A review on high catalytic efficiency of solid acid catalysts for lignin valorization

Advances in Heterogeneous Catalysts for Lignin Hydrogenolysis

Lignin is the main component of lignocellulose and the largest source of aromatic substances on the earth. Biofuel and bio-chemicals derived from lignin can reduce the use of petroleum products. Current advances in lignin catalysis conversion have facilitated many of progress, but understanding the principles of catalyst design is critical to moving the field forward. In this review, the factors affecting the catalysts (including the type of active metal, metal particle size, acidity, pore size, the nature of the oxide supports, and the synergistic effect of the metals) are systematically reviewed based on the three most commonly used supports (carbon, oxides, and zeolites) in lignin hydrogenolysis. The catalytic performance (selectivity and yield of products) is evaluated, and the emerging catalytic mechanisms are introduced to better understand the catalyst design guidelines. Finally, based on the progress of existing studies, future directions for catalyst design in the field of lignin depolymerization are proposed.

Direct and efficient conversion of cellulose to levulinic acid catalyzed by carbon foam-supported heteropolyacid with Brønsted-Lewis dual-acidic sites

This study aimed to produce bio-based levulinic acid (LA) via direct and efficient conversion of cellulose catalyzed by a sustainable solid acid. A carbon foam (CF)-supported aluminotungstic acid (HAlW/CF) catalyst with Brønsted-Lewis dual-acidic sites was creatively engineered by a hydrothermal impregnation method. The activity of the HAlW/CF catalyst was determined via the hydrolysis and conversion of cellulose to prepare LA in aqueous system. The cooperative effect of Brønsted and Lewis acids in HAlW/CF resulted in high cellulose conversion (89.4%) and LA yield (60.9%) at 180 °C for 4 h, which were greater than the combined catalytic efficiencies of single HAlW and CF under the same conditions. The HAlW/CF catalyst in block form exhibited superior catalytic activity, facile separation from reaction system, and favorable reusability. This work offers novel perspectives for the development of recyclable dual-acidic catalysts to achieve one-pot catalytic conversion of biomass to value-added chemicals.

Thermal, photonic, and electrocatalysis in lignin depolymerization research

In order to realize a sustainable bio-based future, it is essential to fully harness the potential of biomass, including lignin - a readily available biopolymer that ranks second in abundance and serves as a renewable source of aromatics. While lignin has traditionally been used for lower-value applications like fuel and power generation, unlocking its higher-value potential through diverse conversion and upgrading techniques is of paramount importance. This review focuses on the catalytic conversion of lignin, with a specific emphasis on selective depolymerization, a process that not only supports economically and environmentally sustainable biorefineries but also aligns with Green Chemistry principles, mitigating adverse environmental impacts. Furthermore, we provide a comprehensive discussion of reaction pathways and mechanisms, including C-O and C-C bond cleavage, among different catalysts. Lastly, we analyze and briefly discuss the prospects of rational catalyst design in biomass valorization.

Critical Techniques for Overcoming the Diffusion Limitations in Heterogeneously Catalytic Depolymerization of Lignin

Heterogeneously catalyzed depolymerization of lignin to value-added chemicals is increasingly attractive but highly challengeable. Particularly, the diffusion limitation of lignin macromolecule to the solid catalyst surface is a big barrier, which significantly decreases the yield of monomer while increasing char formation. Therefore, for the potential industrial utilization of lignin, new knowledge focused on the size of lignin particles is of great importance to offer guidance for promoting lignin depolymerization and suppressing condensation in the heterogeneously catalytic systems. In this Review, the size of lignin particles and macromolecules are summarized. Previous approaches for improving the mass diffusion including enhancing the solubility of lignin and exploitation of hierarchical and "solubilized" materials are also discussed. Based on these, a constructive perspective is proposed. Thus, this work provides a new insight on the rational design of heterogeneous catalytic techniques for efficient utilization of the aromatic polymer of lignin.

Elucidating the Reaction Pathways of Veratrylglycero-β-Guaiacyl Ether Degradation over Metal-Free Solid Acid Catalyst with Hydrogen

Efficient cleavage of β-O-4 bonds in lignin to high-yield aromatic compounds for the potential production of fuels and chemicals is vital for the economics of the modern biorefinery industry. This work is distinct in that a detailed mechanistic analysis of the reaction pathways of veratrylglycero-β-guaiacyl ether (VGE) catalyzed by transition-metal-free solid acid zeolite in aqueous conditions at high hydrogen pressure has been performed. VGE degradation produced high monomers yields (≈87 %), including guaiacol (48.2 %), 1-(3,4-dimethoxyphenyl)ethanol (10.3 %), 1-(3,4-dimethoxyphenyl)-2-propanol (6.1 %), 3,4-dimethoxyphenylpropanol (4.7 %), 3,4-dimethoxycinnamyl alcohol (4.1 %), and 1,2-dimethoxy-4-propylbenzene (2 %). The products were identified and confirmed by the in situ solid-state magic angle spinning (MAS) ¹³ C NMR spectroscopy in real-time conditions and the two-dimensional gas chromatography (GC×GC). A variety of products reveal the crucial role of hydrogen, water, and acid sites for heterolytic cleavage of the β-O-4 bond in VGE. Decarbonylation, hydrogenolysis, hydrogenation, and dehydration reaction pathways are proposed and further validated using first-principles calculations.

Production of aromatic hydrocarbons from lignin derivatives by catalytic cracking over a SiO2–Al2O3 catalyst†

Catalytic cracking of phenolic compounds to aromatic hydrocarbons is vital to the utilization of lignin. In this work, pristine amorphous SiO₂–Al₂O₃ was used as a catalyst to produce aromatic hydrocarbons from lignin-derived phenolics by catalytic cracking using methanol as the solvent. These catalysts were characterized by various techniques (XRD, NH₃-TPD, Py-IR, etc.) and evaluated on a fixed bed reactor using guaiacol as a model compound. The effects of reaction temperature, the flow of carrier gas, the molar ratio of guaiacol to methanol, and WHSV were investigated. 33-SA (SiO₂–Al₂O₃ with the SiO₂ content of 33%) exhibited the best catalytic activity due to its high content of Lewis acid sites (168.47 μmol g⁻¹). Co-feeding with methanol promoted the removal of oxygen atoms and improved the reaction system H/C_eff. Under the optimal conditions of 400 °C, 25 mL min⁻¹ N₂, a molar ratio of methanol to guaiacol of 25, and WHSV of 8/3 h⁻¹, the yield of aromatic hydrocarbons reached 57.93%. The deactivating species in the transformation of guaiacol into aromatic hydrocarbons on catalysts were also studied.

Catalytic cracking of phenolic compounds to aromatic hydrocarbons is vital to the utilization of lignin.

Technology Overview of Fast Pyrolysis of Lignin: Current State and Potential for Scale-Up

Lignin is an abundant natural polymer obtained from lignocellulosic biomass and rich in aromatic substructures. When efficiently depolymerized, it has great potential in the production of value-added chemicals. Fast pyrolysis is a promising depolymerization method, but current studies focus mainly on small quantities of lignin. In this Review, to determine the potential for upscaling, systems used in the most relevant unit operations of fast pyrolysis of lignin are evaluated. Fluidized-bed reactors have the most potential. It would be beneficial to combine them with the following: slug injectors for feeding, hot particle filters, cyclones, and fractional condensation for product separation and recovery. Moreover, upgrading lignin pyrolysis oil would allow the necessary quality parameters for particular applications to be reached.

Biochar-based solid acid accelerated carbon conversion by increasing the abundance of thermophilic bacteria in the cow manure composting process

This study investigated the effects of biochar-based solid acids (SAs) on carbon conversion, alpha diversity and bacterial community succession during cow manure composting with the goal of providing a new strategy for rapid carbon conversion during composting. The addition of SA prolonged the thermophilic phase and accelerated the degradation of lignocellulose; in particular, the degradation time of cellulose was shortened by 50% and the humus content was increased by 22.56% compared with the control group (CK). In addition, high-throughput sequencing results showed that SA improved the alpha diversity and the relative abundance of thermophilic bacteria, mainly Actinobacteria, increased by 12.955% compared with CK. A redundancy analysis (RDA) showed that Actinobacteria was positively correlated with the transformation of carbon.

Selective Catalytic Transfer Hydrogenation of Lignin to Alkyl Guaiacols Over NiMo/Al-MCM-41

Efficient deoxygenation of lignin-derived bio-oils is central to their adoption as precursors to sustainable liquid fuels in place of current fossil resources. In-situ catalytic transfer hydrogenation (CTH), using isopropanol and formic acid as solvent and in-situ hydrogen sources, was demonstrated over metal-doped and promoted MCM-41 for the depolymerization of oxygen-rich (35.85 wt%) lignin from Chinese fir sawdust (termed O-lignin). A NiMo/Al-MCM-41 catalyst conferred an optimal lignin-derived oil yield of 61.6 wt% with a comparatively low molecular weight (M_w =542 g mol^-1 , M_n =290 g mol^-1 ) and H/C ratio of 1.39. High selectivity to alkyl guaiacols was attributed to efficient in-situ hydrogen transfer from isopropanol/formic acid donors, and a synergy between surface acid sites in the Al-doped MCM-41 support and reducible Ni/Mo species, which improved the chemical stability and quality of the resulting lignin-derived bio-oils.

Pyrolysis of waste oils for the production of biofuels: A critical review

The application of waste oils as pyrolysis feedstocks to produce high-grade biofuels is receiving extensive attention, which will diversify energy supplies and address environmental challenges caused by waste oils treatment and fossil fuel combustion. Waste oils are the optimal raw materials to produce biofuels due to their high hydrogen and volatile matter content. However, traditional disposal methods such as gasification, transesterification, hydrotreating, solvent extraction, and membrane technology are difficult to achieve satisfactory effects owing to shortcomings like enormous energy demand, long process time, high operational cost, and hazardous material pollution. The usage of clean and safe pyrolysis technology can break through the current predicament. The bio-oil produced by the conventional pyrolysis of waste oils has a high yield and HHV with great potential to replace fossil fuel, but contains a high acid value of about 120 mg KOH/g. Nevertheless, the application of CaO and NaOH can significantly decrease the acid value of bio-oil to close to zero. Additionally, the addition of coexisting bifunctional catalyst, SBA-15@MgO@Zn in particular, can simultaneously reduce the acid value and positively influence the yield and quality of bio-oil. Moreover, co-pyrolysis with plastic waste can effectively save energy and time, and improve bio-oil yield and quality. Consequently, this paper presents a critical and comprehensive review of the production of biofuels using conventional and advanced pyrolysis of waste oils.

Role of Combined Na2HPO4 and ZnCl2 in the Unprecedented Catalysis of the Sequential Pretreatment of Sustainable Agricultural and Agro-Industrial Wastes in Boosting Bioethanol Production

Improper lignocellulosic waste disposal causes severe environmental pollution and health damage. Corn Stover (CS), agricultural, and aseptic packaging, Tetra Pak (TP) cartons, agro-industrial, are two examples of sustainable wastes that are rich in carbohydrate materials and may be used to produce valuable by-products. In addition, attempts were made to enhance cellulose fractionation and improve enzymatic saccharification. In this regard, these two wastes were efficiently employed as substrates for bioethanol production. This research demonstrates the effect of disodium hydrogen phosphate (Na₂HPO₄) and zinc chloride (ZnCl₂) (NZ) as a new catalyst on the development of the sequential pretreatment strategy in the noticeable enzymatic hydrolysis. Physico-chemical changes of the native and the pretreated sustainable wastes were evaluated by compositional analysis, scanning electron microscopy (SEM), X-ray diffractometry (XRD), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). These investigations showed major structural changes after the optimized sequential pretreatment. This pretreatment not only influences the delignification process, but also affects the functionalization of cellulose chemical structure. NZ released a higher glucose concentration (328.8 and 996.8 mg/dl) than that of ZnCl₂ (Z), which released 203.8 and 846.8 mg/dl from CS and TP, respectively. This work led to the production of about 500 mg/dl of ethanol, which is promising and a competitor to other studies. These findings contribute to increasing the versatility in the reuse of agricultural and agro-industrial wastes to promote interaction areas of pollution prevention, industrialization, and clean energy production, to attain the keys of sustainable development goals.

Hydrothermal oxidative valorisation of lignin into functional chemicals: A review

Lignin is a waste by-product of bio-refineries and paper-pulp industries. It has an attractive potential to produce numerous valuable chemicals due to its highly aromatic character. At present, large amount of lignin is burnt as a source of energy due to lack of suitable efficient lignin valorisation processes. The challenge exists in handling its complex heterogeneous structure and bond breaking at selective locations. The production of high value chemicals/petrochemical feedstocks will improve the economic viability of a bio-refinery. Oxidative depolymerization is a promising way to produce functional compounds from lignin. The aim of the current review is to present the novel methodologies currently used in the area of lignin oxidative depolymerization including effect of temperature, residence time, solvent, oxidizing agents, homogeneous and heterogeneous catalysis etc. It aims to present an insight into the structure of lignin and its breakdown mechanism.

Vacancy Engineering in Transition Metal Sulfide and Oxide Catalysts for Hydrodeoxygenation of Lignin-Derived Oxygenates

The catalytic hydrodeoxygenation (HDO) of lignin has long been a hot research topic and vacancy engineering is a new means to develop more efficient catalysts for this process. Oxygen vacancies and sulfur vacancies are both widely used in HDO. Based on the current research status of vacancies in the field of lignin-derived oxygenates, this Minireview discusses in detail design methods for vacancy engineering, including surface activation, synergistic modification, and morphology control. Moreover, it is clarified that in the HDO reaction, vacancies can act as acidic sites, promote substrate adsorption, and regulate product distribution, whereas for the catalysts, vacancies can enhance stability and reducibility, improve metal dispersion, and improve redox capacity. Finally, the characterization of vacancies is summarized and strategies are proposed to address the current deficiencies in this field.

Advances in Versatile Nanoscale Catalyst for the Reductive Catalytic Fractionation of Lignin

In the past five years, biomass-derived biofuels and biochemicals were widely studied both in academia and industry as promising alternatives to petroleum. In this Review, the latest progress of the synthesis and fabrication of porous nanocatalysts that are used in catalytic transformations involving hydrogenolysis of lignin is reviewed in terms of their textural properties, catalytic activities, and stabilities. A particular emphasis is made with regard to the catalyst design for the hydrogenolysis of lignin and/or lignin model compounds. Furthermore, the effects of different supports on the lignin hydrogenolysis/hydrogenation are discussed in detail. Finally, the challenges and future opportunities of lignin hydrogenolysis over nanomaterial-supported catalysts are also presented.

Recent advances in the valorization of plant biomass

Plant biomass is a highly abundant renewable resource that can be converted into several types of high-value-added products, including chemicals, biofuels and advanced materials. In the last few decades, an increasing number of biomass species and processing techniques have been developed to enhance the application of plant biomass followed by the industrial application of some of the products, during which varied technologies have been successfully developed. In this review, we summarize the different sources of plant biomass, the evolving technologies for treating it, and the various products derived from plant biomass. Moreover, the challenges inherent in the valorization of plant biomass used in high-value-added products are also discussed. Overall, with the increased use of plant biomass, the development of treatment technologies, and the solution of the challenges raised during plant biomass valorization, the value-added products derived from plant biomass will become greater in number and more valuable.

Earth-abundant 3d-transition-metal catalysts for lignocellulosic biomass conversion

Transformation of biomass to chemicals and fuels is a long-term goal in both science and industry. However, high cost is one of the major obstacles to the industrialization of this sustainable technology. Thus, developing catalysts with high activity and low-cost is of great importance for biomass conversion. The last two decades have witnessed the increasing achievement of the use of earth-abundant 3d-transition-metals in catalysis due to their low-cost, high efficiency and excellent stability. Here, we aim to review the fast development and recent advances of 3d-metal-based catalysts including Cu, Fe, Co, Ni and Mn in lignocellulosic biomass conversion. Moreover, present research trends and invigorating perspectives on future development are given.

Oxidation of organosolv lignin in a novel surfactant-free microemulsion reactor

Lignin is considered as a promising substitute for fossil resources, but its efficient conversion remains a huge challenge due to the structural complexity and immiscibility with typical solvents. Herein, a series of surfactant-free microemulsion reactors comprised of n-octane, water and n-propanol were designed and their corresponding phase behaviors alongside their ability to intensify oxidative depolymerization of lignin were explored. Experimental results show that the phenolic monomer yield improves substantially (40-500 wt%) by comparison with processes performed in a single solvent. Detailed characterizations also suggest that the above intensification is rationalized by the solubilization effect of microemulsion system and directional aggregation of lignin at the microemulsion interface.

Acid site-regulated solid acids for polysaccharide Se-functionalization: Structural explanations for high reactivity

In this work, the application of acid site-regulated solid acids in Se-functionalization of polysaccharide is evaluated for the first time, which aimed to further improve reaction efficiency and realize environmentally friendly chemistry. A series prepared M_xO_y/HZSM-5 catalysts possesses standard crystal structure, large specific surface area, pore volume, aperture as well as strong acidity. An efficient substitution of seleno-group on polysaccharide backbone is promoted by regulating the acid site of solid acids (Se content up to 15,170.49 μg/g) compared with the conventional Se-functionalization method (1703 μg/g). Strong Lewis and Brønsted acid sites lead to the driving forces toward low molecular mass polysaccharide fragments, but the deletion of main monosaccharide components is not observed. In summary, it is proved that solid acid can be employed in acid-dependent polysaccharide Se-functionalization which will promote useful in expanding our understanding of how to further develop polysaccharide resources.

Vapor-phase conversion of aqueous 3-hydroxybutyric acid and crotonic acid to propylene over solid acid catalysts

Vapor phase conversion of 3-hydroxybutyric and crotonic acid to propylene in a continuous-flow reactor over silica–alumina and niobium catalysts demonstrates a new strategy for producing renewable fuels and chemicals from wastewater carbon.

Pyrolysis synergy of municipal solid waste (MSW): A review

The synergistic pyrolysis of municipal solid waste (MSW) were recently explored. This review aims to provide an overview on the synergistic pyrolysis studies of MSW, focusing on the synergy occurred during co-pyrolysis of different constituents of MSW. The interactions of intermediates released during pyrolysis can shift end product distributions, accelerate pyrolysis rates, and preferred production of specific compounds, which were categorized into four basic types with discussions. The pyrolysis synergy is proposed to be the key for success of pyrolytic practice of MSW that can handle the waste with maximal resource recovery and minimal carbon emission.

Catalytic fast pyrolysis of enzymatic hydrolysis lignin over Lewis-acid catalyst niobium pentoxide and mechanism study

Lewis-acid catalyst Nb₂O₅ is first applied in catalytic fast pyrolysis (CFP) of enzymatic hydrolysis lignin (EHL) to produce aromatic hydrocarbons (AHs) that can be used as alternative liquid fuels. The catalyst exhibits a good talent to convert lignin into AHs with quite little polycyclic aromatic hydrocarbons (PAHs) formation. The yield of AHs reaches 11.2 wt% and monocyclic aromatic hydrocarbons (MAHs) takes up 94% under the optimized condition (Catalyst to Lignin ratio 9:1, 650 °C). No coke is generated during the reactions. The reaction sequence is proposed and verified by model compound reactions. Furthermore, DFT calculations are performed to understand the mechanisms of limitation of PAHs or char/coke formation and the efficient deoxygenation ability over catalyst. Nb₂O₅ with Lewis acid sites is proved to be a promising catalyst for the production of AHs from lignin. This work provides a new idea on choice of catalysts for CFP of lignin in future.