Enhanced solubilization and biochemical methane potential of waste activated sludge by combined free nitrous acid and potassium ferrate pretreatment

Potential of free nitrous acid (FNA) for sludge treatment and resource recovery from waste activated sludge: A review

The escalating production of waste activated sludge (WAS) presents significant challenges to wastewater treatment plants (WWTPs). Free nitrous acid (FNA), known for its biocidal effect, has gained a growing focus on sludge dewatering, sludge reduction, and resource recovery from WAS due to its eco-friendly and cost-effective properties. Nevertheless, there have been no attempts made to systematically summarize or critically analyze the application of FNA in enhancing treatment and resource utilization of sludge. In this paper, we provided an overview of the current understanding regarding the application potential and influencing factors of FNA in sludge treatment, with a specific focus on enhancing sludge dewatering efficiency and reducing volume. To foster resource development from sludge, various techniques based on FNA have recently been proposed, which were comprehensively reviewed with the corresponding mechanisms meticulously discussed. The results showed that the chemical oxidation and interaction with microorganisms of FNA played the core role in improving resource utilization. Furthermore, current challenges and future prospects of the FNA-based applications were outlined. It is expected that this review can refine the theoretical framework of FNA-based processes, providing a theoretical foundation and technical guidance for the large-scale demonstration of FNA.

Analysis of biogas production from sewage sludge combining BMP experimental assays and the ADM1 model

The Anaerobic Digestion Model No. 1 (ADM1) was employed to simulate methane (CH4) production in an anaerobic reactor (AR), and the associated bench-scale biochemical methane potential (BMP) assay, having sewage sludge (SWS) from a municipal wastewater treatment plant (WWTP) as feedstock. The SWS presented the following physical-chemical characteristics: pH (7.4-7.6), alkalinity (2,382 ± 100 mg CaCO3 L-1), tCOD (21,903 ± 1,000 mg L-1), TOC (895 ± 100 mg L-1), TS, TVS, and VSS (2.0%, 1.1%, and 0.8%, respectively). The BMP assay was conducted in six replicates under anaerobic mesophilic conditions (37 ± 0.1°C) for 11 days with a CH4 yield registered of 137.6 ± 6.39 NmL CH4 or 124 ± 6.72 CH4 g-1 VS-1. When the results obtained with the BMP bench-scale reactors were compared to the output generated with computational data by the ADM1 model having as input data the same initial sewage tCOD, similar cumulative CH4 production curves were obtained, indicating the accuracy of the ADM1 model. This approach allowed the characterization of the sludge and estimation of its biogas production potential. The combination of BMP assays, experimental data, and ADM1 model simulations provided a framework for studying anaerobic digestion (AD) processes.

Enhancing methane production from anaerobic digestion of secondary sludge through lignosulfonate addition: Feasibility, mechanisms, and implications

This study explores the feasibility of using lignosulfonate, a byproduct of the pulp and paper industry, to facilitate sludge anaerobic digestion. Biochemical methane potential assays revealed that the maximum methane production was achieved at 60 mg/g volatile solids (VS) lignosulfonate, 22.18 % higher than the control. One substrate model demonstrated that 60 mg/g VS lignosulfonate boosted the hydrolysis rate, biochemical methane potential, and degradation extent of secondary sludge by 19.12 %, 21.87 %, and 21.11 %, respectively, compared to the control. Mechanisms unveiled that lignosulfonate destroyed sludge stability, promoted organic matter release, and enhanced subsequent hydrolysis, acidification, and methanogenesis by up to 31.30 %, 74.42 % and 28.16 %, respectively. Phytotoxicity assays confirmed that lignosulfonate promoted seed germination and root development of lettuce and Chinese cabbage, with seed germination index reaching 170 ± 10 % and 220 ± 22 %, respectively. The findings suggest that lignosulfonate addition offers a sustainable approach to sludge treatment, guiding effective management practices.

Role of potassium ferrate in anaerobic digestion of waste activated sludge: Phenotypes and genotypes

The specific effects of potassium ferrate (PF) on acid and methane production in anaerobic digestion need further exploration. This study comprehensively investigated the role of PF in organic matter conversion in waste activated sludge (WAS) digestion. Due to the high pH produced by PF self-decomposition, the hydrolysis of organic matter was promoted, whereas the methanogenesis was inhibited. PF could further directly oxidize protein and polysaccharides released by hydrolysis to produce volatile fatty acids (VFAs) and involve in the transformation of ammonia nitrogen. PF could induce the enrichment of functional genes related to fermentation pathways and lessen those related to methanogenesis, and the phylum resistant to PF oxidation and the strains capable of producing VFAs were enriched, resulting in VFAs accumulation. This study analyzed the participation way of PF in anaerobic digestion and provided a theoretical basis for the application of PF in promoting VFAs recovery from sludge digestion.

Co-treatment with free nitrous acid and calcium peroxide regulates microbiome and metabolic functions of acidogenesis and methanogenesis in sludge anaerobic digestion

Wasted activated sludge (WAS) is a promising feedstock for carbon management because of its abundance and carbon-neutral features. Currently, the goal is to maximize the energy in WAS and avoid secondary toxic effects or accumulation of harmful substances in the environment. Chemical pretreatment is an effective strategy for enhancing WAS disintegration and production of short chain fatty acids (SCFAs). However, the role of pretreatment in shaping the core microbiome and functional metabolism of anaerobic microorganisms remains obscure. Here, the mechanisms of SCFA synthesis and microbiome response to free nitrous acid (FNA) and calcium peroxide (CaO₂) co-treatment during sludge anaerobic digestion (AD) were investigated. The combination of FNA and CaO₂ enriched acidogenic Macellibacteroides, Petrimonas, and Sedimentibacter to a relative abundance of 15.0%, 10.3%, and 7.3%, respectively, resulting in an apparent increase in SCFA production. Metagenome analysis indicated that FNA + CaO₂ co-treatment facilitated glycolysis, phosphate acetyltransferase-acetate kinase pathway, amino acid metabolism, and acetate transport, but inhibited CO₂ reduction and common pathway of methanogenesis compared with the untreated control. This work provides theoretical insights into the functional activity and interaction of microorganisms with ecological factors.

Influence of applied voltage on bioelectrochemical enhancement of biomethanation for low-rank coal and microbial community distribution

The performance of peat biomethanation was investigated in bioelectrochemical anaerobic digestion at different applied voltages, and compared to conventional anaerobic digestion. The methane yield was stabilized at 16 mL/g peat in the conventional anaerobic digestion. However, in the bioelectrochemical anaerobic digestion, the methane yield was significantly increased to 264 mL/g peat at the applied voltage of 4 V, followed by 1 V, 2 V, 0.5 V and 0 V. The bioelectrochemical system could enrich more electroactive microorganisms on the electrode, as well as in the bulk solution, and further improve the direct interspecies electron transfer for methane production. The 16S rRNA analysis showed a significant increase in the abundance of specific microorganisms in the bulk solution, including Firmicutes phylum and Proteobacteria phylum, in addition to a gradual increase in acetoclastic methanogenesis with an increase in applied voltage. These results provide a solution to turn low-rank coal into a new alternative energy.

Moderate potassium ferrate dosage enhances methane production from the anaerobic digestion of waste activated sludge

The annual increase of waste activated sludge (WAS) has become an urgent problem to be solved in sewage plants worldwide. Anaerobic digestion (AD) of WAS is an attractive choice to maximize the resource utilization rate. Nevertheless, the disintegration of sludge complex polymers is difficult, resulting in a low bioconversion rate. Potassium ferrate (PF), as a green oxidant with strong oxidizing property, has attracted great attention in WAS pretreatment recently. The effects of PF pretreatment on WAS hydrolysis and its dosage-response on methane production were investigated in the present study. Results show that as PF dosage raise from 0 to 50 g-K2FeO4/ kg-TS (total solids), the methane yield enhanced significantly by 40.3% from 0.083 to 0.12 L/g-VSadded (volatile solids). Nevertheless, the further increase in PF dosage resulted in decreased methane production. Especially with the PF dosage of 500 g-K2FeO4/ kg-TS, methane production is even slightly lower than the control reactor without PF oxidation. The mechanism analysis showed that although the dissolution of polysaccharides and proteins was enhanced with the high dosage of PF, the accompanying released humic-like substances and high concentration of ferric ions should be the main reasons inhibiting methane production.

Polydimethyldiallylammonium chloride induces oxidative stress in anaerobic digestion of waste activated sludge

The effects and key mechanisms of polydimethyldiallylammonium chloride on anaerobic digestion of waste activated sludge were investigated. Polydimethyldiallylammonium chloride at 38.1 g/kg total solids substantially reduced cumulative methane production from 138.2 ± 5.5 to 49.4 ± 5.0 L CH₄/kg volatile solids added, a reduction of 64.3 ± 0.2%. The quaternary ammonium groups on polydimethyldiallylammonium chloride agglomerated sludge flocs by neutralizing negatively charged amino groups in in extracellular polymeric substances, which hindered the release of organic matter. Quaternary ammonium groups induce oxidative stress by inducing the production of reactive oxygen species, thereby inhibiting the activity of anaerobic digestive enzymes. In addition, quaternary amine groups reduced the abundance of hydrolyzing bacteria, acidifying bacteria, and acetylotrophic methanogens. Oxidative stress could be an underappreciated mechanism that quaternary ammonium groups deteriorate anaerobic digestion, which could be transformative for understanding the potential risks of quaternary ammonium cationic flocculants in biological sludge treatment.

Simultaneous recovery of vivianite and produce short-chain fatty acids from waste activated sludge using potassium ferrate as pre-oxidation treatment

Recovery resources from waste active sludge (WAS) is an effective way to alleviate the predicament of WAS disposal, and it is also conducive to the carbon neutralization of wastewater treatment systems. This study discussed the strategy of WAS anaerobic fermentation after pre-oxidation with potassium ferrate (K₂FeO₄, PF), which can simultaneously recover vivianite and enhance SCFAs production. The results showed that PF pre-oxidation considerably shortened the fermentation time of SCFAs to 2 days, and the main Fe-P mineral was vivianite. The optimal PF dosage of 0.06 g Fe (VI)/g TSS for pre-oxidation WAS resulted in the maximum SCFAs production and vivianite recovery rate of 3698.2 ± 118.98 mg COD/g VSS and 32.39%, respectively. The mechanism analysis showed that the oxidizing properties of PF significantly accelerated the disintegration of tight EPS, release of protein and sludge acidification efficiency. Moreover, the PF strengthened the transfer of P to the solid phase, forming the Fe-P mineral and unsaturated coordination state of phosphate group. Then the key microorganism Geobacter reduced the Fe³⁺ in Fe-P state to Fe²⁺ and combined unsaturated phosphate to form vivianite. This study provides an alternative method for resource recovery and environmentally friendly disposal of WAS and contributes to the carbon neutrality of urban water systems.

Enhancing the decomposition of extracellular polymeric substances and the recovery of short-chain fatty acids from waste activated sludge: Analysis of the performance and mechanism of co-treatment by free nitrous acid and calcium peroxide

At present, the bioproduction of short-chain fatty acids (SCFAs) from waste activated sludge (WAS) has attracted worldwide attention due to the demand of carbon neutrality during waste treatment. Calcium peroxide (CaO₂) has been reported to be an effective method for the solubilization of WAS and the accumulation of SCFAs, but the high reagent cost limits its industrial application. Therefore, free nitrous acid (FNA) was introduced into the WAS pretreatment system to assist with CaO₂ for enhancing the disruption of extracellular polymeric substances (EPS) and the subsequent acidogenesis process. The results showed that FNA and CaO₂ synergistically enhanced EPS decomposition and the release of biodegradable organic compounds during pretreatment. The highest soluble chemical oxygen demand (3.1- and 2.6-fold higher compared to individual pretreatments at the same concentrations) after pretreatment and the highest SCFAs accumulation (2.0- and 6.4-fold compared to individual pretreatments at the same concentrations) after a 2-day fermentation period was observed in the FNA + CaO₂ (0.15 g/g VSS) co-treated group. Therefore, the FNA + CaO₂ (0.15 g/g VSS) co-treatment was determined to be the optimal strategy for ensuring the disintegration of the EPS matrix and enhancing the accumulation of SCFAs in pretreated sludge during anaerobic digestion.

New insight into enhanced short-chain fatty acids production from waste activated sludge through pretreatment of cation exchange resin coupled NaCl addition

In this study, a novel pretreatment of cation exchange resin (CER) coupled NaCl addition was proposed to enhance waste activated sludge (WAS) hydrolysis and promote short-chain fatty acids (SCFAs) production in the anaerobic fermentation process. At the optimal pretreatment condition of 3 g/g SS CER and 15 g/L NaCl, considerable SCOD (i.e. 5107 mg/L, 35.4% of TCOD) was released after 2-day coupled treatment, which provided sufficient organic substance for the subsequent SCFAs production. The sludge hydrolysis mechanism was illustrated, i.e. CER triggered extracellular polymeric substances (EPS) disruption and NaCl induced microbial cells lysis. The synergistic interaction between CER and NaCl pretreatment was investigated and application potential of fermentative liquid was evaluated after the coupled pretreatment-enhanced anaerobic fermentation. In the presence of abundant biodegradable substrates in the fermentative liquid, 4742 mg COD/L (i.e. 388 mg COD/g VSS) of SCFAs production was achieved within 6-day anaerobic fermentation, mainly composed of acetic and propionic acids (70.4% of total SCFAs).

Biofilm formation as a method of improved treatment during anaerobic digestion of organic matter for biogas recovery

The efficiency of anaerobic digestion could be increased by promoting microbial retention through biofilm development. The inclusion of certain types of biofilm carriers has differentiated existing AD biofilm reactors through their respective mode of biofilm growth. Bacteria and archaea engaged in methanogenesis during anaerobic processes potentially build biofilms by adhering or attaching to biofilm carriers. Meta-analyzed results depicted varying degrees of biogas enhancement within AD biofilm reactors. Furthermore, different carrier materials highly induced the dynamicity of the dominant microbial population in each system. It is suggested that the promotion of surface contact and improvement of interspecies electron transport have greatly impacted the treatment results. Modern spectroscopy techniques have been and will continue to give essential information regarding biofilm's composition and structural organization which can be useful in elucidating the added function of this special layer of microbial cells.

Freezing pretreatment assists potassium ferrate to promote hydrogen production from anaerobic fermentation of waste activated sludge

Anaerobic fermentation is an eco-friendly technology for waste activated sludge (WAS) treatment, during which resource recycle can be achieved. However, traditional sludge anaerobic fermentation is limited by the poor efficiency. We herein reported a novel high-efficiency technology by combining freezing with potassium ferrate (PF) for sludge pretreatment to promote hydrogen production from anaerobic fermentation. Experimental results demonstrated that freezing coupled with PF pretreatment exerted positively synergetic effect on hydrogen production. The maximal hydrogen production of 12.50 mL/g VSS (volatile suspended solids) was detected in the fermenter pretreated by freezing (-12 °C for 24 h) coupled with PF at 0.15 g/g TSS (total suspended solids), which was 1.34, 2.33, and 7.91 times of that from the individual PF, individual freezing, and control fermenters, respectively. The simulation results based on the modified Gompertz model indicated that both the hydrogen production potential and rate were promoted by freezing coupled with 0.15 g/g TSS PF pretreatment, from 2.14 to 13.52 mL/g VSS and 0.012 to 0.163 mL/g VSS/h, respectively. Thorough mechanism investigations revealed that the sludge EPS (extracellular polymeric substances) and microbial cells were both effectively damaged by combined freezing and PF pretreatment, resulting in the acceleration of sludge disintegration. Further investigations demonstrated that except for the acidogenesis, the other biochemical processes were all inhibited by freezing coupled with PF pretreatment, but the inhibitory extent for hydrogen consuming processes was more serious than that responsible for its generation. Gene sequencing analysis illuminated that both of the hydrolytic and hydrogen generating bacteria were largely enriched in the combined pretreatment fermenter. Moreover, the dewatering performances of fermented sludge were found to be notably enhanced by freezing coupled with PF pretreatment.

Combined hydrothermal and free nitrous acid, alkali and acid pretreatment for biomethane recovery from municipal sludge

This study focused on investigating the effect of combined chemical and hydrothermal pretreatment (HTP) on the anaerobic digestibility of thickened waste activated sludge (TWAS). Three different combined pretreatment conditions of HTP + free nitrous acid (FNA), HTP + Acid, and HTP + Alkaline were applied to TWAS. To control and compare the effect of combined pretreatments and a single pretreatment, Acid, Alkaline, FNA and HTP pretreatments were applied done prior to AD. The results of this study revealed that combined pretreatments have higher potential to improve methane production yield and rate but not in the solubilization of COD. The highest methane yield of 275 mL CH₄/g TCOD _added was achieved for the combined pretreatment with FNA and HTP. HTP + FNA pretreatment was found to produce higher methane yields compared to the combination of other typical acid and alkaline reagents with hydrothermal pretreatment. Methane yields of 594, 527, and 544 L CH₄/g VSS added, were achieved for HTP + FNA, HTP + ALK, and HTP + ACID pretreatments, respectively. The preliminary economic analysis showed that out of the combined pretreatment, only combining HTP with FNA is economically feasible.

Occurrence, effect, and fate of residual microplastics in anaerobic digestion of waste activated sludge: A state-of-the-art review

The plastic products have large consumption over last decades, resulting in a serious microplastics (MPs) pollution. Specially, the main removal way of MPs from wastewater is to transfer MPs from liquid to solid phase, leading to its enrichment in waste activated sludge (WAS). Anaerobic digestion has been served as the most potential technique to achieve both resource recovery and sludge reduction, herein this review provides current information on occurrence, effect, and fate of MPs in anaerobic digestion of WAS. The effects of MPs on WAS anaerobic digestion are greatly related to forms, particles sizes, contents, compositions and leachates of MPs. Also, the presence of MPs not only can change the effects of other pollutants on anaerobic digestion of WAS, but also can affect the fates of them. Besides, the future perspectives focused on the fate, effect and final removal of MPs during WAS anaerobic digestion process are outlined.

An innovative cation regulation-based anaerobic fermentation strategy for enhancing short-chain fatty acids production from waste activated sludge: Metal ion removal coupled with Na+-regulation

This study proposed a cation-regulation strategy based on metal ion removal coupled Na⁺-regulation for enhancing anaerobic fermentation of waste activated sludge. The optimal treatment condition was: cation-exchange resin dosage of 1.75 g/g SS for 1-day treatment, followed by Na⁺-enhanced anaerobic fermentation at NaCl concentration of 20 g/L. The CER induced sludge solubilization and the Na⁺-regulation treatment triggered secondary hydrolysis of CER-solubilized sludge, causing remarkable sludge disintegration and extracellular polymeric substance (EPS) disruption. Numerous SCOD of 6588 mg/L (SCOD/TCOD = 40.6%) was released within 2 days, and the short-chain fatty acids (SCFAs) of 439.9 mg COD/g VSS was produced through 4-day anaerobic fermentation. More than 59% of the SCFAs was composed of acetate and propionate. Nitrogen-free organic matters (i.e. SCFAs and carbohydrates) accounted for 77.9% of SCOD, while considerable sludge solid reduction (51.6% of total VSS) was achievable, which was beneficial for fermentative liquid utilization and sludge disposal.

Determination of the major factor responsible for soluble organic matter release during nitrite/free nitrous acid pre-treatment of waste activated sludge

Soluble chemical oxygen demand (SCOD) release by free nitrous acid (FNA)/NO₂ system is usually called "FNA disintegration", despite lack of evidence that FNA is the main agent responsible for organic matter breakdown. The aim of this study was to investigate whether FNA or NO₂ is the primary disintegration factor of thickened secondary sludge in a wide spectrum of process parameters (T = 48 h, 0-2280 mg NO₂-N/L, pH 3.2-6.4 and FNA between 0 and 47.4 mg HNO₂-N/L). Statistical analysis based on multiple regression and the Akaike Information Criterion showed that NO₂, not FNA, is a main disintegrating factor leading to SCOD release (p = 0.005206 and 0.00009 respectively) and that the FNA concentration is without statistical significance (p = 0.800234 and 0.328099 respectively). These findings are important as understanding key factors is essential for productive future research and technology development. Moreover, these findings give doubts about the role of FNA in its other applications such as inhibition of nitrification.

Response of anaerobic digestion of waste activated sludge to residual ferric ions

This study was conducted to investigate the effects of residual ferric ions (FI), released from iron or its oxides for wastewater or waste activated sludge (WAS) treatment, on anaerobic digestion of WAS. Herein it was found that the anaerobic digestion process was greatly affected by FI dosages as well as FI distributions. The responses of performance and microorganism suggested that a low FI (e.g., 0.125 mmol/g volatile suspended solid (VSS)) enhanced methane production by 29.3%, and a medium FI (e.g., 0.3 mmol/g VSS) promoted short chain fatty acids accumulation to reach the maximum of 247 mg chemical oxygen demand /g VSS, conversely, a high FI (e.g., 0.9 mmol/g VSS) led to severe inhibition on acidogenesis and methanogenesis. The findings may provide some new insights for mechanism understanding on anaerobic digestion process influenced by iron or its oxides, as well as the disposal of WAS contained FI.

Revealing the mechanisms for potassium ferrate affecting methane production from anaerobic digestion of waste activated sludge

This study investigated the issue of potassium ferrate (PF) affecting anaerobic methane generation from sludge by a set of experimental and model analyses. Experimental results indicated that the methane production was significantly promoted from 164.7 to 204.1 mL/g VSS (volatile suspended solids) with PF dosage enhanced from 0 to 0.05 g/g TSS (total suspended solids). Further enhancement of PF dosage reduced methane production, which even decreased to 135.4 mL/g VSS when PF dosage increased to 0.1 g/g TSS. Model-based analysis showed that except for methane production potential, the methane production rate was also promoted by PF treatment, which was sufficiently enhanced from 8.80 to 11.88 mL/g VSS/d when PF dosage was 0.05 g/g TSS. Mechanism studies indicated that PF not only promoted sludge disintegration, but also enhanced the proportion of biodegradable organics in sludge liquor, and the digestion potential of the non-biodegradable humus and lignocellulose were promoted.

Using a strong chemical oxidant, potassium ferrate (K2FeO4), in waste activated sludge treatment: A review

The ever-increasing production of waste activated sludge (WAS) has become a widespread problem to sewage treatment plants around the world. Among the multitudinous sludge treatment methods, chemical oxidation is considered as an excellent technology with both high efficiency and low investment cost. As an eco-friendly oxidant, potassium ferrate (PF) has attracted great attention in sludge treatment over the past decade. The applications of PF have demonstrated advantages in: (1) sludge dewatering; (2) minimization; (3) anaerobic fermentation; (4) removal of pollutants. This review summarizes recent work on the effects of PF on these four aspects of facilitating sludge disposal. Meanwhile, the underlying mechanisms for the diverse applications of PF on sludge treatment are analyzed. Furthermore, the shortages and knowledge gaps on current PF oxidizing methods are discussed, and directions for further research to simultaneously enhance treatment efficiency and reduce processing cost are suggested as well.

Enhanced isophthalonitrile complexation-reduction removal using a novel anaerobic fluidized bed reactor in a bioelectrochemical system based on electric field activation (AFBR-EFA)

On account of the recalcitrant and highly toxicity of organonitrile substrates, traditional processes are limited by HCN poisoning thus inefficient. This article proposed a novel anaerobic fluidized bed reactor with electric field activation (AFBR-EFA) which had a 260-day continuous operation. The operation aims to explore the practicability of the enhanced reduction of isophthalonitrile (IPN), with emphasis on the optimum operation parameters and synergistic effect between electric field and anaerobic processes. The results showed that relatively higher voltage (1.0 V < V < 1.6 V) had a positive impact on reduction enhancement. High removal could be obtained at high initial concentration, low methanol dosage and short HRT which indicated that tolerance to shock loading was significantly enhanced in AFBR-EFA. Furthermore, EFA visibly motivated the enrichment of electrochemically active bacteria and various autotrophic IPN degradation-related species. The significantly efficient performance makes the potential for full-scale application of the AFBR-EFA markedly improved, particularly for treating hard-biodegraded contaminants.