Co-digestion of the mechanically recovered organic fraction of municipal solid waste with slaughterhouse wastes

Sustainable valorization of slaughterhouse waste through anaerobic digestion: A circular economy perspective

Slaughterhouse waste (SHW) poses significant environmental challenges due to its complex composition. In response, a novel review exploration of anaerobic digestion (AD) as a means of valorising SHW within the context of the circular economy (CE) is presented. The physicochemical properties of individual SHW, representing key parameters for the correct management of the AD process, are scrutinized. These parameters are further connected with identifying suitable pretreatment methods to enhance biogas production. Subsequently, the review examines the diverse technologies employed in the AD of SHW, considering the complexities of mono- or co-digestion. Various AD systems are evaluated for their effectiveness in harnessing the substantial biogas production potential from SHW, encompassing key parameters, reactor configurations, and operational conditions that influence the AD process. Moreover, the review interestingly extends its scope to the recovery and management of digestate, the by-product of AD. Along with the digestate composition, strategies for various utilization of this by-product are discussed. This investigation thus underscores, within the principles of the CE, the dual sustainable benefits of SHW processing via AD in biogas production and utilization of the resultant nutrient-rich digestate in various sectors.

A critical review on slaughterhouse waste management and framing sustainable practices in managing slaughterhouse waste in India

Global meat consumption is on a rise with around 253 million metric tons of meat produced globally in the year 2020. Because of the rise in population and change in food preferences, meat consumption trend is likely to continue. Meat production by animal slaughtering increases the slaughterhouse wastes in the form of both solid and liquid wastes. Although various technologies for slaughterhouse waste management are available in developed countries, the effective utilization of slaughterhouse waste management is still missing in developing countries like India. India plays an active role in the meat export business globally and stood 2nd in the world with a total export valuation of 2.89 billion US $ in the year 2020. In this context, this study presents a critical overview of the current technological advancements in the global slaughterhouse waste management including utilization of by-products and further, the prevailing slaughterhouse waste management of India is discussed. Finally, a sustainable slaughterhouse waste management strategy emphasizing circular economy and regulations improvements have been suggested for India to compete in this sector at global scale.

Simultaneous Synergy in CH4 Yield and Kinetics: Criteria for Selecting the Best Mixtures during Co-Digestion of Wastewater and Manure from a Bovine Slaughterhouse

Usually, slaughterhouse wastewater has been considered as a single substrate whose anaerobic digestion can lead to inhibition problems and low biodegradability. However, the bovine slaughter process generates different wastewater streams with particular physicochemical characteristics: slaughter wastewater (SWW), offal wastewater (OWW) and paunch wastewater (PWW). Therefore, this research aims to assess the anaerobic co-digestion (AcoD) of SWW, OWW, PWW and bovine manure (BM) through biochemical methane potential tests in order to reduce inhibition risk and increase biodegradability. A model-based methodology was developed to assess the synergistic effects considering CH4 yield and kinetics simultaneously. The AcoD of PWW and BM with OWW and SWW enhanced the extent of degradation (0.64–0.77) above both PWW (0.34) and BM (0.46) mono-digestion. SWW Mono-digestion showed inhibition risk by NH3, which was reduced by AcoD with PWW and OWW. The combination of low CH4 potential streams (PWW and BM) with high potential streams (OWW and SWW) presented stronger synergistic effects than BM-PWW and SWW-OWW mixtures. Likewise, the multicomponent mixtures performed overall better than binary mixtures. Furthermore, the methodology developed allowed to select the best mixtures, which also demonstrated energy and economic advantages compared to mono-digestions.

A kinetic study on carboxylic acids production using bovine slaughterhouse wastewater: a promising substrate for resource recovery in biotechnological processes

Carboxylic acids (CA) are considered high added-value compounds, and their production from wastes has gained economic and environmental notoriety. However, the CA production and kinetic modeling using some agro-industrial wastewaters, such as bovine slaughterhouse wastewater (SHW), are not well reported in the literature. Therefore, the objective of this work was to evaluate the CA production potential using SHW as a substrate under acidogenic conditions and to apply mathematical models to estimate the kinetic parameters of particulate organic matter hydrolysis, soluble organic matter consumption, and CA production. Tests were carried out in quadruplicate batch reactors with a 250-mL reaction volume, with brewery sludge as inoculum and using chloroform (0.05%, v/v) for methanogenesis inhibition. The obtained yield was 0.55 g acids gCOD_A^-1, corresponding to 0.76 gCOD gCOD_A^-1. The production of caproic acid without the addition of electron donors was achieved. Mathematical models that describe exponential growth, such as the first-order exponential model, cone model, and Fitzhugh model, were the most suitable to describe the production kinetics of CA. Finally, SHW seems to be a promising substrate to be investigated in the carboxylic platform.

Effect of carbon-rich-waste addition as co-substrate on the performance and stability of anaerobic digestion of abattoir wastewater without agitation

Multiple wastes’ co-digestion is one of the alternatives for improved anaerobic digestion (AD) process of industrial and municipal wastes. The present work investigated the influence of fruit–vegetable solid waste (FVW) addition as a co-substrate on the performance of AD of abattoir wastewater (AWW). The co-digestion was done at a lab-scale-based experiment under mesophilic condition using a two-phase anaerobic sequencing batch reactor without agitation. It was tested at different mixing ratios (100%AWW; 75%AWW:25%FVW; 50%AWW:50%FVW; 25%AWW:75%FVW; 100%FVW) with the intention of looking for the best mixing ratio with the best performance. It was fed on a semi-continuous basis and operated for 18 days (d) total retention time (HRT): 3 days for the acidogenesis reactor and 15 days for methanogenesis reactor. The addition of FVW enhanced biogas yield and VS removal by 70.26% and 57.11%, respectively, at optimum mixing ratio. Moreover, to some extent improvement of AD process stability verified by the decreased TVFA:TAlk ratio and free ammonia nitrogen was observed upon progressive addition of FVW. Finally, this co-digestion process should further be studied for its performance at different HRTs with agitation.

A Tough and Mildew-Proof Soybean-Based Adhesive Inspired by Mussel and Algae

Despite the recent advances in protein-based adhesives, achieving strong adhesion and mold resistance in wet environment is challenging. Herein, a facile fabrication technology of preparing tough bio-adhesive by incorporating soybean meal and blood meal is presented. Inspired by the marine mussel byssi and brown algae, metal coordination was introduced into a loosely bound protein system to construct multiple chemical cross-linking networks. Mixed alkali-modified blood meal (mBM) was mixed with soybean meal, then 1,6-hexane dioldiglycidyl ether (HDE) and zinc ion were introduced to fabricate soybean meal and blood meal-based adhesives. The attained adhesives exhibited good thermal stability, water resistance (the wet shear strength is 1.1 MPa), and mold resistance, with appropriate solid content (34.3%) and relatively low moisture uptake (11.9%). These outstanding performances would be attributed to the reaction of 1,6-hexane dioldiglycidyl ether with protein to form a preliminary cross-linking network; subsequently, the coordination of zinc ions with amino or carboxyl strengthened and toughened the adhesive. Finally, the calcium ions gelled the adhesives, providing cohesion force and making the network structure more compact. This study realized the value-added utilization of protein co-products and developed a new eco-friendly bio-based adhesive.

Acclimation of acid-tolerant methanogenic propionate-utilizing culture and microbial community dissecting

The acid-tolerant methanogenic propionate degradation culture was acclimated in a propionate-fed semi-continuous bioreactor by daily adjusting the digestate pH. The performance of propionate fermentation, the respond of microbial community structure to the acidic environment, and the microbial network for propionate degradation in the acid-tolerant culture was investigated. The results demonstrated that after long term of acclimation to low pH, the digester could produce methane from propionate at pH 4.8-5.5 with 0.3-0.4 L g^-1 propionic acid (HPr) d^-1 of the volatile solids (VS) methane production. The predominant methanogens shifted from acetoclastic methanogens (∼87%) to hydrogenotrophic methanogens (∼67%) in the bioreactor with the dropping pH, indicating that hydrogenotrophic methanogens were more acid-tolerant than acetoclastic methanogens. Smithella (∼11%), Syntrophobacter (∼7%) and Pelotomaculum (∼3%) were the main propionate oxidizers in the acid-tolerant propionate-utilizing culture. Methanothrix dominant acetoclastic methanogens, while Methanolinea and Methanospirillum were the major H₂ scavengers to support Syntrophobacter and Pelotomaculum syntrophic propionate degradation.

Semi-continuous anaerobic digestion of extruded OFMSW: Process performance and energetics evaluation

Recently, extrusion press treatment shows some promising advantages for effectively separating of organic fraction of municipal solid waste (OFMSW) from the mixed MSW, which is critical for their following high-efficiency treatment. In this study, an extruded OFMSW obtained from a demonstrated MSW treatment plant was characterized, and submitted to a series of semi-continuous anaerobic experiments to examine its biodegradability and process stability. The results indicated that the extruded OFMSW was a desirable substrate with a high biochemical methane potential (BMP), balanced nutrients and reliable stability. For increasing organic loading rates (OLRs), feeding higher volatile solid (VS) contents in feedstock was much better than shortening the hydraulic retention times (HRTs), while excessively high contents caused a low biodegradability due to the mass transfer limitation. For energetics evaluation, a high electricity output of 129.19-156.37kWh/ton raw MSW was obtained, which was further improved by co-digestion with food waste.

Vertical distribution of microbial community and metabolic pathway in a methanogenic propionate degradation bioreactor

The methanogenic propionate degradation consortia were enriched in a propionate-fed semi-continuous bioreactor. The microbial community shift with depth, the microbial network and its correlation with metabolic pathway were also investigated. The results demonstrated that the maximum organic loading rate (OLR) of the reactor was 2.5g propionic acid (HPr) L^-1d^-1 with approximately 1.20LL^-1d^-1 of volumetric methane production (VMP). The organisms in the enrichment were spanning 36 bacterial phyla and 7 archaeal orders. Syntrophobacter, the main Hpr oxidizer in the digester, dominated bacteria with relative abundance changing from 63% to 37% with depth. The predominant methanogens shift from hydrogenotrophic Methanoculleus (∼60%) at the upper liquid layer to acetoclastic Methanothrix (∼51%) at the lower sediment layer in the bioreactor. These methanogens syntrophically support Syntrophobacter by degrading HPr catabolism by-products (H₂ and acetate). Other bacteria could scavenge anabolic products (carbohydrate and protein) presumably derived from detrital biomass produced by the HPr-degrading community.

Enhancing anaerobic digestion of poultry blood using activated carbon

The potential of using anaerobic digestion for the treatment of poultry blood has been evaluated in batch assays at the laboratory scale and in a mesophilic semi-continuous reactor. The biodegradability test performed on residual poultry blood was carried out in spite of high inhibitory levels of acid intermediaries. The use of activated carbon as a way to prevent inhibitory conditions demonstrated the feasibility of attaining anaerobic digestion under extreme ammonium and acid conditions. Batch assays with higher carbon content presented higher methane production rates, although the difference in the final cumulative biogas production was not as sharp. The digestion of residual blood was also studied under semi-continuous operation using granular and powdered activated carbon. The average specific methane production was 216 ± 12 mL CH4/g VS. This result was obtained in spite of a strong volatile fatty acid (VFA) accumulation, reaching values around 6 g/L, along with high ammonium concentrations (in the range of 6-8 g/L). The use of powdered activated carbon resulted in a better assimilation of C3-C5 acid forms, indicating that an enhancement in syntrophic metabolism may have taken place. Thermal analysis and scanning electron microscopy (SEM) were applied as analytical tools for measuring the presence of organic material in the final digestate and evidencing modifications on the carbon surface. The addition of activated carbon for the digestion of residual blood highly improved the digestion process. The adsorption capacity of ammonium, the protection this carrier may offer by limiting mass transfer of toxic compounds, and its capacity to act as a conductive material may explain the successful digestion of residual blood as the sole substrate.

Comparison of existing models to simulate anaerobic digestion of lipid-rich waste

Models for anaerobic digestion of lipid-rich waste taking inhibition into account were reviewed and, if necessary, adjusted to the ADM1 model framework in order to compare them. Experimental data from anaerobic digestion of slaughterhouse waste at an organic loading rate (OLR) ranging from 0.3 to 1.9kgVSm^-3d^-1 were used to compare and evaluate models. Experimental data obtained at low OLRs were accurately modeled whatever the model thereby validating the stoichiometric parameters used and influent fractionation. However, at higher OLRs, although inhibition parameters were optimized to reduce differences between experimental and simulated data, no model was able to accurately simulate accumulation of substrates and intermediates, mainly due to the wrong simulation of pH. A simulation using pH based on experimental data showed that acetogenesis and methanogenesis were the most sensitive steps to LCFA inhibition and enabled identification of the inhibition parameters of both steps.

Recovery of energy and nutrient resources from cattle paunch waste using temperature phased anaerobic digestion

Cattle paunch is comprised of partially digested cattle feed, containing mainly grass and grain and is a major waste produced at cattle slaughterhouses contributing 20-30% of organic matter and 40-50% of P waste produced on-site. In this work, Temperature Phased Anaerobic Digestion (TPAD) and struvite crystallization processes were developed at pilot-scale to recover methane energy and nutrients from paunch solid waste. The TPAD plant achieved a maximum sustainable organic loading rate of 1-1.5kgCODm(-3)day(-1) using a feed solids concentration of approximately 3%; this loading rate was limited by plant engineering and not the biology of the process. Organic solids destruction (60%) and methane production (230LCH4kg(-1) VSfed) achieved in the plant were similar to levels predicted from laboratory biochemical methane potential (BMP) testing. Model based analysis identified no significant difference in batch laboratory parameters vs pilot-scale continuous parameters, and no change in speed or extent of degradation. However the TPAD process did result in a degree of process intensification with a high level of solids destruction at an average treatment time of 21days. Results from the pilot plant show that an integrated process enabled resource recovery at 7.8GJ/dry tonne paunch, 1.8kgP/dry tonne paunch and 1.0kgN/dry tonne paunch.

Co-digestion of pig slaughterhouse waste with sewage sludge

Slaughterhouse wastes (SHW) are potentially very attractive substrates for biogas production. However, mono-digestion of these wastes creates great technological problems associated with the inhibitory effects of ammonia and fatty acids on methanogens as well as with the foaming in the digesters. In the following study, the co-digestion of slaughterhouse wastes with sewage sludge (SS) was undertaken. Batch and semi-continuous experiments were performed at 35°C with municipal sewage sludge and pig SHW composed of meat tissue, intestines, bristles and post-flotation sludge. In batch assays, meat tissue and intestinal wastes gave the highest methane productions of 976 and 826 dm(3)/kg VS, respectively, whereas the methane yield from the sludge was only 370 dm(3)/kg VS. The co-digestion of sewage sludge with 50% SHW (weight basis) provided the methane yield exceeding 600 dm(3)/kg VS, which was more than twice as high as the methane production from sewage sludge alone. However, when the loading rate exceeded 4 kg VS/m(3) d, a slight inhibition of methanogenesis was observed, without affecting the digester stability. The experiments showed that the co-digestion of sewage sludge with large amount of slaughterhouse wastes is feasible, and the enhanced methane production does not affect the digester stability.

Performance of a novel two-phase continuously fed leach bed reactor for demand-based biogas production from maize silage

This study investigated the potential of producing biogas on demand from maize silage using a novel two-phase continuously fed leach bed reactor (LBR) which is connected to an anaerobic filter (AF). Six different feeding patterns, each for 1week, were studied at a weekly average of a volatile solids (VS) loading rate of 4.5 g L(-1) d(-1) and a temperature of 38°C. Methane production from the LBR and AF responded directly proportional to the VS load from the different daily feeding and resulted in an increase up to 50-60% per day, compared to constant feeding each day. The feeding patterns had no impact on VS methane yield which corresponded on average to 330 L kg(-1). In spite of some daily shock loadings, carried out during the different feeding patterns study, the reactor performance was not affected. A robust and reliable biogas production from stalky biomass was demonstrated.

Efficient anaerobic mono-digestion of N-rich slaughterhouse waste: influence of ammonia, temperature and trace elements

Three mono-digestion experiments treating slaughterhouse waste with high TKN concentration (∼11g/kg) were applied in lab-scale at mesophilic and psychrophilic conditions to study the impact of high ammonia concentrations and additives. Precipitation of sulphur by addition of ferrous chloride did not influence process behaviour, whereas supplementation of trace elements significantly improved process stability by reducing volatile fatty acid concentration towards zero. The limit of NH4-N concentration causing a rise of VFAs to 19,000mg/l and reduction of methane by 25% was found between 7.7 and 9.1g/kg which correspond to NH3 concentrations of 830-1060mg/l. Psychrophilic operation (25°C) lowered inhibitory NH3 concentration to 140mg/l, but process performance was stable only at low OLR of 0.4kgVS/m(3)d. Robust performance at highest possible NH4-N concentration (7.7g/kg), low VFA accumulation and satisfying methane yield of about 280Nm(3)/t COD was observed at OLR of 2.5kgVS/m(3)d at 37°C.

Identification of synergistic impacts during anaerobic co-digestion of organic wastes

Anaerobic co-digestion has been widely investigated, but there is limited analysis of interaction between substrates. The objective of this work was to assess the role of carbohydrates, protein and lipids in co-digestion behaviour separately, and together. Two sets of batch tests were done, each set consisting of the mono-digestion of three substrates, and the co-digestion of seven mixtures. The first was done with pure substrates--cellulose, casein and olive oil--while in the second slaughterhouse waste--paunch, blood and fat--were used as carbohydrate, protein and lipid sources, respectively. Synergistic effects were mainly improvement of process kinetics without a significant change in biodegradability. Kinetics improvement was linked to the mitigation of inhibitory compounds, particularly fats dilution. The exception was co-digestion of paunch with lipids, which resulted in an improved final yield with model based analysis indicating the presence of paunch improved degradability of the fatty feed.

Feasibility of anaerobic co-digestion of poultry blood with maize residues

The potential of anaerobic digestion for the treatment of poultry blood was evaluated in batch assays at laboratory scale and in a mesophilic semi-continuously fed digester. The biodegradability test performed on poultry blood waste showed a strong inhibition. Maize residues were used as co-substrate to overcome inhibition thanks to nitrogen dilution. Under batch operation, increasing the maize concentration from 15% to 70% (volatile solids (VS) basis) provided an increase of biogas from 130±31 to 188±21 L CH4/kg VS. In the semi-continuous mesophilic anaerobic digester, the biogas yield was 165±17 L CH4/kg VS fed, as a result of strong volatile fatty acid (VFA) accumulation. Although physical modifications of maize particles were observed by Scanning Electron Microscopy (SEM), an incomplete degradation was confirmed from analysis of digestates. Furthermore, Fourier Transform Infrared (FTIR) spectroscopy analysis demonstrated that along with VFA build-up, an accumulation of non-degraded materials took place.