Production and flocculating properties of a compound biopolymer flocculant from corn ethanol wastewater

A bioflocculant from Corynebacterium glutamicum and its application in acid mine wastewater treatment

Although many microorganisms have been found to produce bioflocculants, and bioflocculants have been considered as attractive alternatives to chemical flocculants in wastewater treatment, there are few reports on bioflocculants from the safe strain C. glutamicum, and the application of bioflocculants in acid wastewater treatment is also rare attributed to the high content of metal ions and high acidity of the water. In this study, a novel bioflocculant produced by Corynebacterium glutamicum Cg1-P30 was investigated. An optimal production of this bioflocculant with a yield of 0.52 g/L was achieved by Box-Behnken design, using 12.20 g/L glucose, 4.00 g/L corn steep liquor and 3.60 g/L urea as carbon and nitrogen source. The structural characterization revealed that the bioflocculant was mainly composed of 37.50% neutral sugar, 10.03% uronic acid, 6.32% aminosugar and 16.51% protein. Carboxyl, amine and hydroxyl groups were the functional groups in flocculation. The biofocculant was thermally stable and dependent on metal ions and acidic pH, showing a good flocculating activity of 91.92% at the dosage of 25 mg/L by aid of 1.0 mM Fe³⁺ at pH 2.0. Due to these unique properties, the bioflocculant could efficiently remove metal ions such as Fe, Al, Zn, and Pb from the real acid mine wastewater sample without pH adjustment, and meanwhile made the acid mine wastewater solution become clear with an increased neutral pH. These findings suggested the great potential application of the non-toxic bioflocculant from C. glutamicum Cg1-P30 in acid mine wastewater treatment.

The last 25 years of research on bioflocculants for kaolin flocculation with recent trends and technical challenges for the future

The generation of kaolin-containing wastewater is an inevitable consequence in a number of industries including mining, wastewater treatment, and bitumen processing. In some cases, the production of kaolin tailings waste during the production of bitumen or phosphate is as high as 3 times greater than the actual produced product. The existing inventory of nearly five billion barrels of oil sands tailings alone represents a massive storage and reclamation challenge, as well as a significant economic and environmental liability. Current reclamation options like inorganic coagulants and organic synthetic polymers may settle kaolin effectively, but may themselves pose an additional environmental hazard. Bioflocculants are an emerging alternative, given the inherent safety and biodegradability of their bio-based compositions. This review summarizes the different research attempts towards a better bioflocculant of kaolin, with a focus on the bioflocculant source, composition, and effective flocculating conditions. Bacillus bacteria were the most prevalent single species for bioflocculant production, with wastewater also hosting a large number of bioflocculant-producing microorganisms while serving as an inexpensive nutrient. Effective kaolin flocculation could be obtained over a broad range of pH values (1-12) and temperatures (5-95°C). Uronic acid and glutamic acid were predominant sugars and amino acids, respectively, in a number of effective bioflocculants, potentially due to their structural and charge similarities to effective synthetic polymers like polyacrylamide. Overall, these results demonstrate that bioflocculants can be produced from a wide range of microorganisms, can be composed of polysaccharides, protein or glycoproteins and can serve as effective treatment options for kaolin. In some cases, the next obstacle to their wide-spread application is scaling to industrially relevant volumes and their deployment strategies.

Bio-flocculation of Microcystis aeruginosa by using fungal pellets of Aspergillus oryzae: Performance and mechanism

Algal blooms caused by eutrophication are global phenomena that seriously threaten the sustainable use of freshwater resources. Traditional water treatment chemicals often typically lead to high levels of residue and cause damage to the morphology of algal cells. This study investigated an eco-friendly fungal bio-flocculant, Aspergillus oryzae, to remove the representative microalgae (Microcystis aeruginosa). Furthermore, it explored crucial flocculation parameters, adsorption kinetics, and thermodynamics of microalgae using A. oryzae. Accordingly, a flocculation efficiency of >95% was achieved when the fungus was cultured for six days, flocculant dosage was 11 g/L, rotation speed was 100 rpm, temperature was 25 °C, flocculation time was 5 h, and pH ranged between 4.0 and 9.0. KEGG analysis based on the genomic data, and chemical composition analysis revealed that proteins and polysaccharides were the major components of metabolites. Zeta potential analysis, scanning electron microscopy, three-dimensional fluorescence, X-ray spectroscopy, and infrared spectroscopy, electrostatic attraction revealed that electrostatic attraction promoted the destabilization and aggregation of microalgae. Additionally, hyphal surface adsorption and chemisorption from extracellular proteins and exopolysaccharides aided in the removal of microalgae. Therefore, fungi-based bio-flocculants have the potential to remove microalgae in a simple, effective, and eco-friendly manner without the complex extraction of extracellular metabolites.

A polysaccharide-based bioflocculant BP50-2 from banana peel waste: Purification, structure and flocculation performance

In this study, the purification and characterization of a polysaccharide-based bioflocculant BP50-2 of banana peel waste were investigated. BP50-2 was purified and identified through HPLC, XPS, TG, SEM, AFM, etc. The results showed that BP50-2 was a heteropolysaccharide composed of Mannose, Rhamnose, Glucuronic acid, Galacturonic acid, Glucose, Galactose, and Fucose at a molar ratio of 8.97:5.36:1.92:1.00:32.52:8.30:2.64, respectively. The MW of BP50-2 was 1.47 × 10 3 KDa. BP50-2 had high pH stability that maintained flocculation activity on kaolin suspension for a pH range from 3 to 11, and high-temperature stability ranged from room temperature to 90 °C. BP50-2 was non-sensitive to cation and affected by HCl, EDTA, little affected by urea, which showed that the BP50-2 was non-cation dependent and its main binding mode with kaolin was ionic bond and contained a small amount of hydrogen bond. And flocculation mechanisms were discussed, which indicated that adsorption bridging was the main mechanism of the flocculation process of BP50-2-Kaolin or BP50-2-Mg²⁺-Kaolin. Moreover, BP50-2 had decolorization activity on RhB and removal activity of heavy metal ion, of which removal rate of Pb²⁺ was the highest. In brief, BP50-2 showed good performance on the removal of pigment, adsorption of heavy metals, and flocculation of particles.

Physicochemical factors affecting flocculating properties of the proteoglycan isolated from Rhodococcus opacus

The water-soluble fraction of proteoglycan RS-89 isolated from the Rhodococcus opacus FCL89 and composed of 64.6% polysaccharide and 9.44% protein has been studied as regards its flocculating activity. The RS-89 polysaccharide component includes mannose, galactose and glucose at the molar ratio of 2.7: 1.3: 1. The basic factors affecting flocculating activity of the RS-89 have been established. Additionally, the kinetics of kaolin sedimentation without and with the bioflocculant was investigated. The presence of divalent metal ions had a positive effect on the flocculating activity of the RS-89. The addition of Ca2+ increased the RS-89 flocculating activity in comparison to the other studied metals. It was proved that the proteoglycan RS-89 achieved the highest flocculating activity at the concentration equal to 2 mg/L and in the presence of 10 mmol/L of Ca2+. The zeta potential values are less negative when there is an interaction between the kaolin particles and metal ions without the RS-89 in the tested systems. Therefore, the proposed mechanism to describe the proteoglycan interaction with kaolin particles in the presence of divalent ions includes charge neutralization and a bridging mechanism.

Evaluation of renewable pH-responsive starch-based flocculant on treating and recycling of highly saline textile effluents

Herein, we report a novel renewable pH-responsive starch-based flocculant (CIAT-ST) via etherifying 2-chloro-4,6-isopropylamino-[1,3,5]-triazine (CIAT) onto the starch backbones for decontamination and reuse of highly saline effluents. The obtained CIAT-ST shows a unique pH-sensibility and reversibility in response to a subtle pH change due to a pH-controllable surface charge density of polymer chains. The level of residual CIAT-ST in the solution can be facilely monitored by using UV-vis detection. The dye flocculation performance of CIAT-ST was evaluated by using a batch experiment. The results exhibited that the dye removal was highly dependent on the solution pH (optimal pH was 2), the flocculation equilibrium can be achieved within 5 min, and the maximum flocculation capacity of CIAT-ST for K-2BP and KN-B5 were calculated to be 2452.6 ± 23.9 and 792.7 ± 14.1 mg/g, respectively. The multiple flocculation mechanisms, including charge neutralization, bridging and charge patching, may participate in the flocculation process. Adjustment in pH-mediated hydrophilicity-hydrophobicity switch of flocculant facilitates readily recovery and then sequentially reused three times while retaining satisfying flocculation efficiency. A significant contribution was also confirmed that the highly saline effluents after flocculation and sedimentation were reused in three successive dyeing processes without sacrificing fabric quality (ΔE* < 1) due to relatively low polymer residuals, and the efficiency of salt reuse for consecutive regeneration processes could be achieved above 85%. The present work could provide alternative thoughts for the reutilization of spent flocculant and clarified saline wastewater, which is also an efficient and sustainable strategy for textile wastewater management.

Recent advances and perspectives in efforts to reduce the production and application cost of microbial flocculants

Microbial flocculants are macromolecular substances produced by microorganisms. Due to its non-toxic, harmless, and biodegradable advantages, microbial flocculants have been widely used in various industrial fields, such as wastewater treatment, microalgae harvest, activated sludge dewatering, heavy metal ion adsorption, and nanoparticle synthesis, especially in the post-treatment process of fermentation with high safety requirement. However, compared with the traditional inorganic flocculants and organic polymeric flocculants, the high production cost is the main bottleneck that restricts the large-scale production and application of microbial flocculants. To reduce the production cost of microbial flocculant, a series of efforts have been carried out and some exciting research progresses have been achieved. This paper summarized the research advances in the last decade, including the screening of high-yield strains and the construction of genetically engineered strains, search of cheap alternative medium, the extraction and preservation methods, microbial flocculants production as an incidental product of other biological processes, combined use of traditional flocculant and microbial flocculant, and the production of microbial flocculant promoted by inducer. Moreover, this paper prospects the future research directions to further reduce the production cost of microbial flocculants, thereby promoting the industrial production and large-scale application of microbial flocculants.

Production of a bioflocculant from ramie biodegumming wastewater using a biomass-degrading strain and its application in the treatment of pulping wastewater

The major bottleneck for industrial applications of microbial flocculants is the high production cost. Here, a novel bacterium, Diaphorobacter nitroreducens R9, was isolated that can secret ligninase and cellulase and simultaneously produce bioflocculants (MBF-9) through conversion of ramie biomass. The production of MBF-9 was closely related to the ligninase and cellulase activities of D. nitroreducens. Both ligninase and cellulase showed peak activity at pH 8.5 and 6.0 and retained approximately 80% of cellulase activity and 95% of ligninase activity at pH 8.0. The optimal production conditions with the highest bioflocculant yield (3.86 g/L degumming wastewater) were determined at a fermentation time of 48 h, fermentation temperature of 30 °C, inoculum size of 4.0%, COD_Cr of ramie degumming wastewater of 1500 mg/L and initial pH of 8.0. In addition, MBF-9 removed 96.2% turbidity, 79.5% chemical oxygen demand (COD), 59.2% lignin, and 63.1% sugar from the pulping wastewater at an MBF-9 dosage of 831.57 mg/L.

Production of a bioflocculant from Enterobacter sp. P3 using brewery wastewater as substrate and its application in fracturing flowback water treatment

A novel bioflocculant (BW-P3) was produced by a strain of Enterobacter sp. P3 using brewery wastewater as substrate and was further applied to remove the colored substance of fracturing flowback water. The optimum conditions for bioflocculant production were specified by the response surface methodology as COD of brewery wastewater 1487.77 mg/L, glucose 8.94 g/L and initial pH 7.09, under which a bioflocculant yield of 1.274 g/L could be reached. The BW-P3 consists of 79.12% polysaccharides and 15.63% protein. Results show that BW-P3 has a high molecular weight (921 kDa) and contains functional groups (hydroxyl, amino, carbonyl, and acylamino) that likely contribute to flocculation. When using the BW-P3 to flocculate fracturing flowback water, the optimal dosage was 1 g/L BW-P3 with addition of 100 mg/L polymeric aluminum chloride as coagulant aid, and treated under 50 °C at pH 7. Under the optimal condition, the removal rates of chroma and suspended solids (SS) of the fracturing flowback water could reach 85% and 52%, respectively.

Bioflocculant production using palm oil mill and sago mill effluent as a fermentation feedstock: Characterization and mechanism of flocculation

This study was conducted to examine the production of bioflocculants using agricultural wastewater as a fermentation feedstock under different temperatures and incubation times. The mechanism of flocculation was studied to gain a detailed understanding of the flocculation activity. The highest bioflocculant yield (2.03 g/L) at a temperature of 40 °C was produced in a palm oil mill effluent medium (BioF-POME). Bioflocculant produced from a fermented SME medium (BioF-SME) showed the highest activity. The flocculation tests for colour and turbidity removal from lake water indicated that BioF-SME and BioF-POME performed comparably to commercial alum. Analyses of the bioflocculants using liquid chromatography-mass spectrometry (LC-MS) found that the bioflocculants contained xylose and glucose. The mechanism study showed that flocculation occurred through charge neutralization and interparticle bridging between the bioflocculant polymer and the particles in the lake water. Thus, agricultural wastewater can be used as a fermentation feedstock for high-quality bioflocculants.

Implications for industrial application of bioflocculant demand alternatives to conventional media: waste as a substitute

The biodegradability and safety of the bioflocculants make them a potential alternative to non-biodegradable chemical flocculants for wastewater treatment. However, low yield and production cost has been reported to be the limiting factor for large scale bioflocculant production. Although the utilization of cheap nutrient sources is generally appealing for large scale bioproduct production, exploration to meet the demand for them is still low. Although much progress has been achieved at laboratory scale, Industrial production and application of bioflocculant is yet to be viable due to cost of the production medium and low yield. Thus, the prospects of bioflocculant application as an alternative to chemical flocculants is linked to evaluation and utilization of cheap alternative and renewable nutrient sources. This review evaluates the latest literature on the utilization of waste/wastewater as an alternative substitute for conventional expensive nutrient sources. It focuses on the mechanisms and metabolic pathways involved in microbial flocculant synthesis, culture conditions and nutrient requirements for bioflocculant production, pre-treatment, and also optimization of waste substrate for bioflocculant synthesis and bioflocculant production from waste and their efficiencies. Utilization of wastes as a microbial nutrient source drastically reduces the cost of bioflocculant production and increases the appeal of bioflocculant as a cost-effective alternative to chemical flocculants.

Chemical reduction of methylene blue in the presence of nanocatalysts: a critical review

Methylene blue (MB) (3,7-bis (dimethylamino)-phenothiazin-5-ium chloride) is a harmful pollutant and has been long been known for its detrimental effects on human health. Over the recent years, many strategies including reduction, oxidation, biological and photochemical degradation have been reported for converting this harmful dye into commercially useful products. Among the aforementioned strategies, the nanocatalytic reduction of MB into its reduced counterpart, i.e. leucomethylene blue, is considered more preferable because it has been reported to have numerous applications in various industrial fields in the academic literature. The reduction of MB is the kinetically unfavorable reaction. Henceforth, various nanocatalytic systems utilizing different kinds of stabilization mediums have reportedly been used for speeding up this particular reaction. This article attempts to not only describe the fundamental properties of the reduction reaction of MB but also present the classification of the recently reported nanocatalytic assemblies on the basis of the utilized supporting medium. Various techniques used for the characterization of nanocatalytic systems reported for the reduction of MB have been summarized in this review. The thermodynamics, kinetics and mechanistic studies of this nanocatalytic reaction have also been narrated here. This critical review has been written comprehensively to abridge the recent research progress in the assemblage of nanocatalytic systems used for the reduction of MB and to propose some new ideas for further development in this area.

Trichosporon fermentans biomass flocculation from soybean oil refinery wastewater using bioflocculant produced from Paecilomyces sp. M2-1

The soybean oil refinery (SOR) wastewater contains a high concentration of chemical oxygen demand (COD) and lipid, so the direct emissions of SOR wastewater will result in environmental pollution and waste of resources. Oleaginous yeast Trichosporon fermentans can consume organic materials in SOR wastewater to synthesize microbial oil, which achieves the purpose of SOR wastewater resource utilization. The effective harvesting technology of oleaginous yeasts can improve the utilization efficiency. In this study, Paecilomyces sp. M2-1 with high flocculating activity was isolated. The flocculants produced by M2-1 (MBF2-1) include 75% (w/w) polysaccharides, rely on cations, and display the flocculation percentage of above 77% in the range of pH 2-11. Especially under alkaline conditions, the flocculation percentage can be kept above 97%. The results of scanning electron microscope observation and zeta potential measurements suggested that the bridging, net trapping, and sweeping were the main flocculation mechanism of MBF2-1. MBF2-1 could flocculate T. fermentans that was used to reduce the organic matter in SOR wastewater and to produce microbial oil. Under the optimum conditions, the flocculation percentage of MBF2-1 against T. fermentans from SOR wastewater can reach 95%. Fatty acid content percent in microbial oil from T. fermentans was not almost affected by flocculation of MBF2-1. Moreover, MBF2-1 can further remove 55% and 53% of COD and oil content in the fermented SOR wastewater, respectively. The properties and high flocculating percentage displayed by MBF2-1 indicated its potential application prospect in oleaginous yeast harvest and food industry wastewater treatment.

Flocculation behaviour of bioflocculant produced from chicken viscera

The flocculation performance of bioflocculant produced by Aspergillus flavus S44-1 grown on chicken viscera hydrolysate was investigated. The investigations were carried out using jar testing and kaolin clay suspension as model wastewater. The bioflocculant yielded a minimum of 83.1% efficiency in flocculating 2-12 g L-1 kaolin clay suspension over a wide temperature range (4-80 °C) and functioned maximally at neutral pH. The bioflocculant significantly flocculated different suspended particles such as activated carbon (92%), soil solid (94.8%), and algae (69.4%) at varying concentrations. Bridging mediated by cation is suggested as the main mechanism of flocculation by the present bioflocculant.

A novel carboxyl-rich chitosan-based polymer and its application for clay flocculation and cationic dye removal

Due to the complexity of contaminants, the effectiveness of traditional flocculants toward water purification is insufficient. To break the limitation, a novel polymer flocculant [chitosan grafted poly (acrylamide-itaconic acid), CS-g-P(AM-IA)] was synthesized via ultraviolet-initiated graft copolymerization reaction. Characterization results revealed that the graft copolymers were successfully synthesized and with rougher surface structure. The solubility of CS-g-P(AM-IA) and chitosan grafted polyacrylamide (CS-g-PAM) were greatly improved and they can dissolve in the wide pH range of 2.0-12.0. CaCl₂ was used as a source of cation bridge to enhance the flocculation of kaolin particles, and its optimum dosage was 150 mg·L^-1. At dosage of 30 mg·L^-1 and pH of 5.0, the turbidity removal efficiency of CS-g-P(AM-IA) reached the maximum of 93.8%, whereas those of CS-g-PAM and CS were 96.7% and 76.9%, respectively. The patchwise adsorption of ionic groups embedded in the molecular chain on Ca²⁺-clay complexes took effect to generate flocs with larger particle size. Besides, the decolorization ability of cationic dyes by CS-g-P(AM-IA) was greatly enhanced due to the role of abundant carboxyl groups. In the crystal violet (CV) adsorption experiment, the maximum CV dye removal efficiency for CS-g-P(AM-IA) reached the maximum of 81.6% at dosage of 0.7 mg·mL^-1 and pH of 9.0, while those for CS-g-PAM and CS were 51.7% and 36.5%, respectively.

Characterization and coagulation-flocculation performance of a composite flocculant in high-turbidity drinking water treatment

Klebsiella variicola B16, a microbial bioflocculant (MBF-B16)-producing bacteria, was isolated and identified by its 16S rRNA sequence, biochemical properties, and physiological characteristics. The effects of culture conditions on MBF-B16 production, including carbon source, nitrogen source, C/N ratio, initial pH, and culture temperature, were investigated in this study. Results showed that 6.96 g of MBF-B16 could be extracted from a 1-L culture broth under optimized conditions. Chemical analysis showed that polysaccharide and protein were the main components. The neutral sugar consisted of galactose only, which was proposed in Klebsiella genus for the first time. In addition, a composite flocculant (CF) that contains polyaluminum ferric chloride (PAFC) and MBF-B16 for the removal of turbidity and SS in drinking water was optimized by response surface methodology. CF could reduce PAFC dosage by about 56.2-72%. Charge neutralization and adsorption bridging effect were the primary flocculation mechanisms.