Extractive membrane bioreactor (EMBR): Recent advances and applications

Wastewater Treatment Using Membrane Bioreactor Technologies: Removal of Phenolic Contaminants from Oil and Coal Refineries and Pharmaceutical Industries

Huge amounts of noxious chemicals from coal and petrochemical refineries and pharmaceutical industries are released into water bodies. These chemicals are highly toxic and cause adverse effects on both aquatic and terrestrial life. The removal of hazardous contaminants from industrial effluents is expensive and environmentally driven. The majority of the technologies applied nowadays for the removal of phenols and other contaminants are based on physio-chemical processes such as solvent extraction, chemical precipitation, and adsorption. The removal efficiency of toxic chemicals, especially phenols, is low with these technologies when the concentrations are very low. Furthermore, the major drawbacks of these technologies are the high operation costs and inadequate selectivity. To overcome these limitations, researchers are applying biological and membrane technologies together, which are gaining more attention because of their ease of use, high selectivity, and effectiveness. In the present review, the microbial degradation of phenolics in combination with intensified membrane bioreactors (MBRs) has been discussed. Important factors, including the origin and mode of phenols' biodegradation as well as the characteristics of the membrane bioreactors for the optimal removal of phenolic contaminants from industrial effluents are considered. The modifications of MBRs for the removal of phenols from various wastewater sources have also been addressed in this review article. The economic analysis on the cost and benefits of MBR technology compared with conventional wastewater treatments is discussed extensively.

Treatment of volatile organic compounds and other waste gases using membrane biofilm reactors: A review on recent advancements and challenges

This article provides a comprehensive review of membrane biofilm reactors for waste gas (MBRWG) treatment, focusing on studies conducted since 2000. The first section discusses the membrane materials, structure, and mass transfer mechanism employed in MBRWG. The concept of a partial counter-diffusion biofilm in MBRWG is introduced, with identification of the most metabolically active region. Subsequently, the effectiveness of these biofilm reactors in treating single and mixed pollutants is examined. The phenomenon of membrane fouling in MBRWG is characterized, alongside an analysis of contributory factors. Furthermore, a comparison is made between membrane biofilm reactors and conventional biological treatment technologies, highlighting their respective advantages and disadvantages. It is evident that the treatment of hydrophobic gases and their resistance to volatility warrant further investigation. In addition, the emergence of the smart industry and its integration with other processes have opened up new opportunities for the utilization of MBRWG. Overcoming membrane fouling and developing stable and cost-effective membrane materials are essential factors for successful engineering applications of MBRWG. Moreover, it is worth exploring the mechanisms of co-metabolism in MBRWG and the potential for altering biofilm community structures.

Performance and economic evaluation of a pilot scale embedded ends-free membrane bioreactor (EEF-MBR)

In this work, an embedded ends-free membrane bioreactor (EEF-MBR) has been developed to overcome the fouling problem. The EEF-MBR unit has a novel configuration where a bed of granular activated carbon is placed in the bioreactor tank and fluidized by the aeration system. The performance of pilot-scale EEF-MBR was assessed based on flux and selectivity over 140 h. The permeate flux fluctuated between 2 and 10 L.m^-2.h^-1 under operating pressure of 0.07-0.2 bar when EEF-MBR was used to treat wastewater containing high organic matter. The COD removal efficiency was more than 99% after 1 h of operating time. Results from the pilot-scale performance were then used to design a large-scale EEF-MBR with 1200 m³.day^-1 capacity. Economic analysis showed that this new MBR configuration was cost-effective when the permeate flux was set at 10 L.m^-2.h^-1. The estimated additional cost for the large-scale wastewater treatment was about 0.25 US$.m^-3 with a payback period of 3 years. KEY POINTS: • Performance of new MBR configuration, EEF-MBR, was assessed in long term operation. • EEF-MBR shows high COD removal and relatively stable flux. • Cost estimation of large scale shows the cost effective EEF-MBR application.

Membrane-aerated biofilm reactor (MABR): recent advances and challenges

Membrane-aerated biofilm reactor (MABR) has been considered as an innovative technology to solve aeration issues in conventional bioreactors. MABR uses a membrane to supply oxygen to biofilm grown on the membrane surface. MABR can perform bubbleless aeration with high oxygen transfer rates, which can reduce energy requirements and expenses. In addition, a unique feature of counter-diffusion creates a stratified biofilm structure, allowing the simultaneous nitrification–denitrification process to take place in a single MABR. Controlling the biofilm is crucial in MABR operation, since its thickness significantly affects MABR performance. Several approaches have been proposed to control biofilm growth, such as increasing shear stress, adding chemical agents (e.g., surfactant), using biological predators to suppress microorganism growth, and introducing ultrasound cavitation to detach biofilm. Several studies also showed the important role of membrane properties and configuration in biofilm development. In addition, MABR demonstrates high removal rates of pollutants in various wastewater treatments, including in full-scale plants. This review presents the basic principles of MABR and the effect of operational conditions on its performance. Biofilm formation, methods to control its thickness, and membrane materials are also discussed. In addition, MABR performance in various applications, full-scale MBRs, and challenges is summarized.

A review of ammonia removal using a biofilm-based reactor and its challenges

Extensive growth of industries leads to uncontrolled ammonia releases to environment. This can result in significant degradation of the aquatic ecology as well as significant health concerns for humans. Knowing the mechanism of ammonia elimination is the simplest approach to comprehending it. Ammonia has been commonly converted to less hazardous substances either in the form of nitrate or nitrogen gas. Ammonia has been converted into nitrite by ammonia-oxidizing bacteria and further reduced to nitrate by nitrite-oxidizing bacteria in aerobic conditions. Denitrification takes place in an anoxic phase and nitrate is converted into nitrogen gas. It is challenging to remove ammonia by employing technologies that do not incur particularly high costs. Thus, this review paper is focused on biofilm reactors that utilize the nitrification process. Many research publications and patents on biofilm wastewater treatment have been published. However, only a tiny percentage of these projects are for full-scale applications, and the majority of the work was completed within the last few decades. The physicochemical approaches such as ammonia adsorption, coagulation-flocculation, and membrane separation, as well as conventional biological treatments including activated sludge, microalgae, and bacteria biofilm, are briefly addressed in this review paper. The effectiveness of biofilm reactors in removing ammonia was compared, and the microbes that effectively remove ammonia were thoroughly discussed. Overall, biofilm reactors can remove up to 99.7% ammonia from streams with a concentration in range of 16-900 mg/L. As many challenges were identified for ammonia removal using biofilm at a commercial scale, this study offers future perspectives on how to address the most pressing biofilm issues. This review may also improve our understanding of biofilm technologies for the removal of ammonia as well as polishing unit in wastewater treatment plants for the water reuse and recycling, supporting the circular economy concept.

Biochar-based asymmetric membrane for selective removal and oxidation of hydrophobic organic pollutants

Hydrophobic organic pollutants (HOCs) in the complex groundwater and soil pose serious technical challenges for sustainable remediation. Herein, an asymmetric membrane (PCAM), inspired by the plant cuticle, was comprised of a top polydimethylsiloxane layer being selectively penetrable to HOCs from complex solution with humic acid, followed by transfer and catalyst layers with biochar pyrolyzed by 300 °C (BC300) and 700 °C (BC700). The PCAM triggered the advanced oxidation of the coming pollutant. The graphitized biochar layer of the PCAM acted as catalysts that induced HOC removal through a non-radical oxidation pathway. Compared to one type biochar membrane, the sequential multi-biochar composite membrane had a faster removal efficiency. The greater uptake and transport performance of multi-biochar composite membrane could be due to the larger pore size and distribution properties of PCAM physicochemical properties and oxidative degradation of peroxymonosulfate. The developed PCAM technology benefits from selective adsorption and catalytic oxidation and has the potential to be applied in complex environmental restoration.

Molecularly Imprinted Affinity Membrane: A Review

A molecularly imprinted affinity membrane (MIAM) can perform separation with high selectivity due to its unique molecular recognition introduced from the molecular-printing technique. In this way, a MIAM is able to separate a specific or targeted molecule from a mixture. In addition, it is possible to achieve high selectivity while maintaining membrane permeability. Various methods have been developed to produce a MIAM with high selectivity and productivity, with their respective advantages and disadvantages. In this paper, the MIAM is reviewed comprehensively, from the fundamentals of the affinity membrane to its applications. First, the development of a MIAM and various preparation methods are presented. Then, applications of MIAMs in sensor, metal ion separation, and organic compound separation are discussed. The last part of the review discusses the outlook of MIAMs for future development.

State-of-the-Art Review on the Application of Membrane Bioreactors for Molecular Micro-Contaminant Removal from Aquatic Environment

In recent years, the emergence of disparate micro-contaminants in aquatic environments such as water/wastewater sources has eventuated in serious concerns about humans’ health all over the world. Membrane bioreactor (MBR) is considered a noteworthy membrane-based technology, and has been recently of great interest for the removal micro-contaminants. The prominent objective of this review paper is to provide a state-of-the-art review on the potential utilization of MBRs in the field of wastewater treatment and micro-contaminant removal from aquatic/non-aquatic environments. Moreover, the operational advantages of MBRs compared to other traditional technologies in removing disparate sorts of micro-contaminants are discussed to study the ways to increase the sustainability of a clean water supplement. Additionally, common types of micro-contaminants in water/wastewater sources are introduced and their potential detriments on humans’ well-being are presented to inform expert readers about the necessity of micro-contaminant removal. Eventually, operational challenges towards the industrial application of MBRs are presented and the authors discuss feasible future perspectives and suitable solutions to overcome these challenges.

Membrane Bioreactors for Produced Water Treatment: A Mini-Review

Environmentalists are prioritizing reuse, recycling, and recovery systems to meet rising water demand. Diving into produced water treatment to enable compliance by the petroleum industry to meet discharge limits has increased research into advanced treatment technologies. The integration of biological degradation of pollutants and membrane separation has been recognized as a versatile technology in dealing with produced water with strength of salts, minerals, and oils being produced during crude refining operation. This review article presents highlights on produced water, fundamental principles of membrane bioreactors (MBRs), advantages of MBRs over conventional technologies, and research progress in the application of MBRs in treating produced water. Having limited literature that specifically addresses MBRs for PW treatment, this review also attempts to elucidate the treatment efficiency of MBRs PW treatment, integrated MBR systems, general fouling, and fouling mitigation strategies.

Advances and challenges in the development of nanosheet membranes

The development of highly efficient separation membranes utilizing emerging materials with controllable pore size and minimized thickness could greatly enhance the broad applications of membrane-based technologies. Having this perspective, many studies on the incorporation of nanosheets in membrane fabrication have been conducted, and strong interest in this area has grown over the past decade. This article reviews the development of nanosheet membranes focusing on two-dimensional materials as a continuous phase, due to their promising properties, such as atomic or nanoscale thickness and large lateral dimensions, to achieve improved performance compared to their discontinuous counterparts. Material characteristics and strategies to process nanosheet materials into separation membranes are reviewed, followed by discussions on the membrane performances in diverse applications. The review concludes with a discussion of remaining challenges and future outlook for nanosheet membrane technologies.

Recent Advancements of UF-Based Separation for Selective Enrichment of Proteins and Bioactive Peptides—A Review

Proteins are one of the primary building blocks that have significant functional properties to be applied in food and pharmaceutical industries. Proteins could be beneficial in their concentrated products or isolates, of which membrane-based filtration methods such as ultrafiltration (UF) encompass application in broad spectra of protein sources. More importantly, selective enrichment by UF is of immense interest due to the presence of antinutrients that may dominate their perspicuous bioactivities. UF process is primarily obstructed by concentration polarization and fouling; in turn, a trade-off between productivity and selectivity emerges, especially when pure isolates are an ultimate goal. Several factors such as operating conditions and membrane equipment could leverage those pervasive contributions; therefore, UF protocols should be optimized for each unique protein mixture and mode of configuration. For instance, employing charged UF membranes or combining UF membranes with electrodialysis enables efficient separation of proteins with a similar molecular weight, which is hard to achieve by the conventional UF membrane. Meanwhile, some proposed strategies, such as utilizing ultrasonic waves, tuning operating conditions, and modifying membrane surfaces, can effectively mitigate fouling issues. A plethora of advancements in UF, from their membrane material modification to the arrangement of new configurations, contribute to the quest to actualize promising potentials of protein separation by UF, and they are reviewed in this paper.

The Role of Electrospun Nanomaterials in the Future of Energy and Environment

Electrospinning is one of the most successful and efficient techniques for the fabrication of one-dimensional nanofibrous materials as they have widely been utilized in multiple application fields due to their intrinsic properties like high porosity, large surface area, good connectivity, wettability, and ease of fabrication from various materials. Together with current trends on energy conservation and environment remediation, a number of researchers have focused on the applications of nanofibers and their composites in this field as they have achieved some key results along the way with multiple materials and designs. In this review, recent advances on the application of nanofibers in the areas-including energy conversion, energy storage, and environmental aspects-are summarized with an outlook on their materials and structural designs. Also, this will provide a detailed overview on the future directions of demanding energy and environment fields.

Zeolite membrane reactors: from preparation to application in heterogeneous catalytic reactions

Coupling chemical reaction with membrane separation or known as membrane reactor (MR) has been demonstrated by numerous studies and showed that this strategy has successfully addressed the goal of process intensification.

SAPO-34 zeotype membrane for gas sweetening

Membranes are considered promising tools for gas sweetening due to their lower footprint (i.e., area and energy requirement, considering elimination of solvent/absorbent and its associated regeneration procedures), and ease of scale-up. Performing membrane gas separation is strongly dependent on membrane materials. With a 0.38-nm pore size, the SAPO-34 membrane surpasses the upper bond limit for CO2/CH4 separation. However, preparing defect-free and high-performance zeolite membranes is quite challenging. This paper reviews gas transport and separation mechanisms in SAPO-34 membranes, and it discusses prospective approaches for obtaining membranes with defect-free selective layers and hence high separation performance. Highlights, as well as the authors’ perspectives on the future development of SAPO-34 membranes in the field of gas separation, are pointed out.

A brief review of anaerobic membrane bioreactors emphasizing recent advancements, fouling issues and future perspectives

This review summarizes the recent development and studies of anaerobic membrane bioreactor (AnMBR) to control fouling issues. AnMBR is an emerging waste water treatment technology mainly because of its low sludge residual, high volumetric organic removal rate, complete liquid-solid separation, better effluent quality, efficient resource recovery and the small footprint. This paper surveys the fundamental aspects of AnMBRs, including its applications, membrane configurations, and recent progress for enhanced reactor performance. Furthermore, the membrane fouling, a major restriction in the practical application of AnMBR, its mechanism and antifouling strategies like membrane cleaning, quorum quenching, ultrasonic treatment, membrane modifications, and antifouling agents are briefly discussed. Based on the review, the key issues that require urgent attention to facilitate large scale and integrated application of AnMBR technology are identified and future research perspectives relating to the prevalent issues are proposed.

Electrospray-Printed Three-Tiered Composite Membranes with Enhanced Mass Transfer Coefficients for Phenol Removal in an Aqueous-Aqueous Membrane Extractive Process

The aqueous-aqueous membrane extractive process is an ideal approach to remove recalcitrant organics from highly saline and harsh wastewater. However, it is still challenging to develop highly efficient membranes for the extractive process. In this work, three-tiered polydimethylsiloxane (PDMS)/polyvinylidene fluoride (PVDF) nanofiber/nonwoven fabric composite membranes were prepared by electrospinning and electrospray printing for the first time. An ultrathin and defect-free PDMS selective layer was fabricated on the surface of a PVDF/nonwoven fabric nanofibrous substrate by electrospray printing. Meanwhile, the thicknesses of the PDMS selective layer were able to be finely controlled by electrospray printing. The novel three-tiered composite membrane #N3-1 with the thinnest PDMS layer (3.0 ± 0.4 μm) and a thin and porous supporting layer showed an exceptionally high k₀ of 37.9 ± 2.8 × 10^-7 m/s and an excellent salt rejection above 99.95% over a 105 h continuous operation. Moreover, #N3-1 exhibited outstanding k₀ at feed pH of 2 and 11 over 100 h without loss of salt rejection. In addition, the effects of the nonwoven fabric supporting layer on the phenol mass transfer coefficient (k₀, m/s) of resultant extractive membranes were also studied symmetrically. A thin and porous nonwoven supporting layer #N3 was capable of improving the k₀ of resultant composite membrane significantly.