Corn stover for biogas production: Effect of steam explosion pretreatment on the gas yields and on the biodegradation kinetics of the primary structural compounds

Valorization of crop residues and animal wastes: Anaerobic co-digestion technology

To switch the over-reliance on fossil-based resources, curb environmental quality deterioration, and promote the use of renewable fuels, much attention has recently been directed toward the implementation of sustainable and environmentally benign 'waste-to-energy' technology exploiting a clean, inexhaustible, carbon-neutral, and renewable energy source, namely agricultural biomass. From this perspective, anaerobic co-digestion (AcoD) technology emerges as a potent and plausible approach to attain sustainable energy development, foster environmental sustainability, and, most importantly, circumvent the key challenges associated with mono-digestion. This review article provides a comprehensive overview of AcoD as a biochemical valorization pathway of crop residues and livestock manure for biogas production. Furthermore, this manuscript aims to assess the different biotic and abiotic parameters affecting co-digestion efficiency and present recent advancements in pretreatment technologies designed to enhance feedstock biodegradability and conversion rate. It can be concluded that the substantial quantities of crop residues and animal waste generated annually from agricultural practices represent valuable bioenergy resources that can contribute to meeting global targets for affordable renewable energy. Nevertheless, extensive and multidisciplinary research is needed to evolve the industrial-scale implementation of AcoD technology of livestock waste and crop residues, particularly when a pretreatment phase is included, and bridge the gap between small-scale studies and real-world applications.

Optimization of biogas production from straw wastes by different pretreatments: Progress, challenges, and prospects

Lignocellulosic biomass (LCB) presents a promising feedstock for carbon management due to enormous potential for achieving carbon neutrality and delivering substantial environmental and economic benefit. Bioenergy derived from LCB accounts for about 10.3 % of the global total energy supply. The generation of bioenergy through anaerobic digestion (AD) in combination with carbon capture and storage, particularly for methane production, provides a cost-effective solution to mitigate greenhouse gas emissions, while concurrently facilitating bioenergy production and the recovery of high-value products during LCB conversion. However, the inherent recalcitrant polymer crystal structure of lignocellulose impedes the accessibility of anaerobic bacteria, necessitating lignocellulosic residue pretreatment before AD or microbial chain elongation. This paper seeks to explore recent advances in pretreatment methods for LCB biogas production, including pulsed electric field (PEF), electron beam irradiation (EBI), freezing-thawing pretreatment, microaerobic pretreatment, and nanomaterials-based pretreatment, and provide a comprehensive overview of the performance, benefits, and drawbacks of the traditional and improved treatment methods. In particular, physical-chemical pretreatment emerges as a flexible and effective option for methane production from straw wastes. The burgeoning field of nanomaterials has provoked progress in the development of artificial enzyme mimetics and enzyme immobilization techniques, compensating for the intrinsic defect of natural enzyme. However, various complex factors, such as economic effectiveness, environmental impact, and operational feasibility, influence the implementation of LCB pretreatment processes. Techno-economic analysis (TEA), life cycle assessment (LCA), and artificial intelligence technologies provide efficient means for evaluating and selecting pretreatment methods. This paper addresses current issues and development priorities for the achievement of the appropriate and sustainable utilization of LCB in light of evolving economic and environmentally friendly social development demands, thereby providing theoretical basis and technical guidance for improving LCB biogas production of AD systems.

Valorization of cocoa, tea and coffee processing by-products-wastes

The growing threat of food insecurity together with some challenges in demography, health, malnutrition, and income instability around the globe has led researchers to take sustainable solutions to ensure secure production and distribution of food. The last decades have been remarkable in the agri-food supply chain for many food industries. However, vast quantities of food by-products and wastes are generated each year. These products are generally disposed in the environment, which could have remarkable adverse effects on the environment and biodiversity. However, they contain significant quantities of bioactive, nutritional, antioxidative, and aroma compounds. Their sustainable use could meet the increased demand for value-added pharmaceutical, nutraceutical, and food products. The amount of agri-food wastes and their disposal in the environment are predicted to double in the next decade. The valorization of these by-products could effectively contribute to the manufacture of cheaper functional food ingredients and supplements while improving regional economy and food security and mitigating environmental pollution. The main aim of this chapter is to present an understanding of the valorization of the wastes and by-products from cacao, coffee and tea processing with a focus on their bioactive, nutritional, and antioxidant capacity.

Biogas Production from Steam-Exploded Maize Stover: Results from Continuous Anaerobic Tank Bioreactor Tests

Steam explosion pretreatment of lignocellulosic biomass presents a promising technology for agricultural residues before anaerobic degradation. This study aimed to assess biogas production in continuously stirred tank reactors using steam-exploded maize stover mono-digestion. The continuous digestion tests were carried out in four fermenters with a capacity of 150 L under mesophilic and thermophilic conditions. Maize stover was pretreated at 173 °C for 15 min. Four different organic loading rates (OLR) were tested, the biogas and methane production rate was monitored, and parameters such as dry matter (DM), volatile solids (VS), pH, and C:N were analyzed. The results of the tests showed that using steam-exploded maize stover in a continuous system over the range of an OLR from 1.0 to 3.5 kg VS m–3 d–1 is feasible with nitrogen as an additive only. The maximum methane yield, 637 LN m–3 d–1, was measured under thermophilic conditions with an OLR of 3.5 kg VS m–3 d–1. The trend of an increased gas production rate with an increasing OLR was observed over the range of the applied OLRs, although the average gas yield in the thermophilic mode was higher than it was in the mesophilic one.

Carbohydrate-binding modules facilitate the enzymatic hydrolysis of lignocellulosic biomass: Releasing reducing sugars and dissociative lignin available for producing biofuels and chemicals

The microbial decomposition and utilization of lignocellulosic biomass present in the plant tissues are driven by a series of carbohydrate active enzymes (CAZymes) acting in concert. As the non-catalytic domains widely found in the modular CAZymes, carbohydrate-binding modules (CBMs) are intimately associated with catalytic domains (CDs) that effect the diverse hydrolytic reactions. The CBMs function as auxiliary components for the recognition, adhesion, and depolymerization of the complex substrate mediated by the associated CDs. Therefore, CBMs are deemed as significant biotools available for enzyme engineering, especially to facilitate the enzymatic hydrolysis of dense and insoluble plant tissues to acquire more fermentable sugars. This review aims at presenting the taxonomies and biological properties of the CBMs currently curated in the CAZy database. The molecular mechanisms that CBMs use in assisting the enzymatic hydrolysis of plant polysaccharides and the regulatory factors of CBM-substrate interactions are outlined in detail. In addition, guidelines for the rational designs of CBM-fused CAZymes are proposed. Furthermore, the potential to harness CBMs for industrial applications, especially in enzymatic pretreatment of the recalcitrant lignocellulose, is evaluated. It is envisaged that the ideas outlined herein will aid in the engineering and production of novel CBM-fused enzymes to facilitate efficient degradation of lignocellulosic biomass to easily fermentable sugars for production of value-added products, including biofuels.

Anaerobic Digestion of Cereal Rye Cover Crop

The rapid growth of cover crop planting area in the U.S. helps with erosion control, soil health, control of greenhouse gases, and also provides abundant biomass for the production of bioenergy and bioproducts. Given the cover crops’ compositional heterogeneity and variability, a tolerate platform technology such as anaerobic digestion (AD) is preferred but has not been widely used for cover crop biorefining. This study evaluated the biogas and methane yields from six cereal rye (Secale cereale L.) cover crops grown in the Midwest, using both bench- and pilot-scale anaerobic digesters. The effects of two critical factors, the total solids (TS) content and ensiling, on digester performance were also investigated. Methane yields of 174.79–225.23 L/kg-VS were obtained from the bench-scale tests using cereal rye as the mono feedstock. The pilot-scale test with no pH adjustment showed a slightly higher methane yield. Ensiling increased the methane yield by 23.08% at 6% TS, but disturbed AD at 8% TS, and failed AD at 10% and 15% TS. Findings from this study would help farmers and the biorefining industry to determine the baseline performance and revenue of cereal rye AD and to develop strategies for process control and optimization.

Evaluation and modelling of methane production from corn stover pretreated with various physicochemical techniques

Lignocellulosic by-products from agricultural crops represent an important raw material for anaerobic digestion and clean renewable, which is a key component of the circular economy. Lignocellulose is recalcitrant to biodegradation and pretreatments are required to increase methane yield during anaerobic digestion. In this work, the efficacy of different physicochemical pretreatments was compared using corn stover biomass as substrate. Anaerobic digestion of untreated and pretreated corn stover was performed in batch mode at mesophilic temperature (38°C) and organic matter solubilization of pretreated substrates was also investigated. The highest organic matter solubilization occurred in autoclave pretreatment (soluble chemical oxygen demand = 5630 ± 42 mg O₂ L^-1). However, the highest methane yield was obtained using alkaline pretreatment (367 ± 35 mL CH₄ g^-1 VS_added). Alkaline pretreatment increased methane yield by 43.3% compared to untreated control (256 ± 15 mL CH₄ g^-1 VS_added). Two mathematical models (i.e. first-order kinetics and transfer function) were utilized to fit the experimental data with the aim of assessing anaerobic biodegradation and to obtain the kinetic constants in all cases studied. Both models adequately fit the experimental results. The kinetic constant, k, of the first-order model increased by 92.8% when stover was pretreated with sulphuric acid compared with control. The transfer function model revealed that the maximum methane production rate, R_m, was obtained for the sulphuric acid treatment, which was 63.5% higher compared to control.

Current development and perspectives of anaerobic bioconversion of crop stalks to Biogas: A review

As one of the most abundant biomass resources, crop stalks are great potential feedstock available for anaerobic digestion (AD) to produce biogas. However, the specific physical properties and complex chemical structures of crop stalks form strong barriers to efficient AD bioconversion. To overcome these problems, many efforts have been made over the past few years. This paper reviewed recent research in the evolving field of anaerobic bioconversion of crop stalks and was focused on three critical aspects affecting AD performance: various pretreatment methods and their effects on the improvement of crop stalk biodegradability, determination of specific AD operation parameters for crop stalks, and development of AD technologies. Finally, recommendations on the future development of crop stalk AD were proposed.

Biomethane enhancement from corn straw using anaerobic digestion by-products as pretreatment agents: A highly effective and green strategy

The development of biogas projects feed by lignocellulosic biomass has been constrained by the high cost of pre- and post-treatment. In this study, a novel strategy for pretreatment by using two by-products, i.e., CO₂ and liquid digestate (LD), generated from anaerobic digestion (AD) was developed to overcome these shortcomings. Results showed that corn straw pretreated in LD pressurized under 1 Mpa CO₂ at 55 ℃ resulted in increased glucose and xylose contents and a 9.80% decrease in cellulose crystallinity. After 45 days of AD conversion, the methane yield increased by 50.97% compared with untreated straw. However, pretreatment in LD pressurized under 1 Mpa CO₂ at 170 ℃ produced 5-hydroxymethylfurfural and furfural, which led to a decrease in methane production from the straw in the subsequent AD conversion. The alteration of the microbial community in the pretreated slurry at 55 °C was another potential contributor to the enhanced performance of AD.

Fabrication and evaluation of slow-release lignin-based avermectin nano-delivery system with UV-shielding property

Nanopesticide is one of the best pesticide formulation technologies to overcome the disadvantages of traditional pesticides, which has received great attention from the international community. Using high-speed emulsification and ultrasonic dispersion technology, an avermectin nano-delivery system (Av-NDs) with a particle size of 80-150 nm was prepared through embedding the pesticide molecule utilizing the cross-linking reaction between sodium lignosulfonate and p-phenylenediamine diazonium salt. The formulation and composition of Av-NDs were optimized, the morphology of Av-NDs was analyzed by scanning electron microscope, transmission electron microscope and dynamic light scattering, and the structure of Av-NDs was characterized by UV, IR and ¹H NMR. Anti-photolysis and controlled-release tests show that the stability of Av-NDs is 3-4 times of the original avermectin (Av) and possesses the pH-responsive controlled release property. Furthermore, the insecticidal activity of Av-NDs is better than that of avermectin suspension concentrate (Av-SC). The Av-NDs with anti-photolysis and controlled-release characteristics is suitable for large-scale industrial production and is capable to be utilized as effective insecticide in the field.

The effects of pelleted dried distillers grains and solubles fed with different forage concentrations on rumen fermentation, feeding behavior, and milk production of lactating dairy cows

The physical form of feeds can influence dairy cow chewing behavior, rumen characteristics, and ruminal passage rate. Changing particle size of feeds is usually done through grinding or chopping forages, but pelleting feed ingredients also changes particle size. Our objective was to determine if pelleted dried distillers grains and solubles (DDGS) affected the feeding value for lactating dairy cattle. Seven lactating Jersey cows that were each fitted with a ruminal cannula averaging (± standard deviation) 56 ± 10.3 d in milk and 462 ± 75.3 kg were used in a crossover design. The treatments contained 15% DDGS in either meal or pelleted form with 45% or 55% forage on a dry matter basis. The forages were alfalfa hay, corn silage, and wheat straw. The factorial treatment arrangement was meal DDGS and low forage (mDDGS-LF), pelleted DDGS and low forage (pDDGS-LF), meal DDGS and high forage (mDDGS-HF), and pelleted DDGS and high forage (pDDGS-HF). Dry matter intake and energy-corrected milk were both unaffected by treatment averaging 19.8 ± 2.10 kg/d and 33.9 ± 1.02 kg/d, respectively. Fat yield was unaffected averaging 1.7 ± 0.13 kg/d, but protein yield was affected by the interaction of forage and DDGS. Protein yield was similar for both low forage treatments but was increased by when pDDGS was fed in the high forage treatment (1.05 vs. 0.99 ± 0.035 kg/d). When forage concentration was increased, starch digestibility increased by 1.9 percentage units, crude protein digestibility tended to increase 1.1 percentage units, and residual organic matter digestibility decreased 3.4 percentage units. Pelleting DDGS increased digestibility of neutral detergent fiber (NDF) digestibility (49.2 vs. 47.5 ± 1.85%) and gross energy (68.2 vs. 67.1 ± 1.18%). Increasing forage increased ruminal pH (5.85 to 5.94 ± 0.052). Passage rate slowed from 2.84 to 2.65 ± 0.205 %/h when feeding HF compared with LF. Rumination time increased from 417 to 454 ± 49.4 min with increasing forage concentration but was unaffected by the form of DDGS or the interaction of forage and DDGS. Eating time increased with pDDGS (235 vs. 209 ± 19.8 min), which may be a result of increased feed sorting behavior. Pelleting DDGS increased preference for particles retained on the 8-mm sieve and decreased preference for particles on the 1.18-mm sieve and in the pan (<1.18 mm). Results confirm that increasing forage concentration increases ruminal pH, rumination time, and slows passage rate, but contrary to our hypothesis increasing forage concentration did not increase NDF digestibility. Results also suggest that pelleted DDGS do not appear to affect milk production, ruminal characteristics, or passage rate, but pelleted DDGS may increase sorting behavior of lactating Jersey cows and increase NDF and gross energy digestibility.

Use of a Pulsed Electric Field to Improve the Biogas Potential of Maize Silage

Some types of biomass require great inputs to guarantee high conversion rates to methane. The complex structure of lignocellulose impedes its penetration by cellulolytic enzymes, as a result of which a longer retention time is necessary to increase the availability of nutrients. To use the full biogas potential of lignocellulosic substrates, a substrate pretreatment is necessary before the proper methane fermentation. This article discusses the impact of the pretreatment of maize silage with a pulsed electric field on biogas productivity. The experiment showed a slight decrease in cellulose, hemicellulose and lignin content in the substrate following pretreatment with a pulsed electric field, which resulted in a higher carbohydrate content in the liquid substrate fraction. The highest biogas production output was obtained for the pretreated sample at the retention time of 180 s for 751.97 mL/g volatile solids (VS), which was approximately 14% higher than for the control sample. The methane production rate for the control sample was 401.83 mL CH4/g VS, and for the sample following disintegration it was 465.62 mL CH4/g VS. The study found that pretreatment of maize silage with a pulsed electric field increased the biogas potential.

Waste-to-energy nexus: A sustainable development

An upsurge in global population due to speedy urbanization and industrialization is facing significant challenges such as rising energy-demand, enormous waste-generation and environmental deterioration. The waste-to-energy nexus based on the 5R principle (Reduce, Reuse, Recycle, Recovery, and Restore) is of paramount importance in solving these Gordian knots. This review essentially concentrates on latest advancements in the field of 'simultaneous waste reduction and energy production' technologies. The waste-to-energy approaches (thermal and biochemical) for energy production from the agricultural residues are comprehensively discussed in terms environmental, techno-economic, and policy analysis. The review will assess the loopholes in order to come up with more sophisticated technologies that are not only eco-friendly and cost-effective, but also socially viable. The waste-to-energy nexus as a paradigm for sustainable development of restoring waste is critically discussed considering future advancement plans and agendas of the policy-makers.

Pretreatments of Broussonetia papyrifera: In vitro assessment on gas and methane production, fermentation characteristic, and methanogenic archaea profile

Objective

The present study was conducted to examine the gas production, fermentation characteristics, nutrient degradation, and methanogenic community composition of a rumen fluid culture with Broussonetia papyrifera (B. papyrifera) subjected to ensiling or steam explosion (SE) pretreatment.

Methods

Fresh B. papyrifera was collected and pretreated by ensiling or SE, which was then fermented with ruminal fluids as ensiled B. papyrifera group, steam-exploded B. papyrifera group, and untreated B. papyrifera group. The gas and methane production, fermentation characteristics, nutrient degradation, and methanogenic community were determined during the fermentation.

Results

Cumulative methane production was significantly improved with SE pretreatment compared with ensiled or untreated biomass accompanied with more volatile fatty acids production. After 72 h incubation, SE and ensiling pretreatments decreased the acid detergent fiber contents by 39.4% and 22.9%, and neutral detergent fiber contents by 10.6% and 47.2%, respectively. Changes of methanogenic diversity and abundance of methanogenic archaea corresponded to the variations in fermentation pattern and methane production.

Conclusion

Compared with ensiling pretreatment, SE can be a promising technique for the efficient utilization of B. papyrifera, which would contribute to sustainable livestock production systems.

Steam Explosion Pretreatment Changes Ruminal Fermentation in vitro of Corn Stover by Shifting Archaeal and Bacterial Community Structure

Steam explosion is an environment-friendly pretreatment method to improve the subsequent hydrolysis process of lignocellulosic biomass. Steam explosion pretreatment improved ruminal fermentation and changed fermentation pattern of corn stover during ruminal fermentation in vitro. The study gave a comprehensive insight into how stream explosion pretreatment shifted archaeal and bacterial community structure to change ruminal fermentation in vitro of corn stover. Results showed that steam explosion pretreatment dramatically improved the apparent disappearance of dry matter (DM), neutral detergent fiber (NDF), and acid detergent fiber (ADF). Steam explosion pretreatment significantly increased the molar proportion of propionate and decreased the ratio of acetate to propionate. At archaeal level, steam explosion pretreatment significantly increased the relative abundance of Methanobrevibacter, which can effectively remove metabolic hydrogen to keep the fermentation continuing. At bacterial level, the shift in fermentation was achieved by increasing the relative abundance of cellulolytic bacteria and propionate-related bacteria, including Spirochaetes, Elusimicrobia, Fibrobacteres, Prevotella, Treponema, Ruminococcus, and Fibrobacter.

Green, Simple, and Effective Process for the Comprehensive Utilization of Shrimp Shell Waste

An environmentally friendly approach for the comprehensive utilization of shrimp shell waste was reported. Instant catapult steam explosion (ICSE) was employed for shrimp shell waste pretreatment. After ICSE, lower crystallinity and greater surface areas of shrimp shells were achieved, which significantly enhanced the extraction of chitin. Compared to the traditional method, weaker organic acid (HCOOH) and much lower dosages of KOH (90% molar less) were used, and chitin with a high demineralization rate (98.2%) and deproteinization rate (97.7%) was obtained. The wastewater was neutralized by simply intermixing, and it was recycled as a potential plant fertilizer because it contained more oligopeptides, calcium, and potassium, but it was less salty and therefore non-toxic to plants. The whole process produced less solid waste and no waste water. The obtained chitin also showed a low degree of acetylation (50.5%), which demonstrates the potential for environmentally friendly preparation of chitosan in dilute alkali through ICSE.

Accelerated biomethane production from lignocellulosic biomass: Pretreated by mixed enzymes secreted by Trichoderma viride and Aspergillus sp

Biological pretreatment is a promising technology to increase biogas yield. The methane yield and microbial community resulting from anaerobic digestion of maize straw after pretreatment of enzymes [extracted from Trichoderma viride (ETv) and Aspergillus sp. (EAs)] at different mixing ratios [5/0, 4/1, 3/2, 2/3, 1/4, 0/5] were evaluated. The methane yields from mixed enzymes pretreatment were higher than single enzymes pretreatments of ETv and EAs. The optimal enzymes mixing ratio of ETv and EAs was found to be 2/3, with the cumulative methane yield 512.64 mL/g TS_added, which was 31.74% higher than the control. Enzymatic pretreatment promoted an increase in the abundance of bacteria and archaea associated with cellulose decomposition. The majority of bacteria and archaea were assigned to Bacteroidetes, Firmicutes and Methanosaeta.

Enhancement of biogas production from rape straw using different co-pretreatment techniques and anaerobic co-digestion with cattle manure

The present study investigated the possibility of valorizing rape straw through anaerobic digestion and the possibility of improving biomethane yield by pretreatment with H₂SO₄, combined H₂SO₄ with steam explosion (SE) and SE combined with superfine grinding (SFG). To evaluate the pretreatment method efficiency, several analytical techniques were applied. Additionally, the performance of co-digesting of cattle manure (CM) with pretreated rape straw (PRS) at different ratios was evaluated. The results showed that combined pretreatment could dissolve the lignocellulosic fiber structure, which positively stimulated methane yield. The highest cumulative CH₄ yield (CMY) of 305.7 mLg^-1VS was achieved by combined SE at 180 °C for 5 min with SFG, which was 77.84% higher than the untreated. The CMY was further improved by 11.4-59% higher than the control (CM) using co-digestion. This study confirmed that, under optimal parameters of AD, pretreatment with SEG180 could significantly boost the CMY from co-digestion of CM and PRS.

A holistic zero waste biorefinery approach for macroalgal biomass utilization: A review

The growing concerns over the depleting fossil fuels and increase in the release of greenhouse gas emissions have necessitated the search for the potential biomass source for alternative energy generation. In this context, third generation biomass specifically maroalgae has gained a lot of research interest in the recent years for energy and products generation such as ethanol, butanol, alginates, agars, and carrageenans. There are a few reviews available in scientific domain on macroalgal biomass utilization for bioethanol production but none of them has addressed precisely from phenolic precursor compounds to the entire ethanol production process and its bottlenecks. Here, we explained critically the processes involved in bioethanol, value added products and chemicals production utilizing macroalgal biomass as a feedstock along with its zero waste feasibility approach. Apart from this, we have also summarized the major issues linked to the macroalgae based biofuels and bioproducts generation processes and their possible corrective measures. Biorefinery is a promising way to generate multiple products from a single source with short processing time. Thus, this review also focuses on the recent advancement in the macroalgal biomass scaling up and how this could help in the growth of macroalgal biorefinery industry in the near future.

Integrated process for the production of fermentable sugar and methane from rubber wood

Pretreatment is required for the enhancement of the bioconversion of lignocellulosic biomass. This study aimed to develop an integrated process producing efficient biochemical conversion of rubber wood waste (RW) into co-biofuels, fermentable sugar and methane. The glucan conversion was enhanced to 93.8% with temperature (210 °C) and delignification by organosolv pretreatment (OS). Thereafter, anaerobic digestion of the residue left after enzymatic hydrolysis was conducted which further improved the methane yield (205.5 LCH₄/kg VS) by 33% over hydrothermal pretreatment (154.3 LCH₄/kg VS). Delignification during OS plays a key role in improving the degradability of RW resulting in efficient energy recovery (11.23 MJ/kg pretreated RW) which was clearly higher than an integrated process based on hydrothermal (HT) or HT plus process water. Scaled up to a biorefinery, the integrated process based on OS would economically produce fermentable sugar while other value-added chemicals might be produced from the process water.

Effects of steam explosion on lignocellulosic degradation of, and methane production from, corn stover by a co-cultured anaerobic fungus and methanogen

The aim of this study was to investigate the effects of steam explosion on lignocellulose digestibility of, and methane production from corn stover by a co-culture of anaerobic fungus and methanogen. The cumulative methane production at 72 h of incubation from the steam-exploded corn stover was 32.2 ± 1.74 mL, which not significantly different (P > 0.05) from that of the untreated corn stover (37.1 ± 1.09 mL). However, steam explosion decreased the hemicellulose contents of corn stover by 28.0 ± 0.39% and increased the neutral detergent solute by 23.5 ± 0.25%. While this treatment did not affect the dry matter digestibility (64.1 ± 0.26%, and 64.1 ± 0.28%, respectively). In conclusion, the co-culture of anaerobic fungus and methanogen can degrade the crude fibrous portion of corn stover without any pretreatments. It possesses promising biotechnological prospects for conversion of crop residue based straw resources to obtain biofuel in the form of methane.

Biotechnological approaches for cocoa waste management: A review

Cocoa beans provide raw materials for global food industries valued in excess of $47 billion in world exportations. Through on-farm processing, about 80% of cocoa fruit is discarded as residual biomass, including cocoa pod husks, cocoa bean shells and cocoa sweatings. Farmers routinely discard these residues/by-products during the initial cocoa bean processing steps, occupying vast areas and raising social and environmental concerns. Alternatively, this residual biomass is used as cocoa tree fertilizer. However, its disposal is performed without proper treatment, resulting in putrid odors and plant diseases. Recently, some studies have reported the use of cocoa by-products in the production of high-value-adding molecules with potential applications in the food, pharmaceutical and cosmetic industries. In this aspect, biotechnological approaches have been shown to be a viable alternative for the transformation of this residual biomass into fine products. This article reviews the biotechnological approaches implemented for the management and exploitation of cocoa by-product. Related topics on cocoa production and residual biomass generation, sustainability and valorization of cocoa chain are addressed and discussed.

Techno-economic and life cycle analysis of a farm-scale anaerobic digestion plant in Iowa

There is growing interest in the use of anaerobic digestion to increase revenues in rural areas and reduce greenhouse gas emissions. This study evaluates the economic and environmental feasibility of a farm-scale anaerobic digestion (AD) combined heat and power (CHP) plant co-located with a cattle feedlot. The study evaluates two different scenarios with six cases - Biomass Only (BO) scenario and Biomass and Glycerin (BG) scenario, targeting a power capacity of 950 kW_e using combinations of manure, biomass, and crude glycerin. Beef cattle manure with approximately 10.15 wt% of biomass and 10 wt% of glycerin is added into the system. The internal rate of return (IRR) and greenhouse gas emissions (GHG) were calculated for six cases. The IRR ranges between 3.51% and 5.57%, and the GHG emissions range between -82.6 and 498.52 g CO₂e/kWh. Glycerin reduces the operating cost by 32%. These results indicate that AD CHP could be profitable at the farm-scale depending on various parameters. Sensitivity analysis indicates that power efficiency, operating capacity and waste generation per cattle have the strongest impact on the IRR, affecting it by over 40%, while glycerin and manure emission factors are the most important for GHG emissions affecting it by over 15%. Uncertainty analysis describes the role of feedstock choice and process performance on minimizing commercialization risks.

Enhanced enzymatic hydrolysis and methane production from rubber wood waste using steam explosion

Rubber wood waste (RW) requires due to its recalcitrance a pretreatment step before efficient biochemical conversion is possible. Non chemical steam explosion pretreatment was adopted to enhance enzymatic hydrolysis and anaerobic digestion with severity from 2.70 to 4.35. RW treated at severity 4.35 (214 °C for 10 min) gave the highest 83.9 L CH₄/kgVS effectiveness in anaerobic digestibility together with 45.2% hydrolysability in terms of glucan conversion. The intense pretreatment decreased particle size and degraded most of the hemicellulose, resulting in increased specific surface and better access for enzymes to cellulose. Additionally, the energy yield of steam exploded RW was enhanced by combined enzymatic hydrolysis with anaerobic digestion, in comparison to enzymatic hydrolysis or anaerobic digestion alone. This allowed for an efficient steam explosion pretreatment with co-production of sugar and methane. This study provides a technical approach for efficient biofuel production from RW after steam explosion pretreatment. Valorization of lignin-rich residue generated from the integrated process may increase value of RW, but assessing this requires further study.

Dry Anaerobic Digestion Technologies for Agricultural Straw and Acceptability in China

Dry anaerobic digestion technology (DADT) is considered a highly feasible way to treat agricultural straw waste; however, most practical operations are always in low efficiency, due to the poor fluidity behavior and complex lignocellulosic structure of straw, which is not easily decomposed by anaerobic bacteria. Hence, it is necessary to further investigate the operation boundary, in order to increase biogas production efficiency for effective applications. In this paper, typical DADTs are reviewed and their suitability for application in China is analyzed. The advantages and disadvantages of different anaerobic digestion processes are evaluated considering pretreatment, organic loading rate, anaerobic digestion temperature, and homogenization of the feedstock and inoculate. The suitability of the DADTs is evaluated considering the accessibility of straw resources and the convenience of biogas use. It is concluded that batch anaerobic digestion processes would be more suitable for the development of southern China due to the prevalence of small-scale agriculture, while continuous anaerobic digestion would be preferable in the north where large-scale agriculture is common. However, the DADTs discussed here need to broad application in China.

Effect of pretreatments on corn stalk chemical properties for biogas production purposes

Different pretreatments were evaluated on corn stalk (Zea mays) applied as a lignocellulosic source in anaerobic co-digestion with swine manure, using sulfuric acid (H₂SO₄) and hydrogen peroxide (H₂O₂) for biogas production purposes. Using H₂SO₄ we achieved a 75.1% removal of the hemicellulose fraction, in low acid concentrations (0.75% v.v^-1). However, this technique inhibited the co-digestion process. Pretreatment with 12% of H₂O₂ (pH 11.5) increased the cellulose fraction by 73.4% and reduced the lignin content by 71.6%. This pretreatment is recommended for biogas production, as it increased the final volume of biogas by 22% and reduced the digestion time by one third. So, a promising alternative was obtained in order to facilitate the anaerobic digestion of the carbohydrates present in this biomass.

Biogas production from different lignocellulosic biomass sources: advances and perspectives

The present work summarizes different sources of biomass used as raw material for the production of biogas, focusing mainly on the use of plants that do not compete with the food supply. Biogas obtained from edible plants entails a developed technology and good yield of methane production; however, its use may not be sustainable. Biomass from agricultural waste is a cheap option, but in general, with lower methane yields than those obtained from edible plants. On the other hand, the use of algae or aquatic plants promises to be an efficient and sustainable option with high yields of methane produced, but it necessary to overcome the existing technological barriers. Moreover, these last raw materials have the additional advantage that they can be obtained from wastewater treatment and, therefore, they could be applied to the concept of biorefinery. An estimation of methane yield per hectare per year of the some types of biomass and operational conditions employed is presented as well. In addition, different strategies to improve the yield of biogas, such as physical, chemical, and biological pretreatments, are presented. Other alternatives for enhanced the biogas production such as bioaugmentation and biohythane are showed and finally perspectives are mentioned.

Effects of pH on steam explosion extraction of acetylated galactoglucomannan from Norway spruce

BACKGROUND

Acetylated galactoglucomannan (AcGGM) is a complex hemicellulose found in softwoods such as Norway spruce (Picea abies). AcGGM has a large potential as a biorefinery feedstock and source of oligosaccharides for high-value industrial applications. Steam explosion is an effective method for extraction of carbohydrates from plant biomass. Increasing the reaction pH reduces the combined severity ( R 0 ' ) of treatment, affecting yields and properties of extracted oligosaccharides. In this study, steam explosion was used to extract oligosaccharides from Norway spruce wood chips soaked with sodium citrate and potassium phosphate buffers with pH of 4.0-7.0. Yields, monosaccharide composition of released oligosaccharides and biomass residue, their acetate content and composition of their lignin fraction were examined to determine the impact of steam explosion buffering on the extraction of softwood hemicellulose.

RESULTS

Reducing the severity of steam explosion resulted in lower yields, although the extracted oligosaccharides had a higher degree of polymerization. Higher buffering pH also resulted in a higher fraction of xylan in the extracted oligos. Oligosaccharides extracted in buffers of pH > 5.0 were deacetylated. Buffering leads to a removal of acetylations from both the extracted oligosaccharides and the hemicellulose in the residual biomass. Treatment of the residual biomass with a GH5 family mannanase from Aspergillus nidulans was not able to improve the AcGGM yields. No hydroxymethylfurfural formation, a decomposition product from hexoses, was observed in samples soaked with buffers at pH higher than 4.0.

CONCLUSIONS

Buffering the steam explosion reactions proved to be an effective way to reduce the combined severity ( R 0 ' ) and produce a wide range of products from the same feedstock at the same physical conditions. The results highlight the impact of chemical autohydrolysis of hemicellulose by acetic acid released from the biomass in hydrothermal pretreatments. Lower combined severity results in products with a lower degree of acetylation of both the extracted oligosaccharides and residual biomass. Decrease in severity appears not to be the result of reduced acetate release, but rather a result of inhibited autohydrolysis by the released acetate. Based on the results presented, the optimal soaking pH for fine-tuning properties of extracted AcGGM is below 5.0.

Paenibacillus panacisoli enhances growth of Lactobacillus spp. by producing xylooligosaccharides in corn stover ensilages

The knowledge about the association of lignocellulosic biomass-degrading microbes with lactic acid bacteria (LAB) in ensilages is still limited. Paenibacillus strains are important microbes in sustainable agriculture. Here, P. panacisoli SDMCC050309 was isolated from ensiled corn stover and used as an example to investigate the effects on LAB. This strain produced at least 7 xylanases, and two of them were purified and characterized. Temperature and pH optima were determined to be 55 °C and 8.0 for Xyn10 and 40 °C and 7.0 for Xyn11, respectively. They could degraded larch wood xylan and alkali-pretreated corn stover into xylooligosaccharides (XOS). Using the produced XOS to culture Lactobacillus brevis SDMCC050297 and L. parafarraginis SDMCC050300, both of them grew well with high level of acetic acid production. The same phenomenon was observed when co-culturing those two Lactobacillus strains with P. panacisoli SDMCC050309. Therefore, P. panacisoli enhances growth of LAB by producing XOS in corn stover ensilages.