High-efficiency recovery, regeneration and recycling of 1-ethyl-3-methylimidazolium hydrogen sulfate for levulinic acid production from sugarcane bagasse with membrane-based techniques

Ionic liquid recovery and recycling via electrodialysis in biomass processing: An economical assessment

Extravagant price and lack of high-efficiency recovery technology limited scale-up utilization of ionic liquids. Ionic liquids recovery with electrodialysis-based techniques has caught wide concern due to membrane-based characteristic. Economical assessment for electrodialysis-based ionic liquid recovery and recycling in biomass processing was performed by determining influence of equipment-related and financial-related factors with sensitivity analysis for each factor. Overall recovery cost of 1-ethyl-3-methylimidazolium acetate, choline acetate, 1-butyl-3-methylimidazolium hydrogen sulphate and 1-ethyl-3-methylimidazolium hydrogen sulfate varied within 0.75-1.96 $/Kg, 0.99-3.00 $/Kg, 1.37-2.74 $/Kg and 1.15-2.89 $/Kg when factors changed within investigated range. Fold of membrane cost, factor of membrane stack cost, factor of auxiliary equipment cost, factor of annual maintenance cost and annual interest rate of loan were positively related with recovery cost. While percentage of annual elapsed time and loan period were negatively correlated with recovery cost. Economical assessment confirmed economic efficiency of electrodialysis for ionic liquids recovery and recycling in biomass processing.

Development of bioprocess for corncob-derived levulinic acid production

Levulinic acid is a significant platform chemical obtained from biomass and can potentially be used to produce value-added biofuels, biopolymers, and biopharmaceuticals. This study aims at statistically optimizing levulinic acid production from agrowastes. Based on the total carbohydrate content (71.93 %), corncob was selected as the target feedstock. A Box-Behnken design with four factors, such as feedstock concentration, reaction time, reaction temperature, and catalyst concentration, was used to optimize the hydrothermal conversion of corncob to levulinic acid at 180 °C for 30 min using 1 M H₂SO₄ as the acid catalyst and 120 g/L corncob. The maximum yield of 19.9 % was obtained. Additionally, 8.1 g/L formic acid was co-produced. The results of this study can contribute toward valorization of levulinic acid. Moreover, our results can be useful in developing strategies to utilize agrowastes as a renewable feedstock for recent biorefineries to cope with the climate crisis.

Ionic resource recovery for carbon neutral papermaking wastewater reclamation by a chemical self-sufficiency zero liquid discharge system

Papermaking industry discharges large quantities of wastewater and waste gas, whose treatment is limited by extra chemicals requirements, insufficient resource recovery and high energy consumption. Herein, a chemical self-sufficiency zero liquid discharge (ZLD) system, which integrates nanofiltration, bipolar membrane electrodialysis and membrane contactor (NF-BMED-MC), is designed for the resource recovery from wastewater and waste gas. The key features of this system include: 1) recovery of NaCl from pretreated papermaking wastewater by NF, 2) HCl/NaOH generation and fresh water recovery by BMED, and 3) CO₂ capture and NaOH/Na₂CO₃ generation by MC. This integrated system shows great synergy. By precipitating hardness ions in papermaking wastewater and NF concentrate with NaOH/Na₂CO₃, the inorganic scaling on NF membrane is mitigated. Moreover, the NF-BMED-MC system with high stability can simultaneously achieve efficient CO₂ removal and sustainable recovery of fresh water and high-purity resources (NaCl, Na₂SO₄, NaOH and HCl) from wastewater and waste gas without introducing any extra chemicals. The environmental evaluation indicates the carbon-neutral papermaking wastewater reclamation can be achieved through the application of NF-BMED-MC system. This study establishes the promising of NF-BMED-MC as a sustainable alternative to current membrane methods for ZLD of papermaking industry discharges treatment.

Recovery of Fluoride-Rich and Silica-Rich Wastewaters as Valuable Resources: A Resource Capture Ultrafiltration-Bipolar Membrane Electrodialysis-Based Closed-Loop Process

Traditional technologies such as precipitation and coagulation have been adopted for fluoride-rich and silica-rich wastewater treatment, respectively, but waste solid generation and low wastewater processing efficiency are still the looming concern. Efficient resource recovery technologies for different wastewater treatments are scarce for environment and industry sustainability. Herein, a resource capture ultrafiltration-bipolar membrane electrodialysis (RCUF-BMED) system was designed into a closed-loop process for simultaneous capture and recovery of fluoride and silica as sodium silicofluoride (Na₂SiF₆) from mixed fluoride-rich and silica-rich wastewaters, as well as achieving zero liquid discharge. This RCUF-BMED system comprised two key parts: (1) capture of fluoride and silica from two wastewaters using acid, and recovery of the Na₂SiF₆ using base by UF and (2) UF permeate conversion for acid/base and freshwater generation by BMED. With the optimized RCUF-BMED system, fluoride and silica can be selectively captured from wastewater with removal efficiencies higher than 99%. The Na₂SiF₆ recovery was around 72% with a high purity of 99.1%. The aging and cyclic experiments demonstrated the high stability and recyclability of the RCUF-BMED system. This RCUF-BMED system has successfully achieved the conversion of toxic fluoride and silica into valuable Na₂SiF₆ from mixed wastewaters, which shows great application potential in the industry-resource-environment nexus.

Application of bipolar membrane electrodialysis for simultaneous recovery of high-value acid/alkali from saline wastewater: An in-depth review

With the development of comprehensive utilization of high-salinity wastewater, salt resources regeneration has been considered as the fundamental requirement for process sustainability and economic benefits. As one of the potential candidates, bipolar membrane electrodialysis (BMED) was rapidly developed in recent years for the treatment of saline wastewater. Different from other methods directly obtaining salts or condensed wastewater, BMED could utilize and convert the dissolved waste salt into higher-value acid and alkali simultaneously, which has various advantages including outstanding environmental effects and economic benefits. In this review, the recent applications of BMED for waste salt recovery and high-value acid/alkali generation from saline wastewater were systematically outlined. Based on the summary above, the economy analysis of BMED was further reviewed from the roles of desalination and resources recovery. In addition, the BMED-based processes integrated with in-situ utilization of the generated acid/alkali resources were discussed. Furthermore, the influence of operating factors on BMED performance were outlined. Finally, the strategies for improving BMED performance were concluded. Furthermore, the future application and prospects of BMED was presented. This work would provide guidance for the applications of bipolar membrane electrodialysis in saline wastewater treatment and the high-value conversion of salt resources into acids and alkalis.

A review on strategies to reduce ionic liquid pretreatment costs for biofuel production

Worldwide demand for renewable energy has promoted the considerable exploration of biofuel production from lignocellulosic biomass. Ionic liquid pretreatment is of great interest to render biomass amenable for biofuel production, however, its unaffordable cost stimulates significant attention to the feasibility of commercialization. This review aims to compile the latest advances with respect to reducing production costs for ionic liquids-based biorefineries. Protic ionic liquids offer relatively low synthesis costs, but excessive antisolvent washing of the pretreated biomass is often inevitable. Recovering ionic liquids requires several separation and purification steps, and the reuse of ionic liquids could significantly lose functionality due to the degradation. It is promising to screen ionic liquids-tolerant enzymes and strains for one-pot saccharification and fermentation without solid-liquid separation, however, there is still a need for subsequent recovery of ionic liquids. Additionally, technoeconomic analysis and life cycle assessment are highly recommended to evaluate the economic and environmental impacts.

Sustainable valorization of sugarcane residues: Efficient deconstruction strategies for fuels and chemicals production

The global climate crisis and the ongoing increase in fossil-based fuels have led to an alternative solution of using biomass for fuel production. Sugarcane bagasse (SCB) is an agricultural residue with a global production of more than 100 million metric tons and it has various applications in a biorefinery concept. This review brings forth the composition, life cycle assessment, and various pretreatments for the deconstruction techniques of SCB for the production of valuable products. The ongoing research in the production of biofuels, biogas, and electricity utilizing the bagasse was elucidated. SCB is used in the production of carboxymethyl cellulose, pigment, lactic acid, levulinic acid, and xylooligosaccharides and it has prospective in meeting the demand for global energy and environmental sustainability.

Chemoenzymatic valorization of agricultural wastes into 4-hydroxyvaleric acid via levulinic acid

Given that (i) levulinic acid (LA) is one of the most significant platform chemicals derived from biomass and (ii) 4-hydroxyvaleric acid (4-HV) is a potential LA derivative, the aim of this study is to achieve chemoenzymatic valorization of LA, which was obtained from agricultural wastes, to 4-HV. The thermochemical process utilized agricultural wastes (i.e., rice straw and corncob) as feedstocks and successfully produced LA, ranging from 25.1 to 65.4 mM. Additionally, formate was co-produced and used as a hydrogen source for the enzymatic hydrogenation of LA. Finally, engineered 3-hydroxybutyrate dehydrogenase from Alcaligenes faecalis (eHBDH) was applicable for catalyzing the conversion of agricultural wastes-driven LA, resulting in a maximum concentration of 11.32 mM 4-HV with a conversion rate of 48.2%. To the best of our knowledge, this is the first report describing the production of 4-HV from actual biomass, and the results might provide insights into the valorization of agricultural wastes.