Single pot bioprocessing for ethanol production from biogenic municipal solid waste

Development of a simple and versatile process for commercial and municipal lignocellulosic waste conversion into fermentable sugars

Lignocellulosic wastes are valuable feedstock in biorefinery thanks to their high sugars content and low level of fibers intricacy. However, their massification is often a limiting parameter in the development of industrial projects. Hence, this study aims to develop an efficient process enabling the conversion of several waste streams within the same process line. Several pretreatment and enzymatic hydrolysis parameters were firstly evaluated with Old Corrugated Cardboards (OCC) as a model substrate. A chemical free pretreatment followed by an enzymatic hydrolysis (Cellic Ctec 3 enzymatic cocktail at 0.06 g of cocktail per g of Total Sugars (TS)) efficiently depolymerized OCC into monomeric sugars (0.50 g/gTS) consequently fermented into ethanol (0.24 g/gTS). Then, the suitability of this process was validated for sugars production from Pulp and Paper (P&P) sludge (0.48 g/gTS), sieved toilets papers (0.40 g/gTS), the Organic fraction of municipal solid waste (0.37 g/gTS) and Waste Wood B (0.08 g/gTS).

Sustainable enzymatic treatment of organic waste in a framework of circular economy

Enzymatic treatment of food and vegetable waste (FVW) is an eco-friendly approach for producing industrially relevant value-added products. This review describes the sources, activities and potential applications of crucial enzymes in FVW valorization. The specific roles of amylase, cellulase, xylanase, ligninase, protease, pectinase, tannase, lipase and zymase enzymes were explained. The exhaustive list of value-added products that could be produced from FVW is presented. FVW valorization through enzymatic and whole-cell enzymatic valorization was compared. The note on global firms specialized in enzyme production reiterates the economic importance of enzymatic treatment. This review provides information on choosing an efficient enzymatic FVW treatment strategy, such as nanoenzyme and cross-linked based enzyme immobilization, to make the process viable, sustainable and cheaper. Finally, the importance of life cycle assessment of enzymatic valorization of FVW was impressed to prove this approach is a better option to shift from a linear to a circular economy.

Emerging innovations for sustainable production of bioethanol and other mercantile products from circular economy perspective

Biogenic municipal solid waste (BMSW) and food waste (FW) with high energy density are ready to tap renewable resources for industrial scale ethanol refinery foreseen for establishing bio-based society. Circular economy has occupied limelight in the domain of renewable energy and sustainable chemicals production. The present review highlights the importance of BMSW/FW as newer feed reserves that can cater as parent molecules for an array of high-visibility industrial products along with bioethanol upon implementing a judicious closed-cascade mass-flow mechanism enabling ultimate feed and waste stream valorisation. Though these organics are attractive resources their true potential for energy production has not been quantified yet owing to their heterogeneous composition and associated technical challenges thus pushing waste refinery and industrial symbiosis concepts to backseat. To accelerate this industrial vision, the novel bioprocessing strategies for enhanced and low-cost production of bioethanol from BMSW/FW along with other commercially imperative product portfolio have been discussed.

Production of bioethanol from food waste: Status and perspectives

There is an immediate global requirement for an ingenious strategy for food waste conversion to biofuels in order to replace fossil fuels with renewable resources. Food waste conversion to bioethanol could lead to a sustainable process having the dual advantage of resolving the issue of food waste disposal as well as meeting the energy requirements of the increasing population. Food waste is increasing at the rate of 1.3 billion tonnes per year, considered to be one-third of global food production. According to LCA studies discarding these wastes is detritus to the environment, therefore; it is beneficial to convert the food waste into bioethanol. The CO₂ emission in this process offers zero impact on the environment as it is biogenic. Among several pretreatment strategies, hydrothermal pretreatment could be a better approach for pretreating food waste because it solubilizes organic solids, resulting in an increased recovery of fermentable sugars to produce bioenergy.

Understanding the management of household food waste and its engineering for sustainable valorization- A state-of-the-art review

Increased urbanization and industrialization accelerated demand for energy, large-scale waste output, and negative environmental consequences. Therefore, the implementation of an effective solid-waste-management (SWM) policy for the handling of food waste is of great importance. The global food waste generation is estimated at about 1.6 gigatons/yr which attributes to an economic revenue of 750 billion USD. It can be converted into high-value enzymes, surfactants, Poly-hydroxybutyrate, biofuels, etc. However, the heterogeneous composition of food with high organic load and varying moisture content makes their transformation into value-added products difficult. This review aims to bring forth the possibilities and repercussions of food waste management. The socio-economic challenges related to SWM are comprehensively discussed particularly in terms of environmental concern. The engineering aspect in the collection, storage, and biotransformation of food waste into useful value-added products such as biofuels, advanced biomaterials, bioactive compounds, and platform chemicals are critically reviewed for efficient food waste management.

Conversion of banana peel into diverse valuable metabolites using an autochthonous Rhodotorula mucilaginosa strain

Low-cost substrates are an exciting alternative for bioprocesses; however, their complexity can affect microorganism metabolism with non-desirable outcomes. This work evaluated banana peel extract (BPE) as a growth medium compared to commercial Yeast-Malt (YM) broth in the native and non-conventional yeast Rhodotorula mucilaginosa UANL-001L. The production of carotenoids, fatty acids, and exopolysaccharides (EPS) was also analyzed. Biomass concentration (3.9 g/L) and growth rate (0.069 g/h) of Rhodotorula mucilaginosa UANL-001L were obtained at 200 g/L of BPE. Yields per gram of dry biomass for carotenoids (317 µg/g) and fatty acids (0.55 g/g) showed the best results in 150 g/L of BPE, while 298 µg/g and 0.46 mg/g, respectively, were obtained in the YM broth. The highest yield of EPS was observed in 50 g/L of BPE, a two-fold increase (160.1 mg/g) compared to the YM broth (76.3 mg/g). The fatty acid characterization showed that 100 g/L of BPE produced 400% more unsaturated compounds (e.g., oleic and ricinoleic acid) than the YM broth. Altogether, these results indicate that BPE is a suitable medium for producing high-value products with potential industrial applications.

Eukaryotic community composition and dynamics during solid waste decomposition

Consortia of microbial community are involved in organic waste decomposition in municipal solid waste (MSW) landfill via competition, syntropy, and predation. Bacterial and archaeal community structure and function have been extensively studied in this process, whereas the eukaryotic community structure and function are largely unidentified. This gap stands for one of the fundamental researches of microbial ecology, that is, "what is the importance of variation in eukaryotic community structure and function to solid waste decomposition? The main idea of this work is to characterize changes in eukaryotic community composition and the associated driver during solid waste decomposition. Using high throughput sequencing targeting 18S rRNA genes, community composition and dynamics of eukaryotic during solid wasted decomposition were studied, as well as the differences with solid waste and leachate physiochemical parameters. Concomitant to the expected changes in physiochemical factors, eukaryotic community composition and diversity changed along solid waste decomposition indicated by aerobic phase (AP), anaerobic acid phase (ACP), and methanogenic phase (MP) and the structure was shaped by the nutrients (BOD₅, total phosphorus, and nitrate) in leachate. Ascomycota, the predominant eukaryote, showed significant (p < 0.05) different structure among AP, ACP, and MP in phylum, genera, and species levels. Abundant Freshwater Opisthokonta was present in MP, suggesting a methane carbon cycling via grazing methane oxidation microorganism. Amoebozoa, Alveolata, Rhizaria, and Stramenopiles showed successional pattern during solid waste decomposition, indicating a short food chain establishment. Characterization on eukaryotic community composition and dynamics during solid waste decomposition are crucial for understanding of microbial consortia ecological function on solid waste decomposition and are also helpful for MSW management.Key points• Abundant Ascomycota significantly differed at AP, ACP, and MP.• Eukaryotic succession indicated a short food chain establishment.• Entire eukaryotic community structure was associated to nutrients in leachate.

Biochemical biorefinery: A low-cost and non-waste concept for promoting sustainable circular bioeconomy

The transition from a fossil-based linear economy to a circular bioeconomy is no longer an option but rather imperative, given worldwide concerns about the depletion of fossil resources and the demand for innovative products that are ecocompatible. As a critical component of sustainable development, this discourse has attracted wide attention at the regional and international levels. Biorefinery is an indispensable technology to implement the blueprint of the circular bioeconomy. As a low-cost, non-waste innovative concept, the biorefinery concept will spur a myriad of new economic opportunities across a wide range of sectors. Consequently, scaling up biorefinery processes is of the essence. Despite several decades of research and development channeled into upscaling biorefinery processes, the commercialization of biorefinery technology appears unrealizable. In this review, challenges limiting the commercialization of biorefinery technologies are discussed, with a particular focus on biofuels, biochemicals, and biomaterials. To counteract these challenges, various process intensification strategies such as consolidated bioprocessing, integrated biorefinery configurations, the use of highly efficient bioreactors, simultaneous saccharification and fermentation, have been explored. This study also includes an overview of biomass pretreatment-generated inhibitory compounds as platform chemicals to produce other essential biocommodities. There is a detailed examination of the technological, economic, and environmental considerations of a sustainable biorefinery. Finally, the prospects for establishing a viable circular bioeconomy in Nigeria are briefly discussed.

Fungal biorefinery for sustainable resource recovery from waste

Depletion of natural resources and negative impact of fossil fuels on environment are becoming a global concern. The concept of biorefinery is one of the alternative platforms for the production of biofuels and chemicals. Valorisation of biological resources through complete utilization of waste, reusing secondary products and generating energy to power the process are the key principles of biorefinery. Agricultural residues and biogenic municipal solid wastes are getting importance as a potential feedstock for the generation of bioproducts. This communication reviews and highlights the scope of yeast and fungi as a potent candidate for the synthesis of gamut of bioproducts in an integrated approach addressing sustainability and circular bioeconomy. It also provides a close view on importance of microbes in biorefinery, feedstock pretreatment strategies for renewable sugar production, cultivation systems and yeast and fungi based products. Integrated closed loop approach towards multiple product generation with zero waste discharge is also discussed.

Fungal xylanolytic enzymes: Diversity and applications

As important polysaccharide degraders in nature, fungi can diversify their extensive set of carbohydrate-active enzymes to survive in ecological habitats of various composition. Among these enzymes, xylanolytic ones can efficiently and sustainably degrade xylans into (fermentable) monosaccharides to produce valuable chemicals or fuels from, for example relevant for upgrading agro-food industrial side streams. Moreover, xylanolytic enzymes are being used in various industrial applications beyond biomass saccharification, e.g. food, animal feed, biofuel, pulp and paper. As a reference for researchers working in related areas, this review summarized the current knowledge on substrate specificity of xylanolytic enzymes from different families of the Carbohydrate-Active enZyme database. Additionally, the diversity of enzyme sets in fungi were discussed by comparing the number of genes encoding xylanolytic enzymes in selected fungal genomes. Finally, to support bio-economy, the current applications of fungal xylanolytic enzymes in industry were reviewed.

Refining of vegetable waste to renewable sugars for ethanol production: Depolymerization andfermentation optimization

The study evaluates the potential of different vegetable wastes namely, composite vegetable waste (CVW), potato waste (PW), sweet potato waste (SPW) and yam waste (YW) as an alternative feedstock for the production of renewable sugars. Thermal assisted chemical pretreatment followed by enzymatic saccharification yielded maximum sugars (0.515 g/g CVW, 0.56 g/g PW, 0.57 g/g SPW and 0.56 g/g YW) with total carbohydrate depolymerization of 95.01%, 88.30%, 90.32% and 88.59% respectively. Obtained sugars were valorized into bioethanol through fermentation using S. cerevisiae by optimizing the pH and temperature. The highest ethanol yield of 251.85 mg/g was obtained from SPW at 35°C followed by YW (240.98 mg/g), PW (235.4 mg/g) and CVW (125.6 mg/g) at pH 5.0. Utilizing the abundantly available vegetable wastes as a renewable feedstock for reducing sugars and subsequent bioethanol production will influence the economics and sustainability of the process positively in circular biorefinery format.

Advanced Bioethanol Production: From Novel Raw Materials to Integrated Biorefineries

The production of so-called advanced bioethanol offers several advantages compared to traditional bioethanol production processes in terms of sustainability criteria. This includes, for instance, the use of nonfood crops or residual biomass as raw material and a higher potential for reducing greenhouse gas emissions. The present review focuses on the recent progress related to the production of advanced bioethanol, (i) highlighting current results from using novel biomass sources such as the organic fraction of municipal solid waste and certain industrial residues (e.g., residues from the paper, food, and beverage industries); (ii) describing new developments in pretreatment technologies for the fractionation and conversion of lignocellulosic biomass, such as the bioextrusion process or the use of novel ionic liquids; (iii) listing the use of new enzyme catalysts and microbial strains during saccharification and fermentation processes. Furthermore, the most promising biorefinery approaches that will contribute to the cost-competitiveness of advanced bioethanol production processes are also discussed, focusing on innovative technologies and applications that can contribute to achieve a more sustainable and effective utilization of all biomass fractions. Special attention is given to integrated strategies such as lignocellulose-based biorefineries for the simultaneous production of bioethanol and other high added value bioproducts.

Bioconversion of municipal solid waste into bio-based products: A review on valorisation and sustainable approach for circular bioeconomy

Municipal solid waste management is one of the major issues throughout the world. Inappropriate management of municipal solid waste (MSW) can pose a major hazard. Anaerobic processing of MSW followed by methane and biogas generation is one of the numerous sustainable energy source options. Compared with other technologies applicable for the treatment of MSW, factors like economic aspects, energy savings, and ecological advantages make anaerobic processing an attractive choice. This review discusses the framework for evaluating conversion of municipal solid waste to energy and waste derived bioeconomy in order to address the sustainable development goals. Further, this review will provide an innovative work foundation to improve the accuracy of structuring, quality control, and pre-treatment for the ideal treatment of different segments of MSW to achieve a sustainable circular bioeconomy. The increasing advancements in three essential conversion pathways, in particular the thermochemical, biochemical, and physiochemical conversion methods, are assessed. Generation of wastes should be limited and resource utilization must be minimised to make total progress in a circular bioeconomy.

Biodegradable and non-biodegradable fraction of municipal solid waste for multifaceted applications through a closed loop integrated refinery platform: Paving a path towards circular economy

An increase in population, rapid urbanization and industrialization has accelerated the rate of municipal solid waste generation. The current disposal of solid waste is a burgeoning issue and it's in immediate need to shift the existing disposal processes to a sustainable manner. Circular economy (CE) is a conceptual model which is been used for better use of resources and minimization of waste in a closed loop approach which could be appropriate for waste management. In this context, the present review illustrates the effective use of biodegradable and non-biodegradable fraction of solid waste in a closed loop integrated refinery platforms for the recovery of bioenergy resources and for the production of value added products. The biodegradable fraction of solid waste could be treated by advanced biological processes with the simultaneous production of bioenergy such as biohydrogen, biomethane, bioelectricity, etc., and other value added products like butanol, ethanol, methanol etc. The scheme illustrates the closed loop approach, the bioenergy generated from the biodegradable fraction of solid waste could be used for the operation of internal combustion engines and the energy could be further used for processing the waste. The non-biodegradable fraction of solid waste could be used for construction and pavement processes. Overall the study emphasizes the paradigm shift of solid waste management concepts from linear economy to a circular economy following the "Zero Waste" concept. The study also explains the circular economy policies practiced for solid waste management that stimulates the economy of the country and identify the pathways to maximize the local resources. In addition the review addresses the advanced information and communication technologies to unfold the issues and challenges faced in the solid waste management. The smart governance of managing waste using the "Internet of Things" (IoT) is one of the great precursors of technological development that could lead innovations in waste management.

Hydrothermal liquefaction of biogenic municipal solid waste under reduced H2 atmosphere in biorefinery format

Municipal solid waste (MSW), an inexorable by-product of anthropogenic activities composes of nearly 50% of the organic (biogenic) fraction. Hydrothermal liquefaction (HTL) was studied to facilitate thermal depolymerization of organic fraction of MSW to biocrude at sub-critical region of water (200 °C; 100 bar pressure) employing H₂ induced reducing conditions. Food, vegetable, and composite wastes were evaluated as feedstocks to produce HTL derivatives in the form of liquor (biocrude and aqueous phase), biochar and bio-gas. The biocrude (HTL_OF) showed middle oil as major fraction along with C₆-C₂₂ compounds. Composite waste resulted in relatively higher yield of biocrude fraction. The aqueous phase (HTL_AF) documented the presence of reducing sugars, sotolon and furfurals as major fraction. Biochar (HTL_BC) composition showed maximum carbon fraction followed by hydrogen and oxygen. H₂ induced reduced condition facilitated conversion of the biogenic MSW at relatively lower input conditions to various biobased fractions cohesively addressing the basic biorefinery requirement.

Sequential and consolidated bioprocessing of biogenic municipal solid waste: A strategic pairing of thermophilic anaerobe and mesophilic microaerobe for ethanol production

Feedstock availability and its pretreatment, high process economics and insufficient ethanol (H_Et) titres necessitated the bioprocesses that are sustainable. The advanced consolidated bioprocessing (CBP_Seq) strategy presently considered for improved H_Et production involves, sequential coupling of CBP thermophile, Clostridium thermocellum ATCC-27405 with mesophilic microaerobe, Pichia stipitis NCIM-3498. Biogenic municipal solid waste (BMSW) pretreated with 0.5% NaOH (CS_PBMSW) served as the sole carbon source. CBP_Seq (23.99 g/L) fared better than CBP standalone (18.10 g/L) wherein 1.32-folds improvement in H_Et titre was recorded. Considering insufficient xylanase titre in cellulosome complex of C. thermocellum, CBP_Seq was performed employing exogenous xylanases (CBP_SeqE) to improve xylan digestibility and H_Et yield. CBP_SeqE-II biosystem at pH 5 showed maximum H_Et titre of 36.90 g/L which corresponds to yield of 0.26 g H_Et/ g CS_PBMSW. This study substantiates efficacy of CBP_SeqE-II biosystem in sustainable bioethanol production from BMSW in a single reactor without laborious steps.

Adsorption of ferulic acid from an alkali-pretreated hydrolysate using a new effective adsorbent prepared by a thermal processing method

A new adsorbent (AEPA₂₅₀) was prepared using the enzymatic hydrolyzed residue of rice straw in an air environment at 250 ℃ by a thermal processing method. Compared to the commercial adsorbent, AEPA₂₅₀ possessed a larger specific surface area of 277.680 m² g^-1, and the maximum adsorption efficiency of ferulic acid from alkali-pretreated hydrolysate of rice straw achieved 70.33 % at the optimum conditions. Adsorption kinetics and isotherm studies showed that the pseudo second-order (PSO) (0.997 ≤ R² ≤ 0.999) and Liu models (0.931 ≤ R² ≤ 0.997) exhibited better fitting results, which indicated that chemical and saturable adsorption existed between ferulic acid and AEPA₂₅₀. An adsorption thermodynamics study revealed the spontaneous and endothermic adsorption process (ΔH^o > 0 and ΔS^o< 0). Micropore diffusion was defined as the major adsorption rate-limiting step according to the analysis of Webber-Morris and Bangham's model. Additionally, π-π*, ion exchange, hydrogen bonding and precipitation were recognized as the four main mechanisms of ferulic acid removal by AEPA₂₅₀ through SEM/EDX, EDX mapping, XPS, FTIR and XRD analysis. These results indicated that AEPA₂₅₀ was effective for adsorbing inhibitors in pretreated rice straw hydrolysates, and it has high potential for application in establishing the self-sufficient production process of bioethanol.

Potential applications of extracellular enzymes from Streptomyces spp. in various industries

Extracellular enzymes produced from Streptomyces have the potential to replace toxic chemicals that are being used in various industries. The endorsement of this replacement has not received a better platform in developing countries. In this review, we have discussed the impact of chemicals and conventional practices on environmental health, and the role of extracellular enzymes to replace these practices. Burning of fossil fuels and agriculture residue is a global issue, but the production of biofuel using extracellular enzymes may be the single key to solve all these issues. We have discussed the replacement of hazardous chemicals with the use of xylanase, cellulase, and pectinase in food industries. In paper industries, delignification was done by the chemical treatment, but xylanase and laccase have the efficient potential to remove the lignin from pulp. In textile industries, the conventional method includes the chemicals which affect the nervous system and other organs. The use of xylanase, cellulase, and pectinase in different processes can give a safe and environment-friendly option to textile industries. Hazardous chemical pesticides can be replaced by the use of chitinase as an insecticide and fungicide in agricultural practices.

Improved lignocellulose degradation efficiency based on Fenton pretreatment during rice straw composting

This study aims to explore the effect of Fenton pretreatment on organic fractions, enzymes activities and microbial communities during composting. In this study, rice straw was chosen to be composted after pretreatment. The results indicated that Fenton pretreatment significantly increased the degradation of organic matter and coarse fiber contents, which might be the reason that Fenton pretreatment enhanced lignocellulose-degrading enzymes activities during composting, including CMCase, FPase, xylanase, manganese peroxidase, lignin peroxidase and laccase. Additionally, Fenton pretreatment reshaped bacteria community. The key enzymes and environmental factors, which affected organic fractions degradation were identified by redundancy analysis. Furthermore, structural equation modeling and variation partitioning analysis further revealed possible mechanisms of organic fractions degradation in different treatments during composting. In summary, the combined application Fenton pretreatment and composting improved lignocellulose degradation efficiency, which provided for an effective and environment-friendly way to manage lignocellulose wastes.

Succession of bacterial community structure and metabolic function during solid waste decomposition

Bacterial community structure and metabolic function during solid waste decomposition were investigated using Illumina MiSeq sequencing and phylogenetic investigation of communities by reconstruction of unobserved states, respectively. Results showed that bacterial community diversity and structure differed in aerobic phase, anaerobic acid phase, and methanogenic phase. Anaerobic acid phase had significantly (p < 0.05) higher richness. Proteobacteria, Firmicutes, and Bacteroidetes were the dominant representatives with significant (p < 0.05) difference between three phases. Total nitrogen of solid waste and pH of leachate were the important factors in shaping bacterial community composition. Bacterial metabolism, information storage and processing, and cellular processes and signaling were the primary functions during solid waste decomposition. Key function genes (amo, nar, nis, and nos) profiles suggested that nitrification and denitrifiation mainly occurred in AP and both AP and MP, respectively.

Consolidated Bioprocess for Bioethanol Production from Raw Flour of Brosimum alicastrum Seeds Using the Native Strain of Trametes hirsuta Bm-2

Consolidated bioprocessing (CBP), which integrates biological pretreatment, enzyme production, saccharification, and fermentation, is a promising operational strategy for cost-effective ethanol production from biomass. In this study, the use of a native strain of Trametes hirsuta (Bm-2) was evaluated for bioethanol production from Brosimum alicastrum in a CBP. The raw seed flour obtained from the ramon tree contained 61% of starch, indicating its potential as a raw material for bioethanol production. Quantitative assays revealed that the Bm-2 strain produced the amylase enzyme with activity of 193.85 U/mL. The Bm-2 strain showed high tolerance to ethanol stress and was capable of directly producing ethanol from raw flour at a concentration of 13 g/L, with a production yield of 123.4 mL/kg flour. This study demonstrates the potential of T. hirsuta Bm-2 for starch-based ethanol production in a consolidated bioprocess to be implemented in the biofuel industry. The residual biomass after fermentation showed an average protein content of 22.5%, suggesting that it could also be considered as a valuable biorefinery co-product for animal feeding.

Efficient resource valorization by co-digestion of food and vegetable waste using three stage integrated bioprocess

During two-stage (Acidogenesis-Methanogenesis) process, solid organics and gaseous by-products are usually left unused. To increase resource recovery efficiency, a three stage process (Hydrolysis/Acidogenesis-Methanogenesis-Composting) was designed. Initially, co-digestion of food waste (FW) and vegetable waste (VW) was carried out in Leach Bed Reactor (LBR) for hydrolysis and acidogenesis, followed by airlift reactor (ALR) for methanogenesis for 21 days using two different feed stocks [2:3 FW:VW~FVW; FW alone]. Off gas from LBR was diverted to ALR to enhance methane recovery. Results depicted that volatile fatty acids (VFA) and biohydrogen production was more for FW fed system, while methane production was higher in FVW fed system. Three different functional zones in three separate chambers significantly accelerated organic removal rate while gas diversion increased overall methane recovery. In third stage, residual solid organic matter from LBR was subjected to aerobic composting and compost with N (%): 2.90 & 2.76; C/N ratio: 18.2 & 20.8 for FVW and FW was recovered. The three-stage process has advantages of zero waste generation and overall process stability, accounting for resource efficient circular loop.