An integrated biological-electrocatalytic process for highly-efficient treatment of coking wastewater

Unintended polyhalogenated carbazole production during advanced oxidation of coking wastewater

Polyhalogenated carbazoles (PHCZs) are emerging as dioxin-like global pollutants, yet their environmental origins are not fully understood. This study investigates the application of the Fenton process in coking wastewater treatment, focusing on its dual role in carbazole removal and unintended PHCZ formation. The common halide ions (Cl- and Br-) in coking wastewater, especially Br- ions, exerted a notable impact on carbazole removal. Particularly, the influence of Br- ions was more significant, not only enhancing carbazole removal but also shaping the congener composition of PHCZ formation. Elevated halide ion concentrations were associated with the heightened formation of higher halogenated carbazoles. The Fenton reagent dosage ratio was identified as a crucial factor affecting the congener composition of PHCZs and their toxic equivalency value. The coexisting organic substance (i.e., phenol) in coking wastewater was observed to inhibit PHCZ formation, likely through competitive reactions with carbazole. Intriguingly, ammonium (NH4+) facilitated the generation of higher and mixed halogenated carbazoles, possibly due to the generation of nitrogen-containing brominating agents with stronger bromination capacity. This study underscores the importance of a comprehensive assessment, considering both substrate removal and potential byproduct formation, when employing the Fenton process for saline wastewater treatment.

Performance of a novel up-flow electrocatalytic hydrolysis acidification reactor (UEHAR) coupled with anoxic/oxic system for treating coking wastewater

In this study, the performance of a novel up-flow electrocatalytic hydrolytic acidification reactor (UEHAR) and anoxic/oxic (ANO2/O2) combined system (S2) was compared with that of a traditional anaerobic/anoxic/oxic (ANA/ANO1/O1) system (S1) for treating coking wastewater at different hydraulic retention time (HRT). The effluent non-compliance rates of chemical oxygen demand (COD) of S2 were 45 %, 35 %, 25 % and 55 % lower than S1 with HRT of 94, 76, 65 and 54 h. The removal efficiency of benzene, toluene, ethylbenzene and xylene (BTEX) in S2 was 10.6 ± 2.4 % higher than that in S1. The effluent concentration of volatile phenolic compounds (VPs) in S2 was lower than 0.3 mg/L. The dehydrogenase activity (DHA) and adenosine triphosphate (ATP) of O2 were enhanced by 67.2 ± 26.3 % and 40.6 ± 14.2 % compared with O1, respectively. Moreover, COD was used to reflect the mineralization index of organic matter, and the positive correlation between COD removal rate and microbial activity, VPs, and BTEX was determined. These results indicated that S2 had extraordinary microbial activity, stable pollutant removal ability, and transcendental effluent compliance rate.

Facilitation of coke gasification by coking wastewater and its degradation properties in thermochemical reactions

The thermochemical reaction between coking wastewater and gasification-coke is a new way to achieve efficient and clean use of coal and solve the problem of coking wastewater treatment in the Gansu Longdong region. To further investigate the thermochemical reaction characteristics of coking wastewater and gasification-coke, this paper explores the effect of coking wastewater on syngas production from coke gasification at 1000 °C, the degradation effect of organic pollutants in coking wastewater, the thermochemical reactivity of gasification-coke, and the reasons why wastewater promotes coke gasification and wastewater degradation. The results showed that the thermochemical reaction of coking wastewater with gasification-coke not only facilitates the improvement of syngas yield and low-level calorific value but also improves the thermochemical reactivity of gasification-coke. Notably, phenol in coking wastewater plays a major role in promoting the gasification of gasification-coke. During the thermochemical reaction, the organic pollutants in the wastewater were effectively degraded, the degradation rate of CODCr reached more than 85%, and the degradation of organic pollutants reached more than 75%. Phenol water and coking wastewater can not only improve the dispersion of the ash phase on the surface of gasification-coke, effectively inhibiting the sintering and agglomeration of the ash phase in gasification-coke, but also change the type and number of organic functional groups in gasification-coke. Therefore, coking wastewater can promote the gasification of coke. The thermochemical reaction between coke wastewater and gasification-coke can simultaneously promote coke gasification and the degradation of coke wastewater and achieve the resourceful use of coke wastewater.

Removal of PAHs, TSS, oils and fats from ammonium-rich coke wastewater by granular filtration

Coke wastewater is a complex industrial wastewater due to its high content of toxic compounds such as cyanides, thiocyanates, phenols, tar, oils, and fats. After a series of treatments, wastewater with a high ammonium content is obtained (around 4,150 mg·L-1). A stripping process is used to reduce it. Certain pollutants in the influent, such as tar, polycyclic aromatic hydrocarbons (PAHs), oils, fats and total suspended solids (TSS), interfere with stripping and therefore must be previously removed. In this study, the performance of a pilot-scale airlift sand filter was evaluated under real conditions for the reduction of the concentration of tar, PAHs, oils, fats and TSS, before stripping. Prior to the sand filter, a cationic flocculant was added to the influent (2 ppm). High (10 mm.min-1), medium (7.5 mm.min-1) and low sand speeds (1.9-2.6 mm.min-1) were assessed. The latter conditions gave the best results: a decrease of 98.2% in TSS, 99.7% in oils, fats and grease and 97.6% in PAHs. The final effluent (≤ 1.6 mg PAHs·L-1, ≤ 5 mg TSS·L-1 and ≤ 0.05 mg·L-1 of fats, oils and grease) was suitable for the stripping process.

Mn-Co-Ce/biochar based particles electrodes for removal of COD from coking wastewater by 3D/HEFL system: Characteristics, optimization, and mechanism

In this work, the Mn, Co, Ce co-doped corn cob biochar (MCCBC) as catalytic particle electrodes in a three-dimensional heterogeneous electro-Fenton-like (3D-HEFL) system for the efficient degradation of coking wastewater was investigated. Various characterization methods such as SEM, EDS, XRD, XPS and electrochemical analysis were employed for the prepared materials. The results showed that the MCCBC particle electrodes had excellent electrochemical degradation performances of COD in coking wastewater, and the COD removal and degradation rates of the 3D/HEFL system were 85.35% and 0.0563 min-1 respectively. RSM optimized conditions revealed higher COD removal rate at 89.23% after 31.6 min of electrolysis. The efficient degradability and wide adaptability of the 3D/HEFL system were due to its beneficial coupling mechanism, including the synergistic effect between the system factors (3D and HEFL) as well as the synergistic interactions between the ROS (dominated by •OH and supplemented by O2•-) in the system. Moreover, the COD removal rate of MCCBC could still remain at 81.41% after 5 cycles with a lower ion leaching and a specific energy consumption of 11.28 kWh kg-1 COD. The superior performance of MCCBC, as catalytic particle electrodes showed a great potential for engineering applications for the advanced treatment of coking wastewater.

An overview of recent advances and future prospects of three-dimensional biofilm electrode reactors (3D-BERs)

Three-dimensional biofilm electrode reactors (3D-BERs) have attracted extensive attention in recent years due to their wide application range, high efficiency and energy saving. On the basis of traditional bio-electrochemical reactor, 3D-BERs are filled with particle electrodes, also known as the third electrodes, which can not only be used as a carrier for microbial growth, but also improve the electron transfer rate of the whole system. This paper reviews the constitution, advantages and basic principles of 3D-BERs as well as current research status and progress of 3D-BERs in recent years. The selection of electrode materials, including cathode, anode and particle electrode are listed and analyzed. Different constructions of reactors, like 3D-unipolar extended reactor and coupled 3D-BERs are introduced and discussed. Various contaminants degraded by 3D-BERs including nitrogen, azo dyes, antibiotics and the others are calculated and the corresponding degradation effects are described. The influencing factors and mechanisms are also introduced. At the same time, according to the research advances of 3D-BERs, the shortcomings and weakness of this technology in the current research process are analyzed, and the future research direction of this technology is prospected. This review aims to summarize recent studies of 3D-BERs in bio-electrochemical reaction and open a bright window to this booming research theme.

Strategic analysis on development of simultaneous adsorption and catalytic biodegradation over advanced bio-carriers for zero-liquid discharge of industrial wastewater

With rapid industrial development, millions of tons of industrial wastewater are produced that contain highly toxic, carcinogenic, mutagenic compounds. These compounds may consist of high concentration of refractory organics with plentiful carbon and nitrogen. To date, a substantial proportion of industrial wastewater is discharged directly to precious water bodies due to the high operational costs associated with selective treatment methods. For example, many existing treatment processes rely on activated sludge-based treatments that only target readily available carbon using conventional microbes, with limited capacity for nitrogen and other nutrient removal. Therefore, an additional set-up is often required in the treatment chain to address residual nitrogen, but even after treatment, refractory organics persist in the effluents due to their low biodegradability. With the advancements in nanotechnology and biotechnology, novel processes such as adsorption and biodegradation have been developed, and one promising approach is integration of adsorption and biodegradation over porous substrates (bio-carriers). Regardless of recent focus in a few applied researches, the process assessment and critical analysis of this approach is still missing, and it highlights the urgency and importance of this review. This review paper discussed the development of the simultaneous adsorption and catalytic biodegradation (SACB) over a bio-carrier for the sustainable treatment of refractory organics. It provides insights into the physico-chemical characteristics of the bio-carrier, the development mechanism of SACB, stabilization techniques, and process optimization strategies. Furthermore, the most efficient treatment chain is proposed, and its technical aspects are critically analysed based on updated research. It is anticipated that this review will contribute to the knowledge of academia and industrialist for sustainable upgradation of existing industrial wastewater treatment plants.

Biodegradability enhancement of phenolic wastewater using hydrothermal pretreatment

A novel hydrothermal pretreatment was applied for the biochemical treatment of phenolic wastewater with high concentrations of phenolic substances. The results demonstrated that 250 °C was the reaction temperature dividing point for complete oxidation, hydrothermal gasification, and amino release from carbonaceous organics in phenolic wastewater. Before the dividing point reached, some of the large molecules were hydrolyzed into small molecules of volatile phenolic substances that were easily adsorbed by the activated sludge. After the integrated hydrothermal pretreatment and anaerobic/aeration process, the removal rate of volatile phenolswas respectively reached by 97 % and 88 % with hydrothermal temperature of 250 °C and without pretreatment. Functional microorganisms (i.e., Chloroflexi) responsible for aromatic compounds degradation were enriched, thus the dioxygenases, dehydrogenase reactions, and meta-cleavage of catechol were enhanced. This work provided an innovative approach to remove phenolic substances from phenolic wastewater, and in-depth understandings of microbial responses in biochemical systems.

Biodegradation time series characteristics and metabolic fate of different aromatic compounds in the biochemical treatment process of coal chemical wastewater

In this study, the biochemical treatment system of coal chemical wastewater (CCW) was constructed to degrade aromatic compounds. The biodegradation time series characteristics of 8 benzene series (BTEX), 6 phenols, 10 polycyclic aromatic hydrocarbons (PAHs), and 3 nitrogen heterocyclic compounds (NHCs) were detected. The aim was to clarify the storage characteristics and dynamic transformation in water, EPS, and cells of these aromatic compounds. The results showed that BTEX and NHCs were more easily degraded than PAHs and phenols. Furthermore, aromatic compounds were initially adsorbed into EPS from water by microorganisms. Then, some were degraded, and others were transferred into the cell. Finally, they were completely degraded. The percentage of surplus content with them in EPS and cells were PAHs > phenols > NHCs = BTEX. The study could lay a theoretical foundation for the regulation and harmless treatment of the CCW in the stable operation of the biochemical treatment system.

Degradation performance of high-concentration coking wastewater by manganese oxide ore acidic oxidation

The degradation of coking wastewater using a manganese oxide ore acidic oxidation was investigated. This work was performed in three stages. Firstly, the advantageous degradation conditions were measured by the degradation tests, and under the optimal conditions percentage degradation was obtained of 91.6% chemical oxygen demand measured by potassium dichromate oxidation (COD_cr), 94.7% total nitrogen (TN), 98.3% phenols, 98.2% fatty acid, 89.5% tar, and 98.9% sulphide for the oxidized effluent, simultaneously cogenerating a Mn²⁺concentration of 46.2 g/L for Mn-electrolytic stock solution. Secondly, the transformation analysis of the special chemical group of coking wastewater contaminants illustrated that the employment of manganese oxide ore generated the degradation of low and high molecular weight organics, especially causing polymers to break down into oligomers. Thirdly, the electrochemical characteristics of the interface between wastewater and ore revealed that the contaminant degradation of coking wastewater greatly depended on the oxidation capacity of the surface oxide species, involving a simple answer to the MnO₂ oxidation for small-molecule organic materials and a strengthening response to the MnO·OH oxidation for high-weight molecule organic substances. The treatment of coking wastewater using the Mn-oxide ore acidic oxidation process is an effective and value-added method, which is particularly applicable to high-concentration coking wastewater.

Three-dimensional biofilm electrode reactors (3D-BERs) for wastewater treatment

Three-dimensional biofilm electrode reactors (3D-BERs) are highly efficient in refractory wastewater treatment. In comparison to conventional bio-electrochemical systems, the filled particle electrodes act as both electrodes and microbial carriers in 3D-BERs. This article reviews the conception and basic mechanisms of 3D-BERs, as well as their current development. The advantages of 3D-BERs are illustrated with an emphasis on the synergy of electricity and microorganisms. Electrode materials utilized in 3D-BERs are systematically summarized, especially the critical particle electrodes. The configurations of 3D-BERs and their integration with wastewater treatment reactors are introduced. Operational parameters and the adaptation of 3D-BERs to varieties of wastewater are discussed. The prospects and challenges of 3D-BERs for wastewater treatment are then presented, and the future research directions are proposed. We believe that this timely review will help to attract more attentions on 3D-BERs investigation, thus promoting the potential application of 3D-BERs in wastewater treatment.

Improvement of stability and reduction of energy consumption for Ti-based MnOx electrode by Ce and carbon black co-incorporation in electrochemical degradation of ammonia nitrogen

Ti-based electrode coated with MnO_x catalytic layer has presented superior electrochemical activity for degradation of organic pollution in wastewater, however, the industrial application of Ti-based MnO_x electrode is limited by the poor stability of the electrode. In this study, the novel Ti-based MnO_x electrodes co-incorporated with rare earth (Ce) and conductive carbon black (C) were prepared by spraying-calcination method. The Ti/Ce:MnO_x-C electrode, with uniform and integrated surface and enhanced Mn(IV) content by C and Ce co-incorporation, could completely remove ammonia nitrogen (NH₄⁺-N) with N₂ as the main product. The cell potential and energy consumption of Ti/Ce:MnO_x-C electrode during the electrochemical process was significantly reduced compared with Ti/MnO_x electrode, which mainly originated from the enhanced electrochemical activity and reduced charge transfer resistance by Ce and C co-incorporation. The accelerated lifetime tests in sulfuric acid showed that the actual service lifetime of Ti/Ce:MnO_x-C was ca. 25 times that of Ti/MnO_x, which demonstrated the significantly promoted stability of MnO_x-based electrode by Ce and C co-incorporation.