Development of advanced biorefinery concepts using magnetically responsive materials

A critical review on biomass-based sustainable biorefineries using nanobiocatalysts: Opportunities, challenges, and future perspectives

Biocatalysts, including live microbial cells/enzymes, have been considered a predominant and advantageous tool for effectively transforming biomass into biofuels and valued biochemicals. However, high production costs, separation, and reusability limit its practical application. Immobilization of single and multi-enzymes by employing different nano-supports have gained massive attention because of its elevated exterior domain and high enzymatic performance. Application of nanobiocatalyst can overcome the drawbacks mainly, stability and reusability, thus reflecting the importance of biomass-based biorefinery to make it profitable and sustainable. This review provides an in-depth, comprehensive analysis of nanobiocatalysts systems concerning nano supports and biocatalytic performance characteristics. Furthermore, the effects of nanobiocatalyst on waste biomass to biofuel and valued bioproducts in the biorefinery approach and their critical assessment are discussed. Lastly, this review elaborates commercialization and market outlooks of the bioconversion process using nanobiocatalyst, followed by different strategies to overcome the limitations and future research directions on nanobiocatalytic-based industrial bioprocesses.

Biological synthesis of iron nanoparticles using hydrolysates from a waste-based biorefinery

The purpose of this work was to produce iron nanoparticles (Fe-NP) by microbial pathway from anaerobic bacteria grown in anaerobic fluidized bed reactors (AnFBRs) that constitute a new stage of a waste-based biorefinery. Bioparticles from biological fluidized bed reactors from a biorefinery of organic fraction of municipal solid wastes (that produces hydrolysates rich in reducing sugars) were nanodecorated (embedded nanobioparticle or nanodecorated bioparticle, ENBP) by biological reduction of iron salts. Factors "origin of bioparticles" (either from hydrogenogenic or methanogenic fluidized bed reactor) and "type of iron precursor salt" (iron chloride or iron citrate) were explored. SEM and high-resolution transmission electron microscopy (HRTEM) showed amorphous distribution of nanoparticles (NP) on the bioparticles surface, although small structures that are nanoparticle-like could be seen in the SEM micrographs. Some agglomeration of NPs was confirmed by DLS. Average NP size was lower in general for NP in ENBP-M than ENBP-H according to HRTEM. The factors did not have a significant influence on the specific surface area of NPs, which was high and in the range 490 to 650 m² g^-1. Analysis by EDS displayed consistent iron concentration 60-65% iron in nanoparticles present in ENBP-M (bioparticles previously grown in methanogenic bioreactor), whereas the iron concentration in NPs present in ENBP-H (bioparticles previously grown in hydrogenogenic bioreactor) was more variable in a range from 8.5 to 62%, depending on the iron salt. X-ray diffraction patterns showed the typical peaks for magnetite at 35° (3 1 1), 43° (4 0 0), and 62° (4 0 0); moreover, siderite diffraction pattern was found at 26° (0 1 2), 38° (1 1 0), and 42° (1 1 3). Results of infrared analysis of ENBP in our work were congruent with presence of magnetite and occasionally siderite determined by XRD analysis as well as presence of both Fe⁺² and F⁺³ (and selected satellite signal peaks) observed by XPS. Our results on the ENBPs hold promise for water treatment, since iron NPs are commonly used in wastewater technologies that treat a wide variety of pollutants. Finally, the biological production of ENBP coupled to a biorefinery could become an environmentally friendly platform for nanomaterial biosynthesis as well as an additional source of revenues for a waste-based biorefinery.

Enhanced phosphate sequestration by Fe(iii) modified biochar derived from coconut shell

In this work, a novel Fe-modified coconut shell biochar (Fe-CSB) was synthesized and utilized to remove phosphate from aqueous solution. Characterization results confirmed that the iron in the Fe(iii)-impregnated CSB existed mainly in the amorphous phase, as ferrihydrite and amorphous hydroxide, which substantially enhanced the phosphate adsorption. Batch experiments indicated that phosphate adsorption on the Fe-CSB was highly dependent on the pH, the humic acid, and temperature, while it was less affected by the nitrate. Phosphate adsorption by the CSB and Fe-CSB could be well described by the pseudo n-th order and Langmuir–Freundlich models. The fitting of the experimental data with the intra-particle diffusion model revealed that surface adsorption and inner-sphere diffusion were involved in the phosphate adsorption process, and that the latter was the rate-controlling step. Batch adsorption experiments and post-adsorption characterization results revealed that the phosphate adsorption by Fe-CSB was primarily governed by four mechanisms: ligand exchange, electrostatic attraction, chemical precipitation, and inner-sphere complexation. This work demonstrated that the modified Fe-CSB is an environmentally friendly and cost-effective bioretention medium and could open up new pathways for the removal of phosphorus from stormwater, as well as solve the problem of waste biomass pollution.

In this work, a novel Fe-modified coconut shell biochar (Fe-CSB) was synthesized and utilized to remove phosphate from aqueous solution.

Magnetization of active inclusion bodies: comparison with centrifugation in repetitive biotransformations

Background

Physiological aggregation of a recombinant enzyme into enzymatically active inclusion bodies could be an excellent strategy to obtain immobilized enzymes for industrial biotransformation processes. However, it is not convenient to recycle “gelatinous masses” of protein inclusion bodies from one reaction cycle to another, as high centrifugation forces are needed in large volumes. The magnetization of inclusion bodies is a smart solution for large-scale applications, enabling an easier separation process using a magnetic field.

Results

Magnetically modified inclusion bodies of UDP–glucose pyrophosphorylase were recycled 50 times, in comparison, inclusion bodies of the same enzyme were inactivated during ten reaction cycles if they were recycled by centrifugation. Inclusion bodies of sialic acid aldolase also showed good performance and operational stability after the magnetization procedure.

Conclusions

It is demonstrated here that inclusion bodies can be easily magnetically modified by magnetic iron oxide particles prepared by microwave-assisted synthesis from ferrous sulphate. The magnetic particles stabilize the repetitive use of the inclusion bodies .

Electronic supplementary material

The online version of this article (10.1186/s12934-018-0987-7) contains supplementary material, which is available to authorized users.

Magnetically Modified Agricultural and Food Waste: Preparation and Application

The annual food and agricultural waste production reaches enormous numbers. Therefore, an increasing need to valorize produced wastes arises. Waste materials originating from the food and agricultural industry can be considered as functional materials with interesting properties and broad application potential. Moreover, using an appropriate magnetic modification, smart materials exhibiting a rapid response to an external magnetic field can be obtained. Such materials can be easily and selectively separated from desired environments. Magnetically responsive waste derivatives of biological origins have already been prepared and used as efficient biosorbents for the isolation and removal of both biologically active compounds and organic and inorganic pollutants and radionuclides, as biocompatible carriers for the immobilization of diverse types of (bio)molecules, cells, nano- and microparticles, or (bio)catalysts. Potential bactericidal, algicidal, or anti-biofilm properties of magnetic waste composites have also been tested. Furthermore, low cost and availability of waste biomaterials in larger amounts predetermine their utilization in large-scale processes.

Lignocellulose: A sustainable material to produce value-added products with a zero waste approach-A review

A novel facility from the green technologies to integrate biomass-based carbohydrates, lignin, oils and other materials extraction and transformation into a wider spectrum of marketable and value-added products with a zero waste approach is reviewed. With ever-increasing scientific knowledge, worldwide economic and environmental consciousness, demands of legislative authorities and the manufacture, use, and removal of petrochemical-based by-products, from the last decade, there has been increasing research interests in the value or revalue of lignocellulose-based materials. The potential characteristics like natural abundance, renewability, recyclability, and ease of accessibility all around the year, around the globe, all makes residual biomass as an eco-attractive and petro-alternative candidate. In this context, many significant research efforts have been taken into account to change/replace petroleum-based economy into a bio-based economy, with an aim to develop a comprehensively sustainable, socially acceptable, and eco-friendly society. The present review work mainly focuses on various aspects of bio-refinery as a sustainable technology to process lignocellulose 'materials' into value-added products. Innovations in the bio-refinery world are providing, a portfolio of sustainable and eco-efficient products to compete in the market presently dominated by the petroleum-based products, and therefore, it is currently a subject of intensive research.

A sustainable approach to empower the bio-based future: upgrading of biomass via process intensification

An environmentally benign continuous flow intensified process has been developed that enables upgrading of biomass into biofuels, solvents and pharmaceutical feedstocks using a bimetallic AgPd@g-C₃N₄ catalyst.