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Moazami Goodarzi M, Jalalirad R, Doroud D, Hozouri H, Aghasadeghi MR. DOE-based process optimization for development of efficient methods for purification of recombinant hepatitis B surface antigen from Pichia pastoris feedstock using Capto adhere resin. Heliyon 2024; 10:e35124. [PMID: 39161833 PMCID: PMC11332888 DOI: 10.1016/j.heliyon.2024.e35124] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/20/2023] [Revised: 07/22/2024] [Accepted: 07/23/2024] [Indexed: 08/21/2024] Open
Abstract
Background The multimodal chromatography resins, such as Capto adhere, are considered good candidates to be utilized in downstream processing due to their high capacity and selectivity; however, their multimodal interactions lead to an intricacy in the adsorption-desorption patterns and systematic characterization of conditions for process steps is necessary. Methods Capto adhere, a strong ion exchanger with multimodal functionality, was used in this study for the final aim of recombinant hepatitis B surface antigen (rHBsAg) purification from Pichia pastoris (P. pastoris) industrial feedstock. Optimization of various parameters was done using the design of experiments (DOE) approach to determine the best binding and non-binding conditions. Results Maximum rHBsAg binding on Capto adhere occurred in 20 mM sodium acetate, pH 4.5, and a binding capacity of about 0.75 mg/ml was achieved, which was much higher than rHBsAg binding capacity of other resins reported so far. In elution optimization investigations, it was revealed that 1 M arginine (buffered in 50 mM sodium phosphate, pH 6.5) was the most efficient eluting agent. The binding and elution optimal conditions were utilized for further purification of rHBsAg from P. pastoris industrial feedstock in bind-elute mode, and the recovery and purity of the obtained rHBsAg were about 60% and 100%, respectively. Following optimization in the flow-through purification mode, the target protein recovery was significantly increased (up to 97%) and the target protein purity of more than 95% was achievable. SEC-HPLC analysis showed that the obtained retention times for the purified rHBsAg were similar to those reported previously. Conclusions These results suggest that Capto adhere under such optimized conditions can be considered as a good candidate for efficient purification of rHBsAg from P. pastoris industrial feedstock in downstream processing.
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Affiliation(s)
- Maryam Moazami Goodarzi
- Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, 3159915111, Karaj, Iran
| | - Reza Jalalirad
- Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, 3159915111, Karaj, Iran
| | - Delaram Doroud
- Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, 3159915111, Karaj, Iran
| | - Hamidreza Hozouri
- Department of Research and Development, Production and Research Complex, Pasteur Institute of Iran, 3159915111, Karaj, Iran
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Adsorption of catechol on a weak-base anion exchanger prepared by a novel template-induced method: Batch tests. REACT FUNCT POLYM 2022. [DOI: 10.1016/j.reactfunctpolym.2022.105263] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Sánchez-Trasviña C, Flores-Gatica M, Enriquez-Ochoa D, Rito-Palomares M, Mayolo-Deloisa K. Purification of Modified Therapeutic Proteins Available on the Market: An Analysis of Chromatography-Based Strategies. Front Bioeng Biotechnol 2021; 9:717326. [PMID: 34490225 PMCID: PMC8417561 DOI: 10.3389/fbioe.2021.717326] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/30/2021] [Accepted: 08/09/2021] [Indexed: 02/02/2023] Open
Abstract
Proteins, which have inherent biorecognition properties, have long been used as therapeutic agents for the treatment of a wide variety of clinical indications. Protein modification through covalent attachment to different moieties improves the therapeutic's pharmacokinetic properties, affinity, stability, confers protection against proteolytic degradation, and increases circulation half-life. Nowadays, several modified therapeutic proteins, including PEGylated, Fc-fused, lipidated, albumin-fused, and glycosylated proteins have obtained regulatory approval for commercialization. During its manufacturing, the purification steps of the therapeutic agent are decisive to ensure the quality, effectiveness, potency, and safety of the final product. Due to the robustness, selectivity, and high resolution of chromatographic methods, these are recognized as the gold standard in the downstream processing of therapeutic proteins. Moreover, depending on the modification strategy, the protein will suffer different physicochemical changes, which must be considered to define a purification approach. This review aims to deeply analyze the purification methods employed for modified therapeutic proteins that are currently available on the market, to understand why the selected strategies were successful. Emphasis is placed on chromatographic methods since they govern the purification processes within the pharmaceutical industry. Furthermore, to discuss how the modification type strongly influences the purification strategy, the purification processes of three different modified versions of coagulation factor IX are contrasted.
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Affiliation(s)
- Calef Sánchez-Trasviña
- Tecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Centro de Biotecnología-FEMSA, Monterrey, Mexico
| | - Miguel Flores-Gatica
- Tecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Centro de Biotecnología-FEMSA, Monterrey, Mexico
| | - Daniela Enriquez-Ochoa
- Tecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Centro de Biotecnología-FEMSA, Monterrey, Mexico
| | - Marco Rito-Palomares
- Tecnologico de Monterrey, Escuela de Medicina y Ciencias de la Salud, Monterrey, Mexico
| | - Karla Mayolo-Deloisa
- Tecnologico de Monterrey, Escuela de Ingeniería y Ciencias, Centro de Biotecnología-FEMSA, Monterrey, Mexico
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Abstract
Mixed-mode chromatography (MMC), which combines features of ion exchange chromatography (IEC) and hydrophobic interaction chromatography (HIC), is an interesting method for protein separation and purification. The design of MMC processes is challenging as adsorption equilibria are influenced by many parameters, including ionic strength and the presence of different salts in solution. Systematic studies on the influence of those parameters in MMC are rare. Therefore, in the present work, the influence of four salts, namely, sodium chloride, sodium sulfate, ammonium chloride, and ammonium sulfate, on the adsorption of lysozyme on the mixed-mode resin Toyopearl MX-Trp-650M at pH 7.0 and 25°C was studied systematically in equilibrium adsorption experiments for ionic strengths between 0 mM and 3000 mM. For all salts, a noticeable adsorption strength was observed over the entire range of studied ionic strengths. An exponential decay of the loading of the resin with increasing ionic strength was found until approx. 1000 mM. For higher ionic strengths, the loading was found to be practically independent of the ionic strength. At constant ionic strength, the highest lysozyme loadings were observed for ammonium sulfate, the lowest for sodium chloride. A mathematical model was developed that correctly describes the influence of the ionic strength as well as the influence of the studied salts. The model is the first that enables the prediction of adsorption isotherms of proteins on mixed-mode resins in a wide range of technically interesting conditions, accounting for the influence of the ionic strength and four salts of practical relevance.
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Dai K, Peng X, Zhuang W, Yang P, Jiao P, Wu J, Ying H. Mass transfer process and separation mechanism of four 5'-ribonucleotides on a strong acid cation exchange resin. J Chromatogr A 2020; 1634:461681. [PMID: 33212368 DOI: 10.1016/j.chroma.2020.461681] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2020] [Revised: 10/13/2020] [Accepted: 10/30/2020] [Indexed: 10/23/2022]
Abstract
5'-ribonucleotides including adenosine 5'-monophosphate (AMP), cytidine 5'-monophsphate (CMP), guanosine 5'-monophosphate (GMP) and uridine 5'-monophosphate (UMP) have been widely used in the food and pharmaceutical industries. This work focused on the assessment of mass transfer process and separation mechanism of four 5'-ribonucleotides and counter-ion Na+ on the strong cation exchange resin NH-1. The intraparticle diffusion was determined as the rate-limiting step for the mass transfer of AMP, CMP, GMP, and Na+ on the resin NH-1 through the Boyd model. Meanwhile, a homogeneous surface diffusion model (HSDM) combing ion exchange and physical adsorption was proposed and tested against adsorption kinetic data in the batch adsorption systems. The fixed-bed film-surface diffusion model based on the HSDM was then developed and successfully predicted the concentration profiles of 5'-ribonucleotides and the change of pH at the outlet of the fixed-bed in the dynamic adsorption and separation process. Finally, the separation mechanism of 5'-ribonucleotides was presented combining model prediction and experimental results. The separation of UMP, GMP and CMP were mainly based on their differences in isoelectric points, while that of AMP and CMP were lied with the discrepancy of their physical adsorption binding capacity with the resin NH-1.
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Affiliation(s)
- Kun Dai
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, National Engineering Technique Research Center for Biotechnology and Jiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing, China
| | - Xiaoqiang Peng
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, National Engineering Technique Research Center for Biotechnology and Jiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing, China
| | - Wei Zhuang
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, National Engineering Technique Research Center for Biotechnology and Jiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing, China
| | - Pengpeng Yang
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, National Engineering Technique Research Center for Biotechnology and Jiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing, China
| | - Pengfei Jiao
- School of Life Science and Technology, Nanyang Normal University, Nanyang, China.
| | - Jinglan Wu
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, National Engineering Technique Research Center for Biotechnology and Jiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing, China.
| | - Hanjie Ying
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, National Engineering Technique Research Center for Biotechnology and Jiangsu National Synergetic Innovation Center for Advanced Materials, Nanjing, China; State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing, China.
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Ge C, Cai Q, Zhang Q, Chu W, Yao S, Lin D. Rational design of specific ligands for human serum albumin separation and applications. J Sep Sci 2020; 43:4028-4035. [DOI: 10.1002/jssc.202000409] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
Affiliation(s)
- Cheng‐Tong Ge
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education College of Chemical and Biological Engineering Zhejiang University Hangzhou P. R. China
| | - Qing‐Yun Cai
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education College of Chemical and Biological Engineering Zhejiang University Hangzhou P. R. China
| | - Qi‐Lei Zhang
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education College of Chemical and Biological Engineering Zhejiang University Hangzhou P. R. China
| | - Wen‐Ning Chu
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education College of Chemical and Biological Engineering Zhejiang University Hangzhou P. R. China
| | - Shan‐Jing Yao
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education College of Chemical and Biological Engineering Zhejiang University Hangzhou P. R. China
| | - Dong‐Qiang Lin
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education College of Chemical and Biological Engineering Zhejiang University Hangzhou P. R. China
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Tripathi NK, Shrivastava A. Recent Developments in Bioprocessing of Recombinant Proteins: Expression Hosts and Process Development. Front Bioeng Biotechnol 2019; 7:420. [PMID: 31921823 PMCID: PMC6932962 DOI: 10.3389/fbioe.2019.00420] [Citation(s) in RCA: 242] [Impact Index Per Article: 48.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/07/2019] [Accepted: 11/29/2019] [Indexed: 12/22/2022] Open
Abstract
Infectious diseases, along with cancers, are among the main causes of death among humans worldwide. The production of therapeutic proteins for treating diseases at large scale for millions of individuals is one of the essential needs of mankind. Recent progress in the area of recombinant DNA technologies has paved the way to producing recombinant proteins that can be used as therapeutics, vaccines, and diagnostic reagents. Recombinant proteins for these applications are mainly produced using prokaryotic and eukaryotic expression host systems such as mammalian cells, bacteria, yeast, insect cells, and transgenic plants at laboratory scale as well as in large-scale settings. The development of efficient bioprocessing strategies is crucial for industrial production of recombinant proteins of therapeutic and prophylactic importance. Recently, advances have been made in the various areas of bioprocessing and are being utilized to develop effective processes for producing recombinant proteins. These include the use of high-throughput devices for effective bioprocess optimization and of disposable systems, continuous upstream processing, continuous chromatography, integrated continuous bioprocessing, Quality by Design, and process analytical technologies to achieve quality product with higher yield. This review summarizes recent developments in the bioprocessing of recombinant proteins, including in various expression systems, bioprocess development, and the upstream and downstream processing of recombinant proteins.
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Affiliation(s)
- Nagesh K. Tripathi
- Bioprocess Scale Up Facility, Defence Research and Development Establishment, Gwalior, India
| | - Ambuj Shrivastava
- Division of Virology, Defence Research and Development Establishment, Gwalior, India
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Adsorption-selectivity customization and competitive adsorption of tryptamine-based mixed-mode chromatography. Biochem Eng J 2019. [DOI: 10.1016/j.bej.2019.107267] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Pinto IF, Soares RRG, Aires‐Barros MR, Chu V, Conde JP, Azevedo AM. Optimizing the Performance of Chromatographic Separations Using Microfluidics: Multiplexed and Quantitative Screening of Ligands and Target Molecules. Biotechnol J 2019; 14:e1800593. [DOI: 10.1002/biot.201800593] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/13/2019] [Revised: 05/20/2019] [Indexed: 02/06/2023]
Affiliation(s)
- Inês F. Pinto
- INESC Microsistemas e NanotecnologiasIN ‐ Institute of Nanoscience and Nanotechnology Rua Alves Redol 9 1000‐029 Lisbon Portugal
- IBB ‐ Institute for Bioengineering and Biosciences Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
| | - Ruben R. G. Soares
- INESC Microsistemas e NanotecnologiasIN ‐ Institute of Nanoscience and Nanotechnology Rua Alves Redol 9 1000‐029 Lisbon Portugal
- IBB ‐ Institute for Bioengineering and Biosciences Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
| | - Maria R. Aires‐Barros
- IBB ‐ Institute for Bioengineering and Biosciences Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
- Department of Bioengineering Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
| | - Virginia Chu
- INESC Microsistemas e NanotecnologiasIN ‐ Institute of Nanoscience and Nanotechnology Rua Alves Redol 9 1000‐029 Lisbon Portugal
| | - João P. Conde
- INESC Microsistemas e NanotecnologiasIN ‐ Institute of Nanoscience and Nanotechnology Rua Alves Redol 9 1000‐029 Lisbon Portugal
- Department of Bioengineering Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
| | - Ana M. Azevedo
- IBB ‐ Institute for Bioengineering and Biosciences Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
- Department of Bioengineering Instituto Superior TécnicoUniversidade de Lisboa Avenida Rovisco Pais 1 1049‐001 Lisbon Portugal
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Chu WN, Wu QC, Zhang QL, Yao SJ, Lin DQ. High-Throughput Process Development for Recombinant Human Serum Albumin Separation from Pichia pastoris Broth with Mixed-Mode Chromatography. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.8b04596] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Wen-Ning Chu
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Qi-Ci Wu
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
- School of Biological Science and Biotechnology, Minnan Normal University, Zhangzhou 363000, China
| | - Qi-Lei Zhang
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Shan-Jing Yao
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
| | - Dong-Qiang Lin
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China
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Recent developments in chromatographic purification of biopharmaceuticals. Biotechnol Lett 2018; 40:895-905. [DOI: 10.1007/s10529-018-2552-1] [Citation(s) in RCA: 46] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/21/2018] [Accepted: 04/03/2018] [Indexed: 02/07/2023]
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