Impact of steam explosion on biogas production from rape straw in relation to changes in chemical composition

Biogas Production from Steam-Exploded Maize Stover: Results from Continuous Anaerobic Tank Bioreactor Tests

Steam explosion pretreatment of lignocellulosic biomass presents a promising technology for agricultural residues before anaerobic degradation. This study aimed to assess biogas production in continuously stirred tank reactors using steam-exploded maize stover mono-digestion. The continuous digestion tests were carried out in four fermenters with a capacity of 150 L under mesophilic and thermophilic conditions. Maize stover was pretreated at 173 °C for 15 min. Four different organic loading rates (OLR) were tested, the biogas and methane production rate was monitored, and parameters such as dry matter (DM), volatile solids (VS), pH, and C:N were analyzed. The results of the tests showed that using steam-exploded maize stover in a continuous system over the range of an OLR from 1.0 to 3.5 kg VS m–3 d–1 is feasible with nitrogen as an additive only. The maximum methane yield, 637 LN m–3 d–1, was measured under thermophilic conditions with an OLR of 3.5 kg VS m–3 d–1. The trend of an increased gas production rate with an increasing OLR was observed over the range of the applied OLRs, although the average gas yield in the thermophilic mode was higher than it was in the mesophilic one.

Effects of granular activated carbon and temperature on the viscosity and methane yield of anaerobically digested of corn straw with different dry matter concentrations

Anaerobic digestion (AD) systems with high substrate concentrations are characterized by high viscosity, which affects material and energy transfer efficiencies, thereby influencing methane production efficiency. In this study, adding granular activated carbon (GAC) and increasing the temperature decreased the viscosity by 4.56-10.19% and 27.13-28.85%, respectively, and improved AD efficiency. Adding GAC and increasing the temperature enhanced the methane yields by 34.37-38.15% and 25.60-28.31%, respectively. Distance-based redundancy analysis showed that the viscosity, temperature, and GAC had the greatest effects on the composition of the microbial community. The dominant bacteria in the medium-temperature AD system at the phylum level belonged to Firmicutes, Bacteroidetes, and Euryarchaeota. In addition to the dominant bacteria in the medium-temperature AD system, the thermophilic phylum Thermotogae was abundant in the high-temperature AD system. Moreover, the relative abundance of Euryarchaeota, which contained most of the methanogens, was higher in the high-temperature AD system than in the medium-temperature AD system.

Effects of amino-modified biofilm carriers on biogas production in the anaerobic digestion of corn straw

This paper studied the property of three different biofilm carriers added into the anaerobic digestion systems, a granular activated carbon, a polyacrylonitrile, and a polyacrylonitrile modified with diethylenetriamine (PAN-NH₂). The PAN-NH₂ system kept the maximum biogas and methane production, which were 42.69% and 37.29% higher than the control system, respectively. The value of pH and chemical oxygen demand, the content of total solid and volatile solid, volatile fatty acids concentration, coenzyme F₄₂₀ concentration, and microbial community analysis were investigated during the anaerobic digestion process. The PAN-NH₂ system had the highest removal efficiency of the pollutants and regulated the pH of the system better than other systems. The result of high-throughput sequencing analysis showed that the addition of biofilm carriers and mediation with amino-groups adjusted system pH and improved biogas and CH₄ production by reducing the relative abundance of bacteria in the hydrolysis/acidogenesis stages. Methanosarcina gradually replaced other methanogens during the experimental runs and was the dominant methanogen at the end of the anaerobic digestion process.

Enhancement of biogas production from rape straw using different co-pretreatment techniques and anaerobic co-digestion with cattle manure

The present study investigated the possibility of valorizing rape straw through anaerobic digestion and the possibility of improving biomethane yield by pretreatment with H₂SO₄, combined H₂SO₄ with steam explosion (SE) and SE combined with superfine grinding (SFG). To evaluate the pretreatment method efficiency, several analytical techniques were applied. Additionally, the performance of co-digesting of cattle manure (CM) with pretreated rape straw (PRS) at different ratios was evaluated. The results showed that combined pretreatment could dissolve the lignocellulosic fiber structure, which positively stimulated methane yield. The highest cumulative CH₄ yield (CMY) of 305.7 mLg^-1VS was achieved by combined SE at 180 °C for 5 min with SFG, which was 77.84% higher than the untreated. The CMY was further improved by 11.4-59% higher than the control (CM) using co-digestion. This study confirmed that, under optimal parameters of AD, pretreatment with SEG180 could significantly boost the CMY from co-digestion of CM and PRS.

Bio-pretreatment promote hydrolysis and acidification of oilseed rape straw: Roles of fermentation broth and micro-oxygen

Oilseed rape straw (ORS) is capable of producing renewable energy. However, cellulose, hemicellulose and lignin are intertwined together in ORS, which makes it difficult for anaerobic digestion (AD). Hence, pretreatment is the key factor in reducing the rate-limiting step of AD. This study reports that the pretreatment combined fermentation broth and micro-oxygen could enhance the degradation of ORS. The maximum biodegradation ratios of cellulose, hemicellulose, and lignin (CHL) were 20.6%, 18.1%, and 24.7%, respectively, at 120 mL/gVS/d oxygen load. The maximum volatile fatty acids and soluble chemical oxygen demand of hydrolysis and acidification of the pretreated groups were significantly higher than that of the control groups. Microorganisms in the fermentation broth at micro-aerobic conditions led to the reduction of CHL content, and altered the structure of ORS. The fermentation broth bio-pretreatment could effectively decrease the functional groups related to lignin.

Steam Explosion Conditions Highly Influence the Biogas Yield of Rice Straw

Straws are agricultural residues that can be used to produce biomethane by anaerobic digestion. The methane yield of rice straw is lower than other straws. Steam explosion was investigated as a pretreatment to increase methane production. Pretreatment conditions with varying reaction times (12–30 min) and maximum temperatures (162–240 °C) were applied. The pretreated material was characterized for its composition and thermal and morphological properties. When the steam explosion was performed with a moderate severity parameter of S₀ = 4.1 min, the methane yield was increased by 32% compared to untreated rice straw. This study shows that a harsher pretreatment at S₀ > 4.3 min causes a drastic reduction of methane yield because inert condensation products are formed from hemicelluloses.

Steam-exploded sugarcane bagasse as a potential beef cattle feedstock: effects of different pretreatment conditions1

Sugarcane bagasse, a lignocellulosic biomass produced by sugar production, is rarely utilized directly due to economic concerns. However, pretreatment of this biomass could make it suitable as a feedstock for the beef cattle industry. Accordingly, this study investigated the effects of different steam explosion conditions on bagasse digestibility using in vitro fermentation techniques, scanning electron microscopy, and detailed chemical analyses. In vitro incubation of an untreated sample and samples pretreated at 6 different pressures ranging from 0.6 to 1.6 MPa at intervals of 0.2 MPa for 5 min was conducted out for 96 h. Results showed that increasing the pressure in the steam explosion pretreatment induced degradation of the hemicellulose and increased soluble sugar content, especially for arabinose (L; P < 0.01) and xylose contents (Q; P < 0.01). In vitro incubation showed that compared with untreated bagasse, gas production and degradation rate of the bagasse improved linearly (L; P < 0.01) after all treatments. The lag time disappeared with steam pressure above 1.0 MPa and the maximum gas production was obtained under pretreatment at 1.4 MPa for 5 min. Furthermore, pretreatment of bagasse by steam explosion enhanced (Q: P < 0.01) quadratically estimated energy values and OM digestibility. Thus, the current results demonstrate that sugarcane bagasse may be effectively used as a potential beef cattle feedstock after steam explosion pretreatment.

Effect of crystallinity on pretreatment and enzymatic hydrolysis of lignocellulosic biomass based on multivariate analysis

In this work, multivariate data analysis was employed to correlate variables of pretreatment process of lignocellulosic biomass. Principal component analysis and partial least square methods were performed to get the inner-relationship and data interpretation between the crystallinity and other parameters of mechanical refining-assisted sodium hydroxide pretreatment followed by enzymatic saccharification of corn stover. The PCA and PLS models showed that Sodium hydroxide dosage, mechanical refining treatment, lignin removal rate and crystallinity had close inner-related relationship with the efficiency of pretreatment and enzymolysis. Alkaline reaction and mechanical refining treatment had strong influence on the crystallinity. Multivariate data analysis revealed that pretreated corn stover samples with lower crystallinity were more easily hydrolyzed by enzyme and could get more final reducing sugar. This work could offer a new methodology to get further understanding of effect of crystallinity on the crop residue lignocellulosic biomass conversion process.

Microbial biogas production from hydrolysis lignin: insight into lignin structural changes

BACKGROUND

The emerging cellulosic bioethanol industry will generate huge amounts of lignin-rich residues that may be converted into biogas by anaerobic digestion (AD) to increase the output of energy carriers from the biorefinery plants. The carbohydrates fraction of lignocellulosic biomass is degradable, whereas the lignin fraction is generally considered difficult to degrade during AD. The objective of this study was to investigate the feasibility of biogas production by AD from hydrolysis lignin (HL), prepared by steam explosion (SE) and enzymatic saccharification of birch. A novel nylon bag technique together with two-dimensional nuclear magnetic resonance spectroscopy, pyrolysis-gas chromatography-mass spectrometry (Py-GC/MS), and Fourier transform infrared (FTIR) spectroscopy was used to identify recalcitrant and degradable structures in the lignin during AD.

RESULTS

The HL had a lignin content of 80% which included pseudo-lignin and condensed-lignin structures resulting from the SE pretreatment. The obtained methane yield from HL was almost twofold higher than the theoretical methane from the carbohydrate fraction alone, indicating that part of the lignin was converted to methane. Characterization of the undegradable material after AD revealed a substantial loss of signals characteristic for carbohydrates and lignin-carbohydrate complexes (LCC), indicating conversion of these chemical components to methane during AD. The β-O-4' linkage and resinol were not modified as such in AD, but major change was seen for the S/G ratio from 5.8 to 2.6, phenylcoumaran from 4.9 to 1.0%, and pseudo-lignin and condensed-lignin were clearly degraded. Scanning electron microscopy and simultaneous thermal analysis measurements demonstrated changes in morphology and thermal properties following SE pretreatment and AD. Our results showed that carbohydrate, LCC, pseudo-lignin, and condensed-lignin degradation had contributed to methane production. The energy yield for the combined ethanol production and biogas production was 8.1 MJ fuel per kg DM of substrate (4.9 MJ/kg from ethanol and 3.2 MJ/kg from methane).

CONCLUSION

This study shows the benefit of using a novel bag technique together with advanced analytical techniques to investigate the degradation mechanisms of lignin during AD, and also points to a possible application of HL produced in cellulosic bioethanol plants.

Different organic loading rates on the biogas production during the anaerobic digestion of rice straw: A pilot study

The aim of this work was to investigate the mesophilic methane fermentation of rice straw at different organic loading rates (OLRs) in a 300m³ bioreactor. It was found that biogas production increased when the OLR was below 2.00kg VS_substrate/(m³·d). The average volumetric biogas production reached 0.86m³/(m³·d) at an OLR of 2.00kg VS_substrate/(m³·d). Biogas production rate was 323m³/t dry rice straw over the whole process. The pH, chemical oxygen demand, volatile fatty acid, and NH₄⁺-N concentrations were all in optimal range at different OLRs. High-throughput sequencing analysis indicated that Firmicutes, Fibrobacteres, and Spirochaetes predominated in straw samples. Chloroflexi, Proteobacteria, and Planctomycetes were more abundant in the slurry. The hydrogenotrophic pathway was the main biochemical pathway of methanogenesis in the reactor. This study provides new information regarding the OLR and the differences in the spatial distribution of specific microbiota in a rice straw biogas plant.

Effects of different biofilm carriers on biogas production during anaerobic digestion of corn straw

This study investigated the performance of anaerobic digestion systems using four types of fibrous biofilm carriers, a polypropylene, a polyester, a polyamide, and a polyurethane fiber material. The biogas and methane production, pH, chemical oxygen demand, total solids content, volatile solids content, residual coenzyme F₄₂₀, and microbial community compositions were determined during the experimental runs. Furthermore, scanning electron microscopy was employed to identify the microbial consortium and examine their attachment onto the surface of the four fibrous biofilm carriers. The polypropylene fiber system maintained the highest biogas and methane production in the reactor, which was 44.80% and 49.84% higher than that noted in the control, respectively, during the entire anaerobic fermentation cycle. Meanwhile, the polypropylene fiber system exhibited the highest TS, VS, and COD removal efficiency. The results of high-throughput sequencing indicated that the dominant species in the polypropylene fiber system were Methanoregula and Methanobacterium.

Improved biogas production and biodegradation of oilseed rape straw by using kitchen waste and duck droppings as co-substrates in two-phase anaerobic digestion

Oilseed rape straw (ORS) is a kind of biorefractory waste widely existing in the rural area of China, which is highly suitable to mix with kitchen waste (KW) and duck droppings (DD) in two-phase anaerobic digestion (AD). This research introduced the importance of KW and DD addition to improve the biogas production and biodegradation of ORS. A set of comparative experiments were conducted on two-phase mono- and co-digestion with organic load of 60 g VS/L. The total methane yield (TMY) and the biodegradation of ORS of co-digestions were obviously improving, and the synergistic effect found in the two-phase co-digestions. The optimum mixing ratio of ORS, KW and DD was 50:40:10, and the corresponding TMY and VS degradation rate of ORS were 374.5 mL/g VS and 49.7%, respectively. Addition of KW and DD maintained the pH within the optimal range for the hydrolyzing-acidification, improved the phase separation and buffering capacity of AD system.

Cellulose accessibility and microbial community in solid state anaerobic digestion of rape straw

Solid state anaerobic digestion (SSAD) with leachate recirculation is an appropriate method for the valorization of agriculture residues. Rape straw is a massively produced residue with considerable biochemical methane potential, but its degradation in SSAD remains poorly understood. A thorough study was conducted to understand the performance of rape straw as feedstock for laboratory solid state anaerobic digesters. We investigated the methane production kinetics of rape straw in relation to cellulose accessibility to cellulase and the microbial community. Improving cellulose accessibility through milling had a positive influence on both the methane production rate and methane yield. The SSAD of rape straw reached 60% of its BMP in a 40-day pilot-scale test. Distinct bacterial communities were observed in digested rape straw and leachate, with Bacteroidales and Sphingobacteriales as the most abundant orders, respectively. Archaeal populations showed no phase preference and increased chronologically.

Electricity generation from rapeseed straw hydrolysates using microbial fuel cells

Rapeseed straw is an attractive fuel material for microbial fuel cells (MFCs) due to its high content of carbohydrates (more than 60% carbohydrates). This study has demonstrated that reducing sugars can be efficiently extracted from raw rapeseed straw by combination of hydrothermal pretreatment and enzymatic hydrolysis followed by utilization as a fuel in two-chamber MFCs for electrical power generation. The most efficient method of saccharification of this lignocellulosic biomass (17%) turned out hydrothermal pretreatment followed by enzymatic hydrolysis. Electricity was produced using hydrolysate concentrations up to 150 mg/dm(3). The power density reached 54 mW/m(2), while CEs ranged from 60% to 10%, corresponding to the initial reducing sugar concentrations of 10-150 mg/dm(3). The COD degradation rates based on charge calculation increased from 0.445 g COD/m(2)/d for the hydrolysate obtained with the microwave treatment to 0.602 g COD/m(2)/d for the most efficient combination of hydrothermal treatment followed by enzymatic hydrolysis.

Effect of steam explosion pretreatment on the anaerobic digestion of rice straw

Steam explosion pretreatment on the anaerobic digestion of rice straw.

Steam explosion pretreatment of wheat straw to improve methane yields: investigation of the degradation kinetics of structural compounds during anaerobic digestion

Wheat straw can serve as a low-cost substrate for energy production without competing with food or feed production. This study investigated the effect of steam explosion pretreatment on the biological methane potential and the degradation kinetics of wheat straw during anaerobic digestion. It was observed that the biological methane potential of the non steam exploded, ground wheat straw (276 l(N) kg VS(-1)) did not significantly differ from the best steam explosion treated sample (286 l(N) kg VS(-1)) which was achieved at a pretreatment temperature of 140°C and a retention time of 60 min. Nevertheless degradation speed was improved by the pretreatment. Furthermore it was observed that compounds resulting from chemical reactions during the pretreatment and classified as pseudo-lignin were also degraded during the anaerobic batch experiments. Based on the rumen simulation technique, a model was developed to characterise the degradation process.

Effect of Brassica napus cultivar on cellulosic ethanol yield

BACKGROUND

Intraspecific variations in biomass composition are likely to influence their suitability for biorefining. This may be particularly important in species such as Brassica napus, which contain many different crop types bred for different purposes. Here, straw derived from 17 B. napus cultivars, of varying crop types, were steam exploded, saccharified and fermented to establish differences in biomass composition relevant to cellulosic ethanol production.

RESULTS

Despite being grown and processed in the same manner, straw from the various cultivars produced different saccharification and fermentation yields after processing. Fermentation inhibitor abundances released by steam explosion also varied between genotypes. Cultivars with glucan-rich straw did not necessarily produce higher saccharification or ethanol yields after processing. Instead, the compositions of non-cellulosic components were more reliable indicators of substrate quality. The abundance of pectins and arabinogalactans had the greatest influence on saccharification efficiency between straw genotypes.

CONCLUSIONS

In dicotyledonous species, such as B. napus, variations in the abundance of pectins between crop cultivars are likely to influence processing efficiency for bioethanol production. Knowledge of these genotypic variants provides targets for plant breeding and could aid in the development of improved cellulase cocktails.

Steam explosion pretreatment for enhancing biogas production of late harvested hay

Grasslands are often abandoned due to lack of profitability. Extensively cultivating grassland for utilization in a biogas-based biorefinery concept could mend this problem. Efficient bioconversion of this lignocellulosic biomass requires a pretreatment step. In this study the effect of different steam explosion conditions on hay digestibility have been investigated. Increasing severity in the pretreatment induced degradation of the hemicellulose, which at the same time led to the production of inhibitors and formation of pseudo-lignin. Enzymatic hydrolysis showed that the maximum glucose yields were obtained under pretreatment at 220 °C for 15 min, while higher xylose yields were obtained at 175 °C for 10 min. Pretreatment of hay by steam explosion enhanced 15.9% the methane yield in comparison to the untreated hay. Results indicate that hay can be effectively converted to methane after steam explosion pretreatment.

Biogas production from wheat straw and manure--impact of pretreatment and process operating parameters

Non-treated or steam-exploded straw in co-digestion with cattle manure was evaluated as a substrate for biogas production compared with manure as the sole substrate. All digestions were performed in laboratory-scale CSTR reactors (5L) operating with an organic loading late of approximately 2.8 g VS/L/day, independent of substrate mixture. The hydraulic retention was 25 days and an operating temperature of 37, 44 or 52°C. The co-digestion with steam exploded straw and manure was evaluated with two different mixtures, with different proportion. The results showed stable performance but low methane yields (0.13-0.21 N L CH4/kg VS) for both manure alone and in co-digestion with the straw. Straw appeared to give similar yield as manure and steam-explosion treatment of the straw did not increase gas yields. Furthermore, there were only slight differences at the different operating temperatures.