Effect of the addition of calcium hydroxide on the hydrothermal-mechanochemical treatment of Eucalyptus

Linking mechanochemistry with the green chemistry principles: Review article

The need to explore contemporary alternatives for industrial production has driven the development of innovative techniques that address critical limitations linked to traditional batch mechanochemistry. One particularly promising strategy involves the integration of flow processes with mechanochemistry. Three noteworthy technologies in this domain are single-screw extrusion (SSE) and twin-screw extrusion (TSE) and Impact (Induction) in Continuous-flow Heated Mechanochemistry (ICHeM). These technologies go beyond the industrial production of polymers, extending to the synthesis of active pharmaceutical ingredients, the fabrication of (nano)materials, and the extraction of high-added value products through the valorisation of biomass and waste materials. In accordance with the principles of green chemistry, ball milling processes are generally considered greener compared to conventional solvothermal processes. In fact, ball milling processes require less solvent, enhance reaction rates and reaction conversion by increasing surface area and substituting thermal energy with mechanochemical energy, among others. Special attention will be given to the types of products, reactants, size of the milling balls and reaction conditions, selecting 60 articles after applying a screening methodology during the period 2020-2022. This paper aims to compile and analyze the cutting edge of research in utilizing mechanochemistry for green chemistry applications.

Mechanical and Alkaline Hydrothermal Treated Corn Residue Conversion in to Bioenergy and Biofertilizer: A Resource Recovery Concept

In this research fall time harvested corn residue (CR) was first mechanically pretreated to produce 5 mm chopped and <500 µm ground particles, which underwent an anaerobic digestion (AD) process to produce biomethane and biofertilizer. Another sample of CR was pretreated by an alkaline hydrothermal (HT) process using 1%, 2% and 3% NaOH to produce solid biocarbon and the resulting alkaline hydrothermal process water (AHTPW), a co-product of biocarbon, underwent fast digestion under AD conditions to produce biomethane and biofertilizer. A predetermined HT process of 240 °C for 30 min was considered and the effect of alkali content on the HT process for biocarbon and biomethane product a rate of 8.21 MJ kg−1 and 9.23 MJ kg−1 of raw CR, respectively. Among the three selected alkaline HT processes, the 1% NaOH HT process produced the highest hybrid bioenergy of 11.39 MJ kg−1 of raw CR with an overall energy recovery of 62.82% of raw CR. The AHTPW of 2% and 3% NaOH HT-treated CR did not produce considerable amount of biomethane and their biocarbons contained 3.44 MJ kg−1 and 3.27 MJ kg−1 of raw CR of bioenergy, respectively. The biomethane produced from 5 mm chopped CR, <500 µm ground CR and 1% alkaline AHTPW for 30 days retention time were of 275.38 L kg−1 volatile solid (VS), 309.59 L kg−1 VS and 278.70 L kg−1 VS, respectively, compared to non-treated CR of 144–187 L kg−1 VS. Nutrient enriched AD digestate is useable as liquid fertilizer. Biocarbon, biomethane and biofertilizer produced from the 1% alkaline HT process at 240 °C for 30 min can reduce the greenhouse gas (GHG) emissions of Ontario.

Thermo-chemical pretreatment and enzymatic hydrolysis for enhancing saccharification of catalpa sawdust

To improve the reducing sugar production from catalpa sawdust, thermo-chemical pretreatments were examined and the chemicals used including NaOH, Ca(OH)2, H2SO4, and HCl. The hemicellulose solubilization and cellulose crystallinity index (CrI) were significantly increased after thermo-alkaline pretreatments, and the thermo-Ca(OH)2 pretreatment showed the best improvement for reducing sugar production comparing to other three pretreatments. The conditions of thermo-Ca(OH)2 pretreatment and enzymatic hydrolysis were systematically optimized. Under the optimal conditions, the reducing sugar yield increased by 1185.7% comparing to the control. This study indicates that the thermo-Ca(OH)2 pretreatment is ideal for the saccharification of catalpa sawdust and that catalpa sawdust is a promising raw material for biofuel.