Investigation of choline chloride-formic acid pretreatment and Tween 80 to enhance sugarcane bagasse enzymatic hydrolysis

Establishment of efficient system for bagasse bargaining: Combining fractionation of saccharides, recycling of high-viscosity solvent and dismantling

Sugarcane bagasse (SCB) has a recalcitrant structure, which hinders its component dismantling and subsequent high value utilization. Some organic solvents are favorable to dismantle lignocellulose, but their high viscosity prevents separation of components and reuse of solvents. Herein, ethylene glycol phenyl ether (EGPE)-acid system is used as an example to develop green and efficient methods to dismantle SCB, purify polysaccharides and lignin, and reuse solvents. Results show that dismantling SCB at 130 °C, 0.5 % H2SO4, and 100 min can obtain 85.5 % cellulose recovery, 94.1 % hemicellulose removal and 83.7 % lignin removal. Different molecular weight saccharides are separated by membranes filtration and centrifugation, and lignin recovered by antisolvent precipitation. The solvent recovered by distillation, achieving high dismantling efficiency of 89.2 % cellulose recovery, 94.1 % hemicellulose removal and 94.4 % lignin removal after four recycles. Results show a promising approach for the closed-loop process of dismantling lignocellulose, fractionating saccharides, and reusing solvents in high-viscosity systems.

Promoting the disassemble and enzymatic saccharification of bamboo shoot shells via efficient hydrated alkaline deep eutectic solvent pretreatment

Pretreatment is a key process restricting the development of biorefinery. This work developed a pretreatment process based on an ethanolamine/acetamide alkaline deep eutectic solvent (ADES). Under microwave assistance, pure ADES pretreatment at 100 °C for 10 min achieved 95.9 % delignification and 95.2 % hemicellulose removal of bamboo shoot shells (BSS). Further, when 75 % water was added to pure DES to prepare hydrated DES (75 %-HADES), impressive delignification (93.2 %), hemicellulose removal (92.2 %) and cellulose recovery (94.8 %) were still achieved. The cellulose digestibility of the 75 %-HADES pretreated solid residue was significantly increased from 12.2 % (the control) to 91.2 %. Meanwhile, the structural features of hemicellulose and lignin macromolecules fractionated by 75 %-HADES pretreatment were well preserved, offering opportunities for downstream utilization. Overall, this work proposes an effective pretreatment strategy with the potential to enable the utilization of all major components of bamboo shoot shells.

Novel supramolecular deep eutectic solvent pretreatment for obtaining fluorescent lignin and promoting biomass pyrolytic saccharification

In this study, β-CD was used as a receptor to prepare three novel SDES, which were used to pretreat corn stalks for obtaining fluorescent lignin and promoting biomass pyrolytic saccharification. It was found that GA-residue had a high cellulose retention ratio (94.63%) and the highest lignin removal ratio (61.78%). Besides, the yield of carbohydrates in bio-oil was increased from 0.63% to 49.37%, and fluorescent lignin was prepared for explosion detection, fluorescent film, and information encryption. It was confirmed that the weak interaction between β-CD and HBDs or dimer was mainly performed by hydrogen bond and van der Waals force. The minimum frontier orbital energy difference ΔEU (0.1976 a.u.) and high binding energy (-5456.71 kJ/mol) between molecules were calculated by DFT. Moreover, the mechanism of biomass pretreatment was explored. The green and efficient SDES developed in this study were of great significance for biomass pretreatment and efficient utilization of components.

Enhancing saccharification of bamboo shoot shells by rapid one-pot pretreatment of hydrated deep eutectic solvent

In this work, a rapid one-pot hydrated deep eutectic solvent (DES) pretreatment was proposed to facilitate the conversion of carbohydrates from lignocellulosic biomass to monosaccharides. Specifically, the pure and hydrated DES based on benzyl triethylammonium chloride (BTEAC), formic acid (FA) and water was used to pretreat bamboo shoot shells (BSS) by microwave heating. The pretreated solid residues were enzymatically saccharified to produce fermentable sugars, and the hydrolyzed carbohydrates and lignin remained in the hydrolyzate. The results showed that the yield of monosaccharides from the hydrated DES hydrolyzate (193.7-228.4 g/kg) was significantly higher than that (45.9-66.1 g/kg) of pure DES. The 30% hydrated DES pretreatment achieved the best glucose yield (89.03%) and a total monosaccharides yield of 555.4 g/kg, which corresponded to a conversion ratio of carbohydrates to monosaccharides of 87.0%. The proposed process is a robust method for the efficiently convert carbohydrates from BSS into monosaccharides.

An integrated process using acetic acid hydrolysis and deep eutectic solvent pretreatment for xylooligosaccharides and monosaccharides production from wheat bran

Organic acid hydrolysis for xylooligosaccharides (XOS) production from lignocelluloses provides the benefits of simple operation, rapid reaction and high XOS yield. However, no literature reported the XOS production from wheat bran (WB) by organic acid hydrolysis. In this paper, acetic acid (AA) hydrolysis was employed to produce XOS from WB. After AA hydrolysis (5 %, v/v, 170 °C, 20 min) of 100 g/L WB, the concentrations of X2, X3, X4, X5 and X6 were 2.4, 5.0, 1.9, 1.9 and 1.4 g/L respectively and the total XOS yield was 62.9 %, which was the highest among the previous researches. The arabinose yield reached 76.1 %. Then, AA-hydrolyzed WB was delignified by deep eutectic solvent (DES) pretreatment and the resulting residue had the glucose and xylose yields of 83.8 % and 54.8 %, respectively. This work offers a productive method for the conversion of WB into XOS, arabinose and glucose by AA hydrolysis and DES pretreatment.

Sustainable valorization of sugarcane residues: Efficient deconstruction strategies for fuels and chemicals production

The global climate crisis and the ongoing increase in fossil-based fuels have led to an alternative solution of using biomass for fuel production. Sugarcane bagasse (SCB) is an agricultural residue with a global production of more than 100 million metric tons and it has various applications in a biorefinery concept. This review brings forth the composition, life cycle assessment, and various pretreatments for the deconstruction techniques of SCB for the production of valuable products. The ongoing research in the production of biofuels, biogas, and electricity utilizing the bagasse was elucidated. SCB is used in the production of carboxymethyl cellulose, pigment, lactic acid, levulinic acid, and xylooligosaccharides and it has prospective in meeting the demand for global energy and environmental sustainability.

Pretreatment of sugarcane bagasse with acid catalyzed ethylene glycol-water to improve the cellulose enzymatic conversion

In this work, HCl catalyzed ethylene glycol-water pretreatment (HCl/EG-H₂O) of sugarcane bagasse (SCB) was explored with response surface methodology (RSM) and single factor analysis, which aim to investigate the influence of pretreatment variable on pretreated solid cellulose enzymatic conversion. The result showed that HCl/EG-H₂O pretreatment could selectively extract ∼89.9 % xylan and ∼61.2 % lignin in SCB, meanwhile maintain a relatively high cellulose retention (∼86.8 %). Pretreatment of SCB at 120 °C for 60 min with 1.00 % HCl and 90 % EG obtained the pretreated solid having maximum cellulose enzymatic conversion of 88.7 % under 10 FPU/g enzyme dosage, this enhancement of cellulose enzymatic conversion mainly attributed to structure change of SCB in pretreatment. The adding of enzymatic additives into the hydrolysis process could not only improve hydrolysis efficiency but also lower the enzyme dosage. Besides, the linear relationship between substrate characteristic parameters (such cellulose content, lignin removal rate etc.) and cellulose conversion were observed.

Enhanced Enzymatic Saccharification of Tomato Stalk by Combination Pretreatment with NaOH and ChCl:Urea-Thioure in One-Pot Manner

In this study, the mixture of NaOH and deep eutectic solvent (DES) ChCl:UA-TA was firstly used to pretreat waste tomato stalk (TS). The effects of pretreatment time, pretreatment temperature, NaOH dosage, and DES dose were investigated, and the synergistic effects of dilute NaOH and DES combination pretreatment were tested on the influence of enzymatic saccharification. It was found that the relationship between delignification and saccharification rate had a significant linear correction. When TS was pretreated with NaOH (7 wt%)–ChCl:UA-TA (8 wt%) in a solid-to-liquid ratio of 1:10 (wt:wt) at 75 °C for 60 min, the delignification reached 82.1%. The highest yield of reducing sugars from NaOH–ChCl:UA-TA-treated TS could reach 62.5% in an acetate buffer (50 mM, pH 4.8) system containing cellulase (10.0 FPU/g TS) and xylanase (30.0 CBU/g TS) at 50 °C. In summary, effective enzymatic saccharification of TS was developed by a combination pretreatment with dilute NaOH and ChCl:UA-TA, which has potential application in the future.

Enhancement of sugar release from sugarcane bagasse through NaOH-catalyzed ethylene glycol pretreatment and water-soluble sulfonated lignin

In this work, five different NaOH-catalyzed ethylene glycol (EG) pretreatments together with water-soluble sulfonated lignin (SL) were used for enhancing sugarcane bagasse (SCB) enzymatic digestion. The results showed that the coupling of NaOH and EG into a one-pot pretreatment (10%NaOH/EG) was more beneficial to improve SCB enzymatic hydrolysis than that of single 10%NaOH or EG pretreatment, or the two-step pretreatment of NaOH and EG in different sequence (10%NaOH+EG and EG + 10%NaOH, respectively). The highest glucose yield of this work was 91.2 %, mainly released from the SCB that pretreated with 10%NaOH/EG at 130 °C for 60 min and 72 h enzymatic hydrolysis. The adding of SL into the enzymatic hydrolysis step could significantly lower the cellulase dosage and hydrolysis time from 20 FPU/g and 72 h to 10 FPU/g and 24 h, respectively, meanwhile keeping a high glucose yield of 90.4 %. The characterization of various pretreated or un-pretreated SCB confirmed that the improvement of hydrolysis efficiency of SCB after 10%NaOH/EG pretreatment was closely related to the removal of various components barriers in SCB and the fragmentation of pretreated solid. It can be concluded that the developed NaOH-catalyzed ethylene glycol pretreatment was an efficiency way to enhance the sugar release from SCB.

Co-production of xylose, lignin, and ethanol from eucalyptus through a choline chloride-formic acid pretreatment

A choline chloride-formic acid (ChCl-FA) pretreatment followed by enzymatic hydrolysis and fermentation were developed in this work for co-produce bioethanol, xylose, and lignin from eucalyptus. Results showed that ChCl-FA pretreatment can simultaneously degrade the xylan (∼95.2%) and lignin (∼74.4%) in eucalyptus, and obtained the pretreated eucalyptus having high glucan content and a numbers of cracks and holes, which was conducive to follow-up cellulase attacking. The hydrolysis experiments showed the maximum yield of glucose of 100 g eucalyptus was 35.3 g, which was equivalent to 90.3% of glucan in eucalyptus feedstock. The fermentation of enzymatic hydrolysate finally achieved the ethanol yield of 16.5 g, which corresponded to 74.5% theoretical ethanol yield from initial glucan in eucalyptus. In addition, 12.1 g xylose and 23.9 g lignin also could be obtained in pretreated liquid or/and hydrolysis residue, which represented for 61.4% xylan and 80.7% lignin in eucalyptus feedstock, respectively.

Deep eutectic solvents as promising pretreatment agents for sustainable lignocellulosic biorefineries: A review

Increasing reliance on non-renewable fuels has shifted research attention to environmentally friendly and sustainable energy sources.The inherently recalcitrant nature of lignocellulosic biomass (LCB) makes downstream processing of the bioprocess challenging. Deep eutectic solvents (DESs) are popular and inexpensive green liquids found effective for LCB valorisation. DESs have negligible vapor-pressure and are non-flammable, recyclable, cost-economic, and thermochemically stable. This review provides a detailed overview on the DESs types, properties and their role in effective delignification and enzymatic digestibility of polysaccharides for cost-effective conversion of LCB into biofuels and bioproducts. The conglomeration of DESs with assistive pretreatment techniques can augment the process of biomass deconstruction. The current challenges in upscaling the DESs-based pretreatment technology up to commercial scale is summarized, with possible solutions and future directions. These insights would fill the knowledge-gaps to towards development of lignocellulosic biorefineries and to address the global energy crisis and environment issues.

Surfactants in biorefineries: Role, challenges & perspectives

The use of lignocellulosic biomass (LCB) as feedstock has received increasing attention as an alternative to fossil-based refineries. Initial steps such as pretreatment and enzymatic hydrolysis are essential to breakdown the complex structure of LCB to make the sugar molecules available to obtain bioproducts by fermentation. However, these steps increase the cost of the bioproduct and often reduces its competitiveness against synthetic products. Currently, the use of surfactants has shown considerable potential to enhance lignocellulosic biomass processing. This review addresses the main mechanisms and role of surfactants as key molecules in various steps of biorefinery processes, viz., increasing the removal of lignin and hemicellulose during the pretreatments, increasing enzymatic stability and enhancing the accessibility of enzymes to the polymeric fractions, and improving the downstream process during fermentation. Further, technical advances, challenges in application of surfactants, and future perspectives to augment the production of several high value-added bioproducts have been discussed.

Sugarcane bagasse: a biomass sufficiently applied for improving global energy, environment and economic sustainability

Sugarcane (Saccharum officinarum) bagasse (SCB) is a biomass of agricultural waste obtained from sugarcane processing that has been found in abundance globally. Due to its abundance in nature, researchers have been harnessing this biomass for numerous applications such as in energy and environmental sustainability. However, before it could be optimally utilised, it has to be pre-treated using available methods. Different pre-treatment methods were reviewed for SCB, both alkaline and alkali-acid process reveal efficient and successful approaches for obtaining higher glucose production from hydrolysis. Procedures for hydrolysis were evaluated, and results indicate that pre-treated SCB was susceptible to acid and enzymatic hydrolysis as > 80% glucose yield was obtained in both cases. The SCB could achieve a bio-ethanol (a biofuel) yield of > 0.2 g/g at optimal conditions and xylitol (a bio-product) yield at > 0.4 g/g in most cases. Thermochemical processing of SCB also gave excellent biofuel yields. The plethora of products obtained in this regard have been catalogued and elucidated extensively. As found in this study, the SCB could be used in diverse applications such as adsorbent, ion exchange resin, briquettes, ceramics, concrete, cement and polymer composites. Consequently, the SCB is a biomass with great potential to meet global energy demand and encourage environmental sustainability.

Current understanding of the inhibition factors and their mechanism of action for the lignocellulosic biomass hydrolysis

Biorefining of lignocellulosic biomass is a relatively new concept but it has strong potential to develop and partially replace the fossil derived fuels and myriad of value products to subsequently reduce the greenhouse gas emissions. However, the energy and cost intensive process of releasing the entrapped fermentable sugars is a major challenge for its commercialization. Various factors playing a detrimental role during enzymatic hydrolysis of biomass are inherent recalcitrance of lignocellulosic biomass, expensive enzymes, sub-optimal enzyme composition, lack of synergistic activity and enzyme inhibition caused by various inhibitors. The current study investigated the mechanism of enzyme inhibition during lignocellulosic biomass saccharification especially at high solid loadings. These inhibition factors are categorized into physio-chemical factors, water-soluble and -insoluble enzyme inhibitors, oligomers and enzyme-lignin binding. Furthermore, different approaches are proposed to alleviate the challenges and improve the enzymatic hydrolysis efficiency such as supplementation with surfactants, synergistic catalytic/non-catalytic proteins, and bioprocess modifications.