived bioproducts. This review focuses on the recent advances in these technologies. Furthermore, this review aims to provide a critical analysis of the challenges in existing algae bioprocessing methods, and highlights future research directions.

Environmental pollution mitigation through utilization of carbon dioxide by microalgae

Anthropogenic emissions of CO₂ have reached a critical level and the global surface temperature is expected to rise by 1.5 °C between 2030 and 2050. To ameliorate the current global warming scenario, the research community has been struggling to find more economical and innovative solutions for carbon sequestration. Among such techniques, the use of microalgal species such as Chlorella sp., Dunaliella tertiolecta, Spirulina platensis, Desmodesmus sp., and Nannochloropsis sp., among others have shown high carbon tolerance capacity (10-100%) for establishing carbon capture, utilization and storage systems. To make microalgal-based carbon capture more economical, the microalgal biomass (∼2 g/L) can be converted biofuels, pharmaceuticals and nutraceuticals through biorefinery approach with product yield in the range of 60-99.5%. Further, CRISPR-Cas9 has enabled the knockout of specific genes in microalgal species that can be used to generate low pH tolerant strains with high lipid production. Inspite of the emerging developments in pollution control by microalgae, only limited investigations are available on its economic aspects which indicate a production cost of ∼$ 0.5-15/kg microalgal biomass. This review intends to summarize the advancements in different carbon sequestration techniques while highlighting their mechanisms and major research areas that need attention for economical microalgae-based carbon sequestration.

Recent advances in CO2 fixation by microalgae and its potential contribution to carbon neutrality

Many countries and regions have set their schedules to achieve the carbon neutrality between 2030 and 2070. Microalgae are capable of efficiently fixing CO₂ and simultaneously producing biomass for multiple applications, which is considered one of the most promising pathways for carbon capture and utilization. This work reviews the current research on microalgae CO₂ fixation technologies and the challenges faced by the related industries and government agencies. The technoeconomic analysis indicates that cultivation is the major cost factor. Use of waste resources such as wastewater and flue gas can significantly reduce the costs and carbon footprints. The life cycle assessment has identified fossil-based electricity use as the major contributor to the global warming potential of microalgae-based CO₂ fixation approach. Substantial efforts and investments are needed to identify and bridge the gaps among the microalgae strain development, cultivation conditions and systems, and use of renewable resources and energy.

Biopesticides as a promising alternative to synthetic pesticides: A case for microbial pesticides, phytopesticides, and nanobiopesticides

Over the years, synthetic pesticides like herbicides, algicides, miticides, bactericides, fumigants, termiticides, repellents, insecticides, molluscicides, nematicides, and pheromones have been used to improve crop yield. When pesticides are used, the over-application and excess discharge into water bodies during rainfall often lead to death of fish and other aquatic life. Even when the fishes still live, their consumption by humans may lead to the biomagnification of chemicals in the body system and can cause deadly diseases, such as cancer, kidney diseases, diabetes, liver dysfunction, eczema, neurological destruction, cardiovascular diseases, and so on. Equally, synthetic pesticides harm the soil texture, soil microbes, animals, and plants. The dangers associated with the use of synthetic pesticides have necessitated the need for alternative use of organic pesticides (biopesticides), which are cheaper, environment friendly, and sustainable. Biopesticides can be sourced from microbes (e.g., metabolites), plants (e.g., from their exudates, essential oil, and extracts from bark, root, and leaves), and nanoparticles of biological origin (e.g., silver and gold nanoparticles). Unlike synthetic pesticides, microbial pesticides are specific in action, can be easily sourced without the need for expensive chemicals, and are environmentally sustainable without residual effects. Phytopesticides have myriad of phytochemical compounds that make them exhibit various mechanisms of action, likewise, they are not associated with the release of greenhouse gases and are of lesser risks to human health compared to the available synthetic pesticides. Nanobiopesticides have higher pesticidal activity, targeted or controlled release with top-notch biocompatibility and biodegradability. In this review, we examined the different types of pesticides, the merits, and demerits of synthetic pesticides and biopesticides, but more importantly, we x-rayed appropriate and sustainable approaches to improve the acceptability and commercial usage of microbial pesticides, phytopesticides, and nanobiopesticides for plant nutrition, crop protection/yield, animal/human health promotion, and their possible incorporation into the integrated pest management system.

Cost Model for Biogas and Biomethane Production in Anaerobic Digestion and Upgrading. Case Study: Castile and Leon

The increase in pig production is a key factor in the fight against climate change. The main problem is the amount of slurry which causes environmental problems, therefore optimal management is needed. This management consists of an anaerobic digestion process in which biogas is produced and a subsequent upgrading process produces biomethane. In this study, a comparison of different biomethane production systems is completed in order to determine the optimum for each pig farm, determining that conventional upgrading systems can be used on farms with more than 11,000 pigs and, for smaller numbers of pigs, the biological upgrading system. The implementation of these technologies contributes to reducing fossil energy demand and greenhouse gas emissions by using biogas and biomethane as heat, electricity or vehicle fuel.

Agro-Industrial Wastewaters for Algal Biomass Production, Bio-Based Products, and Biofuels in a Circular Bioeconomy

Recycling bioresources is the only way to sustainably meet a growing world population’s food and energy needs. One of the ways to do so is by using agro-industry wastewater to cultivate microalgae. While the industrial production of microalgae requires large volumes of water, existing agro-industry processes generate large volumes of wastewater with eutrophicating nutrients and organic carbon that must be removed before recycling the water back into the environment. Coupling these two processes can benefit the flourishing microalgal industry, which requires water, and the agro-industry, which could gain extra revenue by converting a waste stream into a bioproduct. Microalgal biomass can be used to produce energy, nutritional biomass, and specialty products. However, there are challenges to establishing stable and circular processes, from microalgae selection and adaptation to pretreating and reclaiming energy from residues. This review discusses the potential of agro-industry residues for microalgal production, with a particular interest in the composition and the use of important primary (raw) and secondary (digestate) effluents generated in large volumes: sugarcane vinasse, palm oil mill effluent, cassava processing waster, abattoir wastewater, dairy processing wastewater, and aquaculture wastewater. It also overviews recent examples of microalgae production in residues and aspects of process integration and possible products, avoiding xenobiotics and heavy metal recycling. As virtually all agro-industries have boilers emitting CO2 that microalgae can use, and many industries could benefit from anaerobic digestion to reclaim energy from the effluents before microalgal cultivation, the use of gaseous effluents is also discussed in the text.

A Two-Stage Culture Strategy for Scenedesmus sp. FSP3 for CO2 Fixation and the Simultaneous Production of Lutein under Light and Salt Stress

In this study, Scenedesmus sp. FSP3 was cultured using a two-stage culture strategy for CO₂ fixation and lutein production. During the first stage, propylene carbonate was added to the medium, with 5% CO₂ introduced to promote the rapid growth and CO₂ fixation of the microalgae. During the second stage of cultivation, a NaCl concentration of 156 mmol L^-1 and a light intensity of 160 μmol m^-2 s^-1 were used to stimulate the accumulation of lutein in the microalgal cells. By using this culture method, high lutein production and CO₂ fixation were simultaneously achieved. The biomass productivity and carbon fixation rate of Scenedesmus sp. FSP3 reached 0.58 g L^-1 d^-1 and 1.09 g L^-1 d^-1, with a lutein content and yield as high as 6.45 mg g^-1 and 2.30 mg L^-1 d^-1, respectively. The results reveal a commercially feasible way to integrate microalgal lutein production with CO₂ fixation processes.

A Two-Stage Culture Strategy for Scenedesmus sp. FSP3 for CO2 Fixation and the Simultaneous Production of Lutein under Light and Salt Stress

In this study, Scenedesmus sp. FSP3 was cultured using a two-stage culture strategy for CO2 fixation and lutein production. During the first stage, propylene carbonate was added to the medium, with 5% CO2 introduced to promote the rapid growth and CO2 fixation of the microalgae. During the second stage of cultivation, a NaCl concentration of 156 mmol L-1 and a light intensity of 160 μmol m-2 s-1 were used to stimulate the accumulation of lutein in the microalgal cells. By using this culture method, high lutein production and CO2 fixation were simultaneously achieved. The biomass productivity and carbon fixation rate of Scenedesmus sp. FSP3 reached 0.58 g L-1 d-1 and 1.09 g L-1 d-1, with a lutein content and yield as high as 6.45 mg g-1 and 2.30 mg L-1 d-1, respectively. The results reveal a commercially feasible way to integrate microalgal lutein production with CO2 fixation processes.

Simulation and Techno-Economical Evaluation of a Microalgal Biofertilizer Production Process

Simple Summary

The world’s population is expected to increase to almost 10,000 million by 2025, thus requiring an increase in agricultural production to meet the demand for food. Hence, an increase in fertilizer production will be needed, but with more environmentally sustainable fertilizers than those currently used. Traditional nitrogenous fertilizers (TNFs, inorganic compounds, for example nitrates and ammonium) are currently the most consumed. Biofertilizers concentrated in amino acids (BCAs) are a more sustainable alternative to TNF and could reduce the demand for TNFs. BCAs are widely used in intensive agriculture as growth and fruit formation enhancers, as well as in situations of stress for the plant, helping it to recover its vigor. In addition, BCAs minimize or contribute to reducing the damage caused by pests and diseases, have an immediate action, giving a full utilization and, lastly and most importantly, they produce savings in the crop. The objective of this work is to propose a process for the production of biofertilizer concentrated in free amino acids from microalgal biomass produced in a wastewater treatment plant and to carry out techno-economic evaluation in such a way as to determine the viability of the proposal.

Abstract

Due to population growth in the coming years, an increase in agricultural production will soon be mandatory, thus requiring fertilizers that are more environmentally sustainable than the currently most-consumed fertilizers since these are important contributors to climate change and water pollution. The objective of this work is the techno-economic evaluation of the production of biofertilizer concentrated in free amino acids from microalgal biomass produced in a wastewater treatment plant, to determine its economic viability. A process proposal has been made in six stages that have been modelled and simulated with the ASPEN Plus simulator. A profitability analysis has been carried out using a Box–Behnken-type response surface statistical design with three factors—the cost of the biomass sludge, the cost of the enzymes, and the sale price of the biofertilizer. It was found that the most influential factor in profitability is the sale price of the biofertilizer. According to a proposed representative base case, in which the cost of the biomass sludge is set to 0.5 EUR/kg, the cost of the enzymes to 20.0 EUR/kg, and the sale price of the biofertilizer to 3.5 EUR/kg, which are reasonable costs, it is concluded that the production of the biofertilizer would be economically viable.

Biorefinery Approach Applied to the Production of Food Colourants and Biostimulants from Oscillatoria sp

Simple Summary

In this study, a biorefinery based on Oscillatoria sp. is developed to produce high-value compounds such as C-phycocyanin, used in food colourant applications, and biostimulants, used in agriculture-related applications. The results confirm that C-phycocyanin concentrations ranging from 22 to 106 mg/L produce colours similar to commercial products; moreover, the safety of the extracted C-phycocyanin was confirmed through toxicity tests. The leftover biomass was confirmed as a biostimulant, with the results confirming a relevant auxin-like positive effect. Finally, an economic analysis was conducted to evaluate different scenarios, with results confirming this as the best scenario from an economic standpoint.

Abstract

In this study, a biorefinery based on Oscillatoria sp. is developed to produce high-value compounds such as C-phycocyanin, used in food colourant applications, and biostimulants, used in agriculture-related applications. First, the Oscillatoria biomass production was optimized at a pilot scale in an open raceway reactor, with biomass productivities equivalent to 52 t/ha·year being achieved using regular fertilizers as the nutrient source. The biomass produced contained 0.5% C-phycocyanins, 95% of which were obtained after freeze–thawing and extraction at pH 6.5 and ionic strength (FI) 100 mM, with a purity ratio of 0.71 achieved in the final extract. This purity ratio allows for use of the extract directly as a food colourant. Then, the extract’s colourant capacity on different beverages was evaluated. The results confirm that C-phycocyanin concentrations ranging from 22 to 106 mg/L produce colours similar to commercial products, thus avoiding the need for synthetic colourants. The colour remained stable for up to 12 days. Moreover, the safety of the extracted C-phycocyanin was confirmed through toxicity tests. The waste biomass was evaluated for use as a biostimulant, with the results confirming a relevant auxin-like positive effect. Finally, an economic analysis was conducted to evaluate different scenarios. The results confirm that the production of both C-phycocyanin and biostimulants is the best scenario from an economic standpoint. Therefore, the developed biomass processing scheme provides an opportunity to expand the range of commercial applications for microalgae-related processes.

Bioenergy, Biofuels, Lipids and Pigments—Research Trends in the Use of Microalgae Grown in Photobioreactors

This scientometric review and bibliometric analysis aimed to characterize trends in scientific research related to algae, photobioreactors and astaxanthin. Scientific articles published between 1995 and 2020 in the Web of Science and Scopus bibliographic databases were analyzed. The article presents the number of scientific articles in particular years and according to the publication type (e.g., articles, reviews and books). The most productive authors were selected in terms of the number of publications, the number of citations, the impact factor, affiliated research units and individual countries. Based on the number of keyword occurrences and a content analysis of 367 publications, seven leading areas of scientific interest (clusters) were identified: (1) techno-economic profitability of biofuels, bioenergy and pigment production in microalgae biorefineries, (2) the impact of the construction of photobioreactors and process parameters on the efficiency of microalgae cultivation, (3) strategies for increasing the amount of obtained lipids and obtaining biodiesel in Chlorella microalgae cultivation, (4) the production of astaxanthin on an industrial scale using Haematococcus microalgae, (5) the productivity of biomass and the use of alternative carbon sources in microalgae culture, (6) the effect of light and carbon dioxide conversion on biomass yield and (7) heterotrophy. Analysis revealed that topics closely related to bioenergy production and biofuels played a dominant role in scientific research. This publication indicates the directions and topics for future scientific research that should be carried out to successfully implement economically viable technology based on microalgae on an industrial scale.

Biostimulant Capacity of Chlorella and Chlamydopodium Species Produced Using Wastewater and Centrate

Simple Summary

The world population is expected to grow by over 2 billion people in the coming decades, involving an increase in agricultural production. Agriculture demands huge amounts of water and energy, so it is crucial to minimise the use of these resources to ensure a sustainable future. Plant biostimulants can promote germination, plant growth, flowering, and crop productivity, as well as increase nutrient-use efficiencies and resistance to abiotic stress. Microalgae are a novel and interesting source of biostimulants, and they can grow using wastewater. Although there is great interest in developing and applying these natural biostimulants produced from microalgae, there is still only a limited number of well-characterised and stable products available commercially. It is therefore necessary to identify novel strains that have a biostimulant capacity that are robust, that can grow in wastewater, and that are highly productive. This work determines the viability of producing high-quality microalgal biomass using wastewater and assesses the biostimulant capacity of the produced biomass. It is focused on an initial laboratory-scale study to produce these strains in wastewater and a preliminary validation of their biostimulant capacity.

Abstract

The aim of the present study was to assess the potential of producing four microalgal strains using secondary-treated urban wastewater supplemented with centrate, and to evaluate the biostimulant effects of several microalgal extracts obtained using water and sonication. Four strains were studied: Chlorella vulgaris UAL-1, Chlorella sp. UAL-2, Chlorella vulgaris UAL-3, and Chlamydopodium fusiforme UAL-4. The highest biomass productivity was found for C. fusiforme, with a value of 0.38 ± 0.01 g·L⁻¹·day⁻¹. C. vulgaris UAL-1 achieved a biomass productivity of 0.31 ± 0.03 g·L⁻¹·day⁻¹ (the highest for the Chlorella genus), while the N-NH⁴⁺, N-NO₃⁻, and P-PO₄³⁻ removal capacities of this strain were 51.9 ± 2.4, 0.8 ± 0.1, and 5.7 ± 0.3 mg·L⁻¹·day⁻¹, respectively. C. vulgaris UAL-1 showed the greatest potential for use as a biostimulant—when used at a concentration of 0.1 g·L⁻¹, it increased the germination index of watercress seeds by 3.5%. At concentrations of 0.5 and 2.0 g·L⁻¹, the biomass from this microalga promoted adventitious root formation in soybean seeds by 220% and 493%, respectively. The cucumber expansion test suggested a cytokinin-like effect from C. vulgaris UAL-1; it was also the only strain that promoted the formation of chlorophylls in wheat leaves. Overall, the results of the present study suggest the potential of producing C. vulgaris UAL-1 using centrate and wastewater as well as the potential utilisation of its biomass to develop high-value biostimulants.

Technoeconomic Evaluation of Microalgae Oil Production: Effect of Cell Disruption Method

Microalgae have a high capacity to capture CO2. Additionally, biomass contains lipids that can be used to produce biofuels, biolubricants, and other compounds of commercial interest. This study analyzed various scenarios for microalgae lipid production by simulation. These scenarios include cultivation in raceway ponds, primary harvest with three flocculants, secondary harvest with pressure filter (and drying if necessary), and three different technologies for the cell disruption step, which facilitates lipid extraction. The impact on energy consumption and production cost was analyzed. Both energy consumption and operating cost are higher in the scenarios that consider bead milling (8.79–8.88 kWh/kg and USD 41.06–41.41/kg), followed by those that consider high-pressure homogenization (HPH, 5.39–5.46 kWh/kg and USD 34.26–34.71/kg). For the scenarios that consider pressing, the energy consumption is 5.80–5.88 kWh/kg and the operating cost is USD 27.27–27.88/kg. The consumption of CO2 in scenarios that consider pressing have a greater capture (11.23 kg of CO2/kg of lipids). Meanwhile, scenarios that consider HPH are the lowest consumers of fresh water (5.3 m3 of water/kg of lipids). This study allowed us to develop a base of multiple comparative scenarios, evaluate different aspects involved in Chlorella vulgaris lipid production, and determine the impact of various technologies in the cell disruption stage.