Nanostructuring strategies in functional fine-particle synthesis towards resource and energy saving applications

Macroporous Structures of Nb-SnO2 Particles as a Catalyst Support Induce High Porosity and Performance in Polymer Electrolyte Fuel Cell Catalyst Layers

Macroporous niobium-doped tin oxide (NTO) is introduced as a robust alternative to conventional carbon-based catalyst supports to improve the durability and performance of polymer electrolyte fuel cells (PEFCs). Metal oxides like NTO are more stable than carbon under PEFC operational conditions, but they can compromise gas diffusion and water management because of their denser structures. To address this tradeoff, we synthesized macroporous NTO particles using a flame-assisted spray-drying technique employing poly(methyl methacrylate) as a templating agent. X-ray diffraction analysis and scanning electron microscopy confirmed the preservation of crystallinity and revealed a macroporous morphology with larger pore volumes and diameters than those in flame-made NTO nanoparticles, as revealed by mercury porosimetry. The macroporous NTO particles exhibited enhanced maximum current density and reduced gas diffusion resistance relative to commercial carbon supports. Our findings establish a foundation for integrating macroporous NTO structures into PEFCs to optimize durability and performance.

Nanostructuring silica-iron core-shell particles in a one-step aerosol process

Silica-coated iron (Fe@SiO2) particles have attracted considerable interest as a potential powder core material due to their distinctive advantages, including higher magnetic saturation and enhanced electrical resistance. In this study, the submicron-sized core-shell Fe@SiO2 particles were successfully synthesized in a single step via an aerosol process using a spray pyrolysis method assisted by a swirler connector for the first time. Changing the reducing agent concentration (supplied H2) and tuning the number of core (Fe) particles were investigated to achieve the desired Fe@SiO2 particles. The results indicated that an excessive number of cores led to the appearance of FeO crystals due to insufficient reduction. Conversely, an insufficient number of cores resulted in a thicker SiO2 shell, which hindered the penetration of the supplied H2 gas. Furthermore, the produced Fe@SiO2 particles exhibited soft-ferromagnetic characteristics with an excellent magnetic saturation value of 2.04 T, which is close to the standard theoretical value of 2.15 T. This work contributes new insights into the production of core-shell Fe@SiO2 particles, expanding their applicability to advanced soft-magnetic materials.

Controlling the Magnetic Responsiveness of Cellulose Nanofiber Particles Embedded with Iron Oxide Nanoparticles

2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-oxidized cellulose nanofiber (TOCN) particles, an innovative biobased material derived from wood biomass, have garnered significant interest, particularly in the biomedical field, for their distinctive properties as biocompatible particle adsorbents. However, their microscopic size complicates their separation in liquid media, thereby impeding their application in various domains. In this study, superparamagnetic magnetite nanoparticles (NPs), specifically iron oxide Fe3O4 NPs with an average size of 15 nm, were used to enhance the collection efficiency of TOCN-Fe3O4 composite particles synthesized through spray drying. These composite particles exhibited a remarkable ζ-potential (approximately -50 mV), indicating their high stability in water, as well as impressive magnetization properties (up to 47 emu/g), and rapid magnetic responsiveness within 60 s in water (3 wt % Fe3O4 to TOCN, 1 T magnet). Furthermore, the influence of Fe3O4 NP concentrations on the measurement of the speed of magnetic separation was quantitatively discussed. Additionally, the binding affinity of the synthesized particles for proteins was assessed on a streptavidin-biotin binding system, offering crucial insights into their binding capabilities with specific proteins and underscoring their significant potential as functionalized biomedical materials.

Controllable Synthesis of Porous and Hollow Nanostructured Catalyst Particles and Their Soot Oxidation

The introduction of macroporous structures into three-way catalysts (TWCs) through polymer template-assisted spray drying has attracted attention because of its enhanced gas diffusion and catalytic performance. However, the surface charge effect of polymeric template components has not been investigated to control the structure of the TWC particles during synthesis. Thus, this study investigated the effect of template surface charges on the self-assembly behavior of TWC nanoparticles (NPs) during drying. The self-assembly of TWC NPs and polymer particles with different charges produced a hollow structure, whereas using the same charges generated a porous one. Consequently, the mechanism of particle self-assembly during drying and final structure particle formation is proposed in this study. Here, porous TWC particles demonstrated a faster oxidation of soot particles than that of hollow-structured particles. This occurred as a result of the larger contact area between the catalyst surface and the solid reactant. Our findings propose a fundamental self-assembly mechanism for the formation of different TWC structures, thereby enhancing soot oxidation performance using macroporous structures.

Multifunctional, Hybrid Materials Design via Spray-Drying: Much more than Just Drying

Spray-drying is a popular and well-known "drying tool" for engineers. This perspective highlights that, beyond this application, spray-drying is a very interesting and powerful tool for materials chemists to enable the design of multifunctional and hybrid materials. Upon spray-drying, the confined space of a liquid droplet is narrowed down, and its ingredients are forced together upon "falling dry." As  detailed in this article, this enables the following material formation strategies either individually or even in combination: nanoparticles and/or molecules can be assembled; precipitation reactions as well as chemical syntheses can be performed; and templated materials can be designed. Beyond this, fragile moieties can be processed, or "precursor materials" be prepared. Post-treatment of spray-dried objects eventually enables the next level in the design of complex materials. Using spray-drying to design (particulate) materials comes with many advantages-but also with many challenges-all of which are outlined here. It is believed that multifunctional, hybrid materials, made via spray-drying, enable very unique property combinations that are particularly highly promising in myriad applications-of which catalysis, diagnostics, purification, storage, and information are highlighted.

Exploring the Challenges of Calcium Looping Integrated with Methane Bireforming for Enhanced Carbon Capture and Utilization

The urgent need to mitigate greenhouse gas emissions and combat climate change has driven research in carbon capture and utilization (CCU) technologies. Among these, calcium looping (CaL) has emerged as a prominent candidate for CO2 capture. This study aimed to explore the novel integration of CaL with methane bireforming (BRM) using CaO-Ni/CeO2 as dual-function material (DFM) and investigated the challenges and opportunities associated with the process. Implementing a calcium looping-bireforming (CaL-BRM) process revealed distinct differences compared to methane dry reforming (DRM). Notably, methane conversion occurred at higher temperatures, likely due to competition with the formation of Ca(OH)2. Meanwhile, the conversion of CO2 was delayed, possibly because hydroxide species on the CaO surfaces hindered the availability of CO2 for methane reforming. To address these challenges, Ni/CeO2 and CaO-Ni/CeO2 catalysts were employed in conventional catalytic gas-phase BRM and methane steam reforming (SRM) reactions. The results demonstrated that the presence of CaO significantly influenced BRM efficiency due to the Ca(OH)2 formation, as was evident by the results of the characterization on the postreaction catalysts and the parallel study of SRM. This study contributes valuable insights into the feasibility and potential of CaL-BRM, advancing the development of sustainable CCU technologies.

Synthesis of Submicron-Sized Spherical Silica-Coated Iron Nickel Particles with Adjustable Shell Thickness via Swirler Connector-Assisted Spray Pyrolysis

Silica-coated iron nickel (FeNi@SiO2) particles have attracted significant attention because of their potential applications in electronic devices. In this work, submicron-sized spherical FeNi@SiO2 particles with precisely controllable shell thickness were successfully synthesized for the first time using a swirler connector-assisted spray pyrolysis system, comprising a preheater, specific connector, and main heater. The results indicated that the thickness of the SiO2 shell can be tuned from 3 to 23 nm by adjusting the parameter conditions (i.e., preheater temperature, SiO2 supplied amount). Furthermore, our fabrication method consistently yielded a high coating ratio of more than 94%, indicating an excellent quality of the synthesized particles. Especially, to gain an in-depth understanding of the particle formation process of the FeNi@SiO2 particles, a plausible mechanism was also investigated. These findings highlight the importance of controlling the preheater and SiO2 supplied amount to obtain FeNi@SiO2 particles with desirable morphology and high coating quality.

Colorful Luminescent Magnetic Supraparticles: Expanding the Applicability, Information Capacity, and Security of Micrometer-Scaled Identification Taggants by Dual-Spectral Encoding

(Sub)micrometer-scaled identification (ID) taggants enable direct identification of arbitrary goods, thereby opening up application fields based on the possibility of tracking, tracing, and anti-counterfeiting. Due to their small dimensions, these taggants can equip in principle even the smallest subcomponents or raw materials with information. To achieve the demanded applicability, the mostly used optically encoded ID taggants must be further improved. Here, micrometer-scaled supraparticles with spectrally encoded luminescent and magnetically encoded signal characteristics are reported. They are produced in a readily customizable bottom-up fabrication procedure that enables precise adjustment of luminescent and magnetic properties on multiple hierarchy levels. The incorporation of commonly used magnetic nanoparticles and fluorescent dyes, respectively, into polymer nanocomposite particles, establishes a convenient toolbox of magnetic and luminescent building blocks. The subsequent assembly of selected building blocks in the desired ratios into supraparticles grants for all the flexibility to freely adjust both signal characteristics. The obtained spectrally resolved visible luminescent and invisible magnetic ID signatures are complementary in nature, thus expanding applicability and information security compared to recently reported optical- or magnetic-encoded taggants. Additionally, the introduced ID taggant supraparticles can significantly enhance the coding capacity. Therefore, the introduced supraparticles are considered as next-generation ID taggants.

Enhanced Protein Adsorption Capacity of Macroporous Pectin Particles with High Specific Surface Area and an Interconnected Pore Network

There has been much interest in developing protein adsorbents using nanostructured particles, which can be engineered porous materials with fine control of the surface and pore structures. A significant challenge in designing porous adsorbents is the high percentage of available binding sites in the pores owing to their large surface areas and interconnected pore networks. In this study, continuing the idea of using porous materials derived from natural polymers toward the goal of sustainable development, porous pectin particles are reported. The template-assisted spray drying method using calcium carbonate (CaCO₃) as a template for pore formation was applied to prepare porous pectin particles. The specific surface area was controlled from 177.0 to 222.3 m² g^-1 by adjusting the CaCO₃ concentration. In addition, the effects of a macroporous structure, the specific surface area, and an interconnected pore network on the protein (lysozyme) adsorption capacity and adsorption mechanism were investigated. All porous pectin particles performed rapid adsorption (∼65% total capacity within 5 min) and high adsorption capacity, increasing from 1543 to the highest value of 2621 mg g^-1. The results are attributed to the high percentage of available binding sites located in the macropores owing to their large surface areas and interconnected pore networks. The macroporous particles obtained in this study showed a higher adsorption capacity (2621 mg g^-1) for lysozyme than other adsorbents. Moreover, the rapid uptake and high performance of this material show its potential as an advanced adsorbent for various macromolecules in the food and pharmaceutical fields.

Spherical submicron YAG:Ce particles with controllable particle outer diameters and crystallite sizes and their photoluminescence properties

The purpose of this study was to demonstrate the preparation of spherical submicron YAG:Ce particles with controllable particle outer diameters and crystallite sizes and their photoluminescence (PL) properties, which were produced using a flame-assisted spray-pyrolysis method followed by the annealing process. The correlation of particle outer diameter, crystallite size, and PL performance of the prepared particles was also investigated. Experimental results showed that the increases in the particle outer diameters have an impact on the obtainment of higher PL performance. Large particle outer diameters permitted the crystallites to grow more, whereas this is in contrast to the condition for small particle outer diameter having limitations in crystallite growth. This study also found that too large outer diameter (>557 nm) was not effective since crystallites cannot grow anymore and it permits possible scattering problems. This study provides significant information for optimizing synthesis parameters for controlling particle outer diameters and crystallite sizes, which could be relevant to other functional properties, especially for lens, solar cell, and LED applications.

We demonstrate the synthesis of spherical submicron YAG:Ce particles with controllable particle outer diameters and crystallite sizes and their photoluminescence properties, produced by a flame-assisted spray-pyrolysis method with annealing process.

Synthesis of High Specific Surface Area Macroporous Pectin Particles by Template-Assisted Spray Drying

Many types of porous particles containing inorganic and organic substances, such as carbon, metals, metal oxides, inorganic-organic hybrids, and polymers, have been developed. However, natural polymer-derived particles are relatively rare. To our knowledge, this report describes the first synthetic method for obtaining meso-/macroporous particles made from pectin, which is a natural polymer with a wide range of biological activities suitable for active substance support applications. These porous particles were prepared using a template-assisted spray-drying method, followed by a chemical etching process. An organic template [i.e., poly(methyl methacrylate) (PMMA)] or an inorganic template [i.e., calcium carbonate (CaCO₃)] was used to evaluate the resulting formation of macroporous structures in the pectin particles. Furthermore, the concentration of the templates in the precursor solution was varied to better understand the mechanism of porous pectin particle formation. The results showed that the final porous particles maintained the characteristic properties of pectin. The differences between the two templates resulted in two distinct types of porous particles that differed in their particle morphologies (i.e., spherical or wrinkled), particle sizes (ranging from 3 to 8 μm), pore sizes (ranging from 80 to 350 nm), and pore volume (ranging from 0.024 to 1.40 cm³ g^-1). Especially, the porous pectin particles using the CaCO₃ template have a significantly high specific surface area of 171.2 m² g^-1, which is 114 times higher than that of nonporous pectin particles. These data demonstrated the potential for using PMMA and CaCO₃ templates to control and design desired porous materials.

Controllable synthesis of spherical carbon particles transition from dense to hollow structure derived from Kraft lignin

The tailored synthesis of carbon particles with controllable shapes and structures from biomass as a raw material would be highly beneficial to meet the demands of various applications of carbon materials from the viewpoint of sustainable development goals. In this work, the spherical carbon particles were successfully synthesized through a spray drying method followed by the carbonization process, using Kraft lignin as the carbon source and potassium hydroxide (KOH) as the activation agent. As the results, the proposed method successfully controlled the shape and structure of the carbon particles from dense to hollow by adjusting the KOH concentration. Especially, this study represents the first demonstration that KOH plays a crucial role in the formation of particles with good sphericity and dense structures. In addition, to obtain an in-depth understanding of the particle formation of carbon particles, a possible mechanism is also investigated in this article. The resulting spherical carbon particles exhibited dense structures with a specific surface area (1233 m²g^-1) and tap density (1.46 g cm^-3) superior to those of irregular shape carbon particles.

Microfluidics for core-shell drug carrier particles - a review

Core-shell drug-carrier particles are known for their unique features. Due to the combination of superior properties not exhibited by the individual components, core-shell particles have gained a lot of interest. The structures could integrate core and shell characteristics and properties. These particles were designed for controlled drug release in the desired location. Therefore, the side effects would be minimized. So, these particles' advantages have led to the introduction of new methods and ideas for their fabrication. In the past few years, the generation of drug carrier core-shell particles in microfluidic chips has attracted much attention. This method makes it possible to produce particles at nanometer and micrometer levels of the same shape and size; it usually costs less than other methods. The other advantages of using microfluidic techniques compared to conventional bulk methods are integration capability, reproducibility, and higher efficiency. These advantages have created a positive outlook on this approach. This review gives an overview of the various fluidic concepts that are used to generate microparticles or nanoparticles. Also, an overview of traditional and more recent microfluidic devices and their design and structure for the generation of core-shell particles is given. The unique benefits of the microfluidic technique for core-shell drug carrier particle generation are demonstrated.

Effective Factor on Catalysis of Niobium Oxide for Magnesium

Magnesium is a promising hydrogen storage material but requires an efficient catalyst to enhance the sluggish kinetics of its hydrogen desorption/absorption reactions. Niobium catalysts have been shown to accomplish this, but the effective factors for catalysis on hydrogen desorption/absorption of Mg are not well understood. In order to investigate these aspects, various types of Nb oxides were synthesized and mixed with Mg, and their catalytic properties were investigated. The spray pyrolysis synthesis of Nb oxides at different temperatures produced homogeneous spherical particles with different degrees of crystallinity, while Nb oxide particles synthesized by simple calcination of ammonium niobium oxalate were nonuniform. These Nb oxides show significant catalytic activities for the hydrogen desorption/absorption of Mg, with amorphous oxides being more effective catalyst precursors than crystalline precursors. Metastable, amorphous Nb oxide is more easily converted to the reduced state, which is the catalytically active state for the reactions. In addition, Nb in the deactivated sample is in the oxidized state compared with the initially activated sample, and the catalytically active (reduced) state is recovered by reactions with hydrogen. Based on these findings, it is concluded that the chemical state of Nb is an important factor in catalyzing the desorption/absorption of hydrogen by Mg, and the catalytically active state can be preserved without further treatments.

Core–shell nanoparticles used in drug delivery-microfluidics: a review

Developments in the fields of lab-on-a-chip and microfluidic technology have benefited nanomaterial production processes due to fluid miniaturization. The ability to acquire, manage, create, and modify structures on a nanoscale is of great interest in scientific and technological fields. Recently, more attention has been paid to the production of core–shell nanomaterials because of their use in various fields, such as drug delivery. Heterostructured nanomaterials have more reliable performance than the individual core or shell materials. Nanoparticle synthesis is a complex process; therefore, various techniques exist for the production of different types of nanoparticles. Among these techniques, microfluidic methods are unique and reliable routes, which can be used to produce nanoparticles for drug delivery applications.

Developments in the fields of lab-on-a-chip and microfluidic technology have benefited nanomaterial production processes due to fluid miniaturization.

Controllable Synthesis of Carbon-Coated SiOx Particles through a Simultaneous Reaction between the Hydrolysis-Condensation of Tetramethyl Orthosilicate and the Polymerization of 3-Aminophenol

Core-shell particles are desirable for many applications, but the precise design and control of their structure remains a great challenge. In this work, we developed a strategy to fabricate carbon-coated SiO_x (SiO_x@C) core-shell particles via a sol-gel method using the simultaneous hydrolysis-condensation of tetramethyl orthosilicate (TMOS), the polymerization of 3-aminophenol and formaldehyde in the presence of ammonia as a basic catalyst, and cetyltrimethylammonium bromide (CTAB) as a cationic surfactant in the mixed solution of water and methanol followed by the carbonization process. Results from this study provide new insight into the design of core-shell particles by using TMOS as an effective silica precursor for the first time with a well-controlled reaction rate and spherical morphology. To obtain an in-depth understanding of the formation of core-shell structure, a possible mechanism is also proposed in this article. When tested as an anode material for lithium ion batteries (LIBs), the obtained SiO_x@C particles delivered a reversible capacity of 509.2 mAh g^-1 at a current density of 100 mA g^-1. This electrochemical performance is significantly better than those of similar composites without the core-shell structure. The capacity retention after 100 cycles was approximately 80%. These results suggest great promise for the proposed SiO_x@C particles with core-shell structure, which may have potential applications in the improvement of various energy-storage materials.

TEMPO-oxidized cellulose nanofiber (TOCN) decorated macroporous silica particles: Synthesis, characterization, and their application in protein adsorption

Effective protein adsorption has attracted attention for broad application in the biomedical field. In this study, we introduce the synthesis of a TEMPO-oxidized cellulose nanofiber (TOCN) decorated macroporous SiO₂ (TOCN@macroporous SiO₂) particle and its protein adsorption performance. The TOCN@macroporous SiO₂ particles have a unique cellulose nanofiber network structure on the macroporous, highly-negative zeta potential (-62 ± 2 mV) and high surface area (30.8 m²/g) for dried-state cellulose based particles. These characteristics provide sites that are rich in electrostatic interaction to exhibit an outstanding adsorption capacity of lysozyme (1865 mg/g). Furthermore, the TOCN@macroporous SiO₂ particles have remarkably high reusability (>90% adsorption capacity) and good release of adsorbate (>80%) after 10 times of use. The material proposed in this paper has the potential for application in drug delivery, protein adsorption, biosensors, and other biomedical fields.

Cationic Defect Engineering for Controlling the Infrared Absorption of Hexagonal Cesium Tungsten Bronze Nanoparticles

Cesium tungsten bronzes (Cs_0.32WO₃) have attracted much attention as a near-infrared absorbing material. We report the successful synthesis of highly crystalline and high purity Cs_0.32WO₃ nanoparticles through a spray pyrolysis route. Careful analyses disclosed the presence of cationic defects, that is, a tungsten deficiency and insufficient Cs doping in the Cs_0.32WO₃ nanoparticles. These cationic defects can be controlled by facile heat treatment in a mildly reducing atmosphere. In particular, we clarify that the tungsten deficiency is a key factor among the cationic defects to obtain high near-infrared absorption properties. Furthermore, this study clearly demonstrates the precise tunability of the optical properties by means of the lattice constants of the Cs_0.32WO₃ crystal. The realized range of lattice constants is significantly wider than those previously reported. These findings should contribute to the engineering of Cs_0.32WO₃ structure and properties.

An insight into nanocellulose as soft condensed matter: Challenge and future prospective toward environmental sustainability

Nanocellulose, a structural polysaccharide that has caught tremendous interests nowadays due to its renewability, inherent biocompatibility and biodegradability, abundance in resource, and environmental friendly nature. They are promising green nanomaterials derived from cellulosic biomass that can be disintegrated into cellulose nanofibrils (CNF) or cellulose nanocrystals (CNC), relying on their sensitivity to hydrolysis at the axial spacing of disordered domains. Owing to their unique mesoscopic characteristics at nanoscale, nanocellulose has been widely researched and incorporated as a reinforcement material in composite materials. The world has been consuming the natural resources at a much higher speed than the environment could regenerate. Today, as an uprising candidate in soft condensed matter physics, a growing interest was received owing to its unique self-assembly behaviour and quantum size effect in the formation of three-dimensional nanostructured material, could be utilised to address an increasing concern over global warming and environmental conservation. In spite of an emerging pool of knowledge on the nanocellulose downstream application, that was lacking of cross-disciplinary study of its role as a soft condensed matter for food, water and energy applications toward environmental sustainability. Here we aim to provide an insight for the latest development of cellulose nanotechnology arises from its fascinating physical and chemical characteristic for the interest of different technology holders.

Correlations between Reduction Degree and Catalytic Properties of WO x Nanoparticles

Degrading organic dyes via catalytic processes for waste water purification is an important research topic from the environmental conservation point of view. Herein, the catalytic performance of tungsten blue oxide (WO _x ) nanoparticles was investigated systematically by varying the reduction temperature. The optimum reduction temperature to obtain the most stable WO _x phase was obtained when plasma-synthesized WO₃ nanoparticles were thermally reduced at 425 °C. The as-synthesized nanoparticles had an average diameter of 10 nm and a calculated band gap of 2.37 eV, which is lower than that of the WO₃ nanoparticles (2.61 eV). The WO _x nanoparticles exhibited an excellent performance in degrading rhodamine B under dark conditions and visible light irradiation, with a reaction rate constant 93 times higher than that of the WO₃ nanoparticles.

Hexagonal hollow silica plate particles with high transmittance under ultraviolet-visible light

Creating hollow structures is one strategy for tuning the optical properties of materials. The current study aimed to increase the optical transmittance of silica (SiO2) particles. To this end, hexagonal-shaped hollow silica plate (HHSP) particles were synthesized from tetraethyl orthosilicate (TEOS) and zinc oxide (ZnO) template particles, using a microwave-assisted hydrothermal method. The size and shell thickness of the HHSP particles could be adjusted by using different TEOS/ZnO molar ratios and different ZnO template sizes, respectively. The optical transmittance of the HHSP particles depended on the shell thickness and particle size. The highest transmittance was 99% in the ultraviolet and visible region (300-800 nm) and was exhibited by HHSP particles with the thinnest shell thickness of 6.3 nm. This transmittance was higher than that exhibited by spherical hollow silica particles with a similar shell thickness. This suggested morphology-dependent transmittance for the semiconducting material. These preliminary results illustrate the promising features of the HHSP particles and suggest their potential application in future transparent devices.

Microwave-Assisted Synthesis of C/SiO2 Composite with Controllable Silica Nanoparticle Size

A C/SiO₂ composite was produced from 3-aminophenol and tetraethyl orthosilicate (TEOS) by a synthesis protocol that involved microwave irradiation. This protocol featured simultaneous 3-aminophenol polymerization and TEOS hydrolysis and condensation, which were achieved rapidly in a microwave reactor. The SiO₂ component was formed from low-concentration TEOS confined in cetyltrimethylammonium bromide micelles. We demonstrated a control of the SiO₂ particle size, ranging from 20 to 90 nm, by varying the 3-aminophenol concentration. The carbon component provided a microporous structure that greatly contributed to the high specific surface area, 375 m²/g, and served as a host for the nitrogen functional groups with a content of 5.34%, 74% of which were pyridinic type. The composite formation mechanism was clarified from time-series scanning electron microscopy images and dynamic light scattering analysis. An understanding of the composite formation mechanism in this protocol will enable the design of composite morphologies for specific applications.

Selective Low-Energy Carbon Dioxide Adsorption Using Monodisperse Nitrogen-Rich Hollow Carbon Submicron Spheres

Monodisperse, nitrogen-doped hollow carbon spheres of submicron size were synthesized using hexamethoxymethylmelamine as both a carbon and nitrogen source in a short (1 h) microwave-assisted synthesis. After carbonization at 550 °C, porous carbon spheres with a remarkably high nitrogen content of 37.1% were obtained, which consisting mainly of highly basic pyridinic moieties. The synthesized hollow spheres exhibited high selectivity for carbon dioxide (CO₂) over nitrogen and oxygen gases, with a capture capacity up to 1.56 mmol CO₂ g^-1. The low adsorption enthalpy of the synthesized hollow carbon spheres permits good adsorbent regeneration. Evaluation of the feasibility of scaling up shows their potential for large-scale applications.

Correlation between particle size/domain structure and magnetic properties of highly crystalline Fe3O4 nanoparticles

Highly crystalline single-domain magnetite Fe₃O₄ nanoparticles (NPs) are important, not only for fundamental understanding of magnetic behaviour, but also for their considerable potential applications in biomedicine and industry. Fe₃O₄ NPs with sizes of 10–300 nm were systematically investigated to reveal the fundamental relationship between the crystal domain structure and the magnetic properties. The examined Fe₃O₄ NPs were prepared under well-controlled crystal growth conditions using a large-scale liquid precipitation method. The crystallite size of cube-like NPs estimated from X-ray diffraction pattern increased linearly as the particle size (estimated by transmission electron microscopy) increased from 10 to 64.7 nm, which indicates that the NPs have a single-domain structure. This was further confirmed by the uniform lattice fringes. The critical size of approximately 76 nm was obtained by correlating particle size with both crystallite size and magnetic coercivity; this was reported for the first time in this study. The coercivity of cube-like Fe₃O₄ NPs increased to a maximum of 190 Oe at the critical size, which suggests strong exchange interactions during spin alignment. Compared with cube-like NPs, sphere-like NPs have lower magnetic coercivity and remanence values, which is caused by the different orientations of their polycrystalline structure.

Enhanced Electrocatalytic Activity of Pt/3D Hierarchical Bimodal Macroporous Carbon Nanospheres

Proton exchange membrane fuel cells require electrocatalysts with a high platinum (Pt) loading, large active surface area, and favorable hydrodynamic profile for practical applications. Here, we report the design of three-dimensional hierarchical bimodal macroporous carbon nanospheres with an interconnected pore system, which are applied as an electrocatalyst support. Carbon-supported Pt (Pt/C) catalysts were prepared by aerosol spray pyrolysis followed by microwave chemical deposition. The hierarchical porous structures not only increased the dispersion of Pt nanoparticles but also improved catalytic performance. A hierarchical bimodal macroporous Pt/C catalyst with a mixture of 30 and 120 nm size pores showed the best performance. The electrochemical surface area and mass activity values of this support were 96 m² g^-1-Pt and 378 mA mg^-1-Pt, respectively at a Pt loading of 15 wt %.