Analysis of electrochemical noise data in both time and frequency domains to evaluate the effect of ZnO nanopowder addition on the corrosion protection performance of epoxy coatings

Evaluation of Passive Films on 17-7PH and 410 Stainless Steel Exposed to NaCl Solution

This work covers the formation of a passive state for two different alloys used in the aeronautical industry. The aim of this study is to investigate the effectiveness of passivation treatments on 17-7PH and 410 SS (stainless steel) samples, specifically when performed with citric and nitric acid solutions at 49 °C using an immersion time of 90 min and subsequent exposure in 3.5 wt.% NaCl solution. Employing the cyclic potentiodynamic polarization (CPP) technique, the corrosion properties of the passivated material were evaluated according to the ASTM G65-11 standard. A microstructural analysis was performed using scanning electron microscopy (SEM). The passivated layer was characterized via X-ray photoelectron spectroscopy. In the results, the CPP curves showed positive hysteresis, indicating pitting localized corrosion, and 17-7PH steel passivated at 49 °C for 90 min in citric acid exhibited lower corrosion rate values equivalent to ×10-3 mm/year.

Expired Cefalexin Loaded into Mesoporous Nanosilica for Self-Healing Epoxy Coating on 304 Stainless Steel

A self-healing epoxy coating is creatively prepared by employing expired cefalexin loaded into mesoporous silica nanomaterials (MSNs) for corrosion protection of 304 stainless steel (304SS). A series of physical characterizations, including transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectrometer, and N₂ adsorption–desorption isotherms, verified that the cefalexin successfully filled porous MSN. The corrosion resistance of the epoxy (EP) coating incorporated with the cefalexin@MSNs is investigated using a Tafel polarization curve and electrochemical impedance spectra (EIS) in a 3.5 wt.% NaCl solution. It is found that the EP-Cefalexin@MSNs coating has a higher self-corrosion voltage and a lower self-corrosion current density than EP coating. Moreover, the charge transfer resistance (R_ct) value of Cefalexin@MSNs coating is twice that of EP coating after immersion for 24 h, indicating that the cefalexin@MSNs significantly enhance the corrosion resistance of the coating under long-duration immersion. The improved corrosion resistance is attributed to the densified adsorption of the cefalexin inhibiting the cathode corrosion reaction, providing a self-healing long-duration corrosion protection for 304SS.

Corrosion Behavior of Passivated Martensitic and Semi-Austenitic Precipitation Hardening Stainless Steel

This research aimed to conduct a passive layer state study on martensitic and semi-austenitic precipitation hardening stainless steels (PHSS) passivated in citric acid and nitric acid baths at 49 and 70 °C for 50 and 75 min and subsequently exposed in 5 wt.% NaCl and 1 wt.% H2SO4 solutions. Corrosion behavior of the passivated material was observed by using potentiodynamic polarization (PP) according to the ASTM G5-11 standard. The microstructural analysis was performed by optical microscopy and scanning electron microscopy (SEM), while the passivated layer was characterized by X-ray photoelectron spectroscopy (XPS). The results indicated that the semi-austenitic-NA-50 min-70 °C sample showed the best corrosion resistance behavior in both solutions. The XPS characterization confirmed that the martensitic and semi-austenitic surface film presented a mixture of chemical compounds, such as Cr2O3 and Fe(OH)O, respectively.

Corrosion Behavior of Passivated CUSTOM450 and AM350 Stainless Steels for Aeronautical Applications

Custom 450 stainless steel and AM 350 stainless steel are both precipitation hardening stainless steels, which are widely used in a variety of aerospace applications. The former steel exhibits very good corrosion resistance with moderate strength, whereas the latter is used for applications requiring high strength along with corrosion resistance. In this study, the corrosion behavior of CUSTOM 450 and AM 350 stainless steels passivated in (a) citric acid and (b) nitric acid solutions for 50 and 75 min at 49 and 70 °C, and subsequently exposed in 5 wt. % NaCl and 1 wt. % H2SO4 solutions are investigated. Two electrochemical techniques were used: electrochemical noise (EN) and electrochemical impedance spectroscopy (EIS) according to ASTM G199-09 and ASTM G106-13, respectively. The results indicated that passivation in nitric acid made the surface prone to localized corrosion. Statistical and PSD values showed a tendency toward pitting corrosion. On the whole, passivated CUSTOM 450 stainless steel showed the best corrosion behavior in both, NaCl and H2SO4 test solutions.

Nanomechanical and Electrochemical Properties of ZnO-Nanoparticle-Filled Epoxy Coatings

This work focuses on the mechanical, nanomechanical, thermal, and electrochemical properties of epoxy coatings with various percentages of ZnO nanoparticles. The prepared coatings were analyzed after complete curing of 7 days. The dispersion of nanoparticles in the matrix was analyzed by Scanning Electron Microscopy (SEM) followed by Fourier-Transformed Infrared Spectroscopy (FTIR) to evaluate the effect of the nanoparticles on curing and Differential Scanning Calorimetry (DSC) to evaluate its thermal properties. The electrochemical (anticorrosion) properties of the coatings were analyzed by exposing the prepared coatings to a 3.5% NaCl solution. The obtained results indicated that the addition of the nanoparticles was effective at lower the loadings: higher loadings of the nanoparticles led to increased agglomeration because of higher particle–particle interaction. At higher nanoparticle loadings, the curing process was adversely affected, which led to lower curing percentage. The lower degree of curing affected the thermal, mechanical, and electrochemical properties. The increase in nanoparticle loading beyond 2% negatively affected the coating properties.

Enhanced Corrosion Protection of Epoxy/ZnO-NiO Nanocomposite Coatings on Steel

ZnO-NiO nanocomposite with epoxy coating on mild steel has been fabricated by the sol–gel assisted method. The synthesized sample was used to study corrosion protection. The analysis was performed by electrochemical impedance spectroscopy in 3.5% NaCl solution. The structural and morphological characterization of the metal oxide nanocomposite was carried out using XRD and SEM with Energy Dispersive Absorption X-ray (EDAX) analysis. XRD reveals the ZnO-NiO (hexagonal and cubic) structure with an average ZnO-NiO crystallite size of 26 nm. SEM/EDAX analysis of the ZnO-NiO nanocomposite confirms that the chemical composition of the samples consists of: Zn (8.96 ± 0.11 wt.%), Ni (10.53 ± 0.19 wt.%) and O (80.51 ± 3.12 wt.%). Electrochemical Impedance Spectroscopy (EIS) authenticated that the corrosion resistance has improved for the nanocomposites of ZnO-NiO coated along with epoxy on steel in comparison to that of the pure epoxy-coated steel.

Chacón-Nava J, Almeraya-Calderón F. Alternative to Nitric Acid Passivation of 15-5 and 17-4PH Stainless Steel Using Electrochemical Techniques

Increasingly stringent environmental regulations in different sectors of industry, especially the aeronautical sector, suggest the need for more investigations regarding the effect of environmentally friendly corrosion protective processes. Passivation is a finishing process that makes stainless steels more rust resistant, removing free iron from the steel surface resulting from machining operations. This results in the formation of a protective oxide layer that is less likely to react with the environment and cause corrosion. The most commonly used passivating agent is nitric acid. However, it is know that high levels of toxicity can be generated by using this agent. In this work, a study has been carried out into the electrochemical behavior of 15-5PH (precipitation hardening) and 17-4PH stainless steels passivated with (a) citric and (b) nitric acid solutions for 60 and 90 min at 49 °C, and subsequently exposed to an environment with chlorides. Two electrochemical techniques were used: electrochemical noise (EN) and potentiodynamic polarization curves (PPC) according to ASTM G199-09 and ASTM G5-13, respectively. The results obtained indicated that, for both types of steel, the passive layer formed in citric acid as passivating solution had very similar characteristics to that formed with nitric acid. Furthermore, after exposure to the chloride-containing solution and according with the localization index (LI) values obtained, the stainless steels passivated in citric acid showed a mixed type of corrosion, whereas the steels passivated in nitric acid showed localized corrosion. Overall, the results of the R n values derived show very low and similar corrosion rates for the stainless steels passivated with both citric and nitric acid solutions.

Study on the corrosion behavior of steel Q315NS heat-affected zone in a HCl solution using electrochemical noise

Uniform corrosion occurred on CGHAZ of Q315NS owing to coarse GB while pitting occurs on BM after metastable pitting.

Electroless Deposition of Ni-Cu-P Coatings Containing Nano-Al2O3Particles and Study of Its Corrosion Protective Behaviour in 0.5 M H2SO4

Ni-Cu-P/nano-Al2O3composite coatings are prepared on mild steel from an alkaline electroless plating bath containing different concentrations of Al2O3nanoparticles. The protective effect of codeposited nanoparticles on the corrosion behaviour of the coatings is studied in 0.5 M H2SO4solution. The electrochemical methods, that is, electrochemical noise (ECN), electrochemical impedance spectroscopy (EIS), and polarization measurements, are used to characterize the corrosion properties of the coatings. The results show that the inclusion of nanosized particles leads to significant improvement of corrosion resistance of the coatings. The highest corrosion resistance is obtained at 20 ppm of nanoparticles concentration in the plating bath. The ECN measurements results are in good agreement with results obtained from two other electrochemical methods after trend removal. The SEM images prove that nano-Al2O3particles were embedded in the Ni-Cu-P matrix and are dispersed uniformly on the coating surface.