Synthesis and application of a triazine derivative containing boron as flame retardant in epoxy resins

On a Biobased Epoxy Vitrimer from a Cardanol Derivative Prepared by a Simple Thiol-Epoxy "Click" Reaction

The development of this work lies in the relevant interest in epoxy resins, which, despite their wide use, do not meet the requirements for sustainable materials. Therefore, the proposed approach considers the need to develop environmentally friendly systems, in terms of both the starting material and the synthetic method applied as well as in terms of end-of-life. The above issues were taken into account by (i) using a monomer from renewable sources, (ii) promoting the formation of dynamic covalent bonds, allowing for material reprocessing, and (iii) evaluating the degradability of the material. Indeed, an epoxy derived from cardanol was used, which, for the first time, was applied in the development of a vitrimer system. The exploitation of a diboronic ester dithiol ([2,2'-(1,4-phenylene)-bis[4-mercaptan-1,3,2-dioxaborolane], DBEDT) as a cross-linker allowed the cross-linking reaction to be carried out without the use of solvents and catalysts through a thiol-epoxy "click" mechanism. The dynamicity of the network was demonstrated by gel fraction experiments and rheological and DMA measurements. In particular, the formation of a vitrimer was highlighted, characterized by low relaxation times (around 4 s at 70 °C) and an activation energy of ca. 48 kJ/mol. Moreover, the developed material, which is easily biodegradable in seawater, was found to show promising flame reaction behavior. Preliminary experiments demonstrated that, unlike an epoxy resin prepared from the same monomer and using a classical cross-linker, our boron-containing material exhibited no dripping under combustion conditions, a phenomenon that will allow this novel biobased system to be widely used.

Diblock Copolymers Containing Titanium-Hybridized Polyhedral Oligomeric Silsesquioxane Used as a Macromolecular Flame Retardant for Epoxy Resin

In this paper, the 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)-containing diblock copolymer poly[(p-hydroxybenzaldehyde methacrylate)_m-b-(2-((6-oxidodibenzo[c,e][1,2]oxaphosphinin-6-yl)oxy)ethyl methacrylate)_n] (abbrev. poly(HAMA_m-b-HEPOMA_n)) was synthesized by reversible addition fragmentation chain transfer (RAFT) polymerization. When it was continued to react with titanium-hybridized aminopropyl-polyhedral oligomeric silsesquioxane (Ti-POSS) through a Schiff-base reaction, new grafted copolymers poly[(Ti-POSS-HAMA)_m-b-HEPOMA_n] (abbrev. PolyTi) were obtained. Then, they were used as macromolecular flame retardant to modify epoxy resin materials. The thermal, flame retardant and mechanical properties of the prepared EP/PolyTi composites were tested by TGA, DSC, LOI, UL-94, SEM, Raman, DMA, etc. The migration of phosphorus moiety from epoxy resin composites was analyzed by immersing the composites into ethanol/H₂O solution and recording the extraction solution by UV-Vis spectroscopy. The results showed that the added PolyTi enhanced the glass transition temperature, the carbon residue, the graphitization of char, LOI, and mechanical properties of the EP/PolyTi composites when compared to pure cured EP. Furthermore, the phosphorus moieties were more likely to migrate from EP/DOPO composites than that from EP/PolyTi composites. Obviously, compared with small molecular flame retardant modified EP, the macromolecular flame retardant modified EP/PolyTi composites exhibited better thermal stability, flame retardancy, and resistance to migration.

Flame Retardant Epoxy Composites on the Road of Innovation: An Analysis with Flame Retardancy Index for Future Development

Nowadays, epoxy composites are elements of engineering materials and systems. Although they are known as versatile materials, epoxy resins suffer from high flammability. In this sense, flame retardancy analysis has been recognized as an undeniable requirement for developing future generations of epoxy-based systems. A considerable proportion of the literature on epoxy composites has been devoted to the use of phosphorus-based additives. Nevertheless, innovative flame retardants have coincidentally been under investigation to meet market requirements. This review paper attempts to give an overview of the research on flame retardant epoxy composites by classification of literature in terms of phosphorus (P), non-phosphorus (NP), and combinations of P/NP additives. A comprehensive set of data on cone calorimetry measurements applied on P-, NP-, and P/NP-incorporated epoxy systems was collected and treated. The performance of epoxy composites was qualitatively discussed as Poor, Good, and Excellent cases identified and distinguished by the use of the universal Flame Retardancy Index (FRI). Moreover, evaluations were rechecked by considering the UL-94 test data in four groups as V0, V1, V2, and nonrated (NR). The dimensionless FRI allowed for comparison between flame retardancy performances of epoxy composites. The results of this survey can pave the way for future innovations in developing flame-retardant additives for epoxy.

Synergistic Flame Retardant Effect of an Intumescent Flame Retardant Containing Boron and Magnesium Hydroxide

In this study, to develop an organic/inorganic synergistic flame retardant and to reduce the dosage and cost of flame retardants, organic/inorganic synergistic flame retardants, hexakis(4-boronic acid-phenoxy)-cyclophosphazene (CP-6B), and magnesium hydroxide (MH) were chosen. The flame retardant properties of CP-6B/MH in epoxy resin (EP) were discussed. EP/CP-6B/MH had better flame retardancy and heat resistance compared with EP/CP-6B and EP/MH. A limiting oxygen index of EP/3.0%CP-6B/0.5%MH of 31.9% was achieved, and vertical burning V-0 rating was achieved. Compared with EP, the cone calorimeter dates of EP/CP-6B/MH decreased. CP-6B/MH inhibited combustion and did little to damage mechanical properties. Besides, the flame retardant mechanism was studied by scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and pyrolysis-gas chromatography-mass spectrometry. CP-6B/MH exerted good synergistic effects.