Organic loading rate impact on biohydrogen production and microbial communities at anaerobic fluidized thermophilic bed reactors treating sugarcane stillage

Microbiomes of biohydrogen production from dark fermentation of industrial wastes: current trends, advanced tools and future outlook

Biohydrogen production through dark fermentation is very attractive as a solution to help mitigate the effects of climate change, via cleaner bioenergy production. Dark fermentation is a process where organic substrates are converted into bioenergy, driven by a complex community of microorganisms of different functional guilds. Understanding of the microbiomes underpinning the fermentation of organic matter and conversion to hydrogen, and the interactions among various distinct trophic groups during the process, is critical in order to assist in the process optimisations. Research in biohydrogen production via dark fermentation is currently advancing rapidly, and various microbiology and molecular biology tools have been used to investigate the microbiomes. We reviewed here the different systems used and the production capacity, together with the diversity of the microbiomes used in the dark fermentation of industrial wastes, with a special emphasis on palm oil mill effluent (POME). The current challenges associated with biohydrogen production were also included. Then, we summarised and discussed the different molecular biology tools employed to investigate the intricacy of the microbial ecology associated with biohydrogen production. Finally, we included a section on the future outlook of how microbiome-based technologies and knowledge can be used effectively in biohydrogen production systems, in order to maximise the production output.

Resource recovery from sugarcane vinasse by anaerobic digestion - A review

The increase in biofuel production by 2030, driven by the targets set at the 21st United Nations Framework Convention on Climate Change (COP21), will promote an increase in ethanol production, and consequently more vinasse generation. Sugarcane vinasse, despite having a high polluting potential due to its high concentration of organic matter and nutrients, has the potential to produce value-added resources such as volatile fatty acids (VFA), biohydrogen (bioH₂) and biomethane (bioCH₄) from anaerobic digestion. The objective of this paper is to present a critical review on the vinasse treatment by anaerobic digestion focusing on the final products. Effects of operational parameters on production and recovery of these resources, such as pH, temperature, retention time and type of inoculum were addressed. Given the importance of treating sugarcane vinasse due to its complex composition and high volume generated in the ethanol production process, this is the first review that evaluates the production of VFAs, bioH₂ and bioCH₄ in the treatment of this organic residue. Also, the challenges of the simultaneous production of VFA, bioH₂ and bioCH₄ and resources recovery in the wastewater streams generated in flex-fuel plants, using sugarcane and corn as raw material in ethanol production, are presented. The installation of flex-fuel plants was briefly discussed, with the main impacts on the treatment process of these effluents either jointly or simultaneously, depending on the harvest season.

Novel insights on the versatility of biohydrogen production from sugarcane vinasse via thermophilic dark fermentation: Impacts of pH-driven operating strategies on acidogenesis metabolite profiles

An innovative application of the anaerobic structured-bed reactor (AnSTBR) in thermophilic dark fermentation of sugarcane vinasse targeting biohydrogen (bioH₂) production was assessed. A detailed metabolite monitoring program identified the major substrates and primary metabolic pathways within the system. Increasing the applied organic loading rate positively affected bioH₂ production, reaching 2074 N mL-H₂ L^-1 d^-1 and indicating an optimal load of approximately 70 kg-COD m^-3 d^-1. Controlling the fermentation pH (5.0-5.5) was the primary strategy to maintain bioH₂-producing conditions, offsetting negative impacts associated with the compositional variability of vinasse. Metabolic correlations pointed out lactate as the primary substrate for bioH₂ production, indicating its accumulation as evidence of impaired reactors. The versatility of the acidogenic system was confirmed by identifying three major metabolic pathways according to the pH, i.e., lactate-producing (pH <5.0), bioH₂-/butyrate-producing (pH = 5.0-5.5) and bioH₂-producing/sulfate-reducing (pH >6.0) systems, which enables managing the operation of the reactors for diversified purposes in practical aspects.

Effect of process parameters on enhanced biohydrogen production from tequila vinasse via the lactate-acetate pathway

In this study, a lactate-type fermentation entailing the consumption of lactate and acetate (lactate-acetate pathway) is proposed to deal with lactic acid bacteria (LAB) inhibition during the production of biohydrogen (bioH₂) from tequila vinasse. The effects of total solids content, substrate concentration, nutrient formulation and inoculum addition on bioH₂ production performance were investigated. Batch experiments were performed in a 3-L completely mixed reactor at 35 °C and pH 6.5-5.8. The lactate-acetate pathway mediated consistent bioH₂ production which was influenced by inoculum addition followed by substrate concentration, nutrient formulation and solids content. Maximum bioH₂ production rate (225 NmL/L-h) and yield (124 NmL/g VS_added) were achieved by removing suspended solids and enhancing nutrient content, respectively. Illumina sequencing-based analysis revealed a dominance of Clostridium in the inoculum, which together with LAB and acetic acid bacteria shaped a keystone cluster for avoiding LAB inhibition while ensuring consistent bioH₂ production performance.

Seasonal characterization of sugarcane vinasse: Assessing environmental impacts from fertirrigation and the bioenergy recovery potential through biodigestion

Sugarcane vinasse has been widely used as a soil fertilizer in the Brazilian sucro-alcohol industry for recycling potassium and water. However, the potential negative effects from long-term soil fertirrigation represent a major drawback regarding this practice, whereas the application of biodigestion represents an efficient method for reducing the polluting organic load and recovering bioenergy from vinasse. Regardless of the predicted use for vinasse, an understanding of the potential of each option is imperative, as the seasonal alterations in the inorganic/organic fractions of vinasse directly affect its management. In this context, this study presents a detailed compositional characterization of sugarcane vinasse from a large-scale Brazilian biorefinery throughout the 2014/2015 harvest to assess the environmental effects (due to fertirrigation) and to estimate the biogas energetic potential. Calculated inputs of organic matter into soils due to vinasse land application were equivalent to the polluting load of populations (117-257inhabha^-1) at least 2-fold greater than the largest Brazilian capital cities (78-70inhabha^-1). Two-phase biodigestion could efficiently reduce the polluting load of vinasse (23-52inhabha^-1) and eliminate the negative effects from direct sulfide emissions in the environment. However, a high risk of soil sodification could result from using high doses of Na-based alkalizing compounds in biodigestion plants. Finally, the optimized recovery of bioenergy through biogas (13.3-26.7MW as electricity) could supply populations as large as 305 thousand inhabitants, so that over 30% of the surplus electricity produced by the studied biorefinery could be obtained from biogas. Overall, applying biodigestion in the treatment of vinasse provides important environmental and energetic gains. However, the benefits of reducing the polluting organic load of vinasse through bioenergy recovery may lose their effect depending on the alkalizing strategy, indicating that the proper use of chemicals in full-scale biodigestion plants is imperative to attain process sustainability.

Phytofiltration of anaerobically digested sugarcane ethanol stillage using a macrophyte with high potential for biofuel production

Anaerobically digested stillage (ADS) requires treatment before being discharged into water bodies or soils to avoid adverse effects. Phytofiltration systems are eco-friendly technologies for wastewater treatment, and they simultaneously serve as a source of biomass for biofuel production. The aim of the present study was to investigate the phytofiltration of ADS using Azolla sp. The effects of the ADS strength (dilutions 1: 50 and 1 : 25 v/v) and initial biomass density (IBD) [15.44 (IBD1) and 23.16 (IBD2) g dry weight (dw) m^-2] on plant growth and pollutant removal were assessed. Productivities obtained at ADS 1: 50 (2.93 and 3.04 g m^-2 d^-1 for IBD1 and IBD2, respectively) were not significantly different from those of a synthetic medium (2.56 and 3.15 g m^-2 for IBD1 and IBD2, respectively). Higher organic matter removal was found using ADS at 1: 25 than that obtained using ADS 1: 50 (52.16-53.34 vs 32.29-38.16%), while no IBD effect was observed. The nutrient concentrations in ADS were reduced significantly, especially the concentrations of NH₄-N (75.11-82.54%), PO₄-P (88.72-92.90%) and SO₄-S (55.95-66.61%). The conversion of nutrients from ADS into Azolla biomass may result in an effective way to produce an attractive feedstock for biofuel production.

Temporal dynamics and metabolic correlation between lactate-producing and hydrogen-producing bacteria in sugarcane vinasse dark fermentation: The key role of lactate

This study aimed to better understand the role of different microbial groups and the determining fermentation pathways in a biohydrogen (bioH₂)-producing reactor fed with sugarcane vinasse by using next-generation sequencing and principal component analysis (PCA). Both microbial structure and dynamics were characterized. The highest bioH₂ production levels were associated with the Thermoanaerobacterium genus, whilst lactate-producing bacteria comprised the dominant genera (e.g. Lactobacillus and Leuconostoc) within the reactor at both stable and unstable bioH₂-producing periods. PCA further revealed that the fermentation of lactate played a dual role in the reactor, as both bioH₂-producing (acetate+lactate→butyrate+bioH₂) and non-bioH₂-producing (lactate→propionate+acetate) routes could be observed. Overall, the results suggested that lactate is the primary alternative carbon source in vinasse-fed systems subjected to carbohydrate-shortage conditions.

Wastewater: A Potential Bioenergy Resource

Wastewaters are a rich source of nutrients for microorganisms. However, if left unattended the biodegradation may lead to severe environmental hazards. The wastewaters can thus be utilized for the production of various value added products including bioenergy (H₂ and CH₄). A number of studies have reported utilization of various wastewaters for energy production. Depending on the nature of the wastewater, different reactor configurations, wastewater and inoculum pretreatments, co-substrate utilizations along with other process parameters have been studied for efficient product formation. Only a few studies have reported sequential utilization of wastewaters for H₂ and CH₄ production despite its huge potential for complete waste degradation.

Acidogenic fermentation of the organic fraction of municipal solid waste and cheese whey for bio-plastic precursors recovery - Effects of process conditions during batch tests

The problem of fossil fuels dependency is being addressed through sustainable bio-fuels and bio-products production worldwide. At the base of this bio-based economy there is the efficient use of biomass as non-virgin feedstock. Through acidogenic fermentation, organic waste can be valorised in order to obtain several precursors to be used for bio-plastic production. Some investigations have been done but there is still a lack of knowledge that must be filled before moving to effective full scale plants. Acidogenic fermentation batch tests were performed using food waste (FW) and cheese whey (CW) as substrates. Effects of nine different combinations of substrate to inoculum (S/I) ratio (2, 4, and 6) and initial pH (5, 7, and 9) were investigated for metabolites (acetate, butyrate, propionate, valerate, lactate, and ethanol) productions. Results showed that the most abundant metabolites deriving from FW fermentation were butyrate and acetate, mainly influenced by the S/I ratio (acetate and butyrate maximum productions of 21.4 and 34.5g/L, respectively, at S/I=6). Instead, when dealing with CW, lactate was the dominant metabolite significantly correlated with pH (lactate maximum production of 15.7g/L at pH = 9).

Potential of biohydrogen production from effluents of citrus processing industry using anaerobic bacteria from sewage sludge

Citrus crops are among the most abundant crops in the world, which processing is mainly based on juice extraction, generating large amounts of effluents with properties that turn them into potential pollution sources if they are improperly discarded. This study evaluated the potential for bioconversion of effluents from citrus-processing industry (wastewater and vinasse) into hydrogen through the dark fermentation process, by applying anaerobic sewage sludge as inoculum. The inoculum was previously heat treated to eliminate H₂-consumers microorganisms and improve its activity. Anaerobic batch reactors were operated in triplicate with increasing proportions (50, 80 and 100%) of each effluent as substrate at 37°C, pH 5.5. Citrus effluents had different effects on inoculum growth and H₂ yields, demonstrated by profiles of acetic acid, butyric acid, propionic acid and ethanol, the main by-products generated. It was verified that there was an increase in the production of biogas with the additions of either wastewater (7.3, 33.4 and 85.3mmolL^-1) or vinasse (8.8, 12.7 and 13.4mmolL^-1) in substrate. These effluents demonstrated remarkable energetic reuse perspectives: 24.0MJm^-3 and 4.0MJm^-3, respectively. Besides promoting the integrated management and mitigation of anaerobic sludge and effluents from citrus industry, the biohydrogen production may be an alternative for the local energy supply, reducing the operational costs in their own facilities, while enabling a better utilization of the biological potential contained in sewage sludges.

Recent insights into the cell immobilization technology applied for dark fermentative hydrogen production

The contribution and insights of the immobilization technology in the recent years with regards to the generation of (bio)hydrogen via dark fermentation have been reviewed. The types of immobilization practices, such as entrapment, encapsulation and adsorption, are discussed. Materials and carriers used for cell immobilization are also comprehensively surveyed. New development of nano-based immobilization and nano-materials has been highlighted pertaining to the specific subject of this review. The microorganisms and the type of carbon sources applied in the dark hydrogen fermentation are also discussed and summarized. In addition, the essential components of process operation and reactor configuration using immobilized microbial cultures in the design of varieties of bioreactors (such as fixed bed reactor, CSTR and UASB) are spotlighted. Finally, suggestions and future directions of this field are provided to assist the development of efficient, economical and sustainable hydrogen production technologies.

Anaerobic biofilm reactors for dark fermentative hydrogen production from wastewater: A review

Dark fermentation is a bioprocess driven by anaerobic bacteria that can produce hydrogen (H2) from organic waste and wastewater. This review analyses a relevant number of recent studies that have investigated dark fermentative H2 production from wastewater using two different types of anaerobic biofilm reactors: anaerobic packed bed reactor (APBR) and anaerobic fluidized bed reactor (AFBR). The effect of various parameters, including temperature, pH, carrier material, inoculum pretreatment, hydraulic retention time, substrate type and concentration, on reactor performances was investigated by a critical discussion of the results published in the literature. Also, this review presents an in-depth study on the influence of the main operating parameters on the metabolic pathways. The aim of this review is to provide to researchers and practitioners in the field of H2 production key elements for the best operation of the reactors. Finally, some perspectives and technical challenges to improve H2 production were proposed.