Bark derived submicron-sized and nano-sized cellulose fibers: From industrial waste to high performance materials

The effect of pre-treatment and process conditions on the gas barrier properties of fibrillated cellulose films and coatings: A review

Microfibrillated cellulose (MFC) is a bio-material produced by disintegrating cellulose fibres into fibrillar components. MFC could offer a sustainable solution to packaging needs since it can form an excellent barrier to oxygen. However, a comprehensive understanding of how MFC characteristics impact barrier properties of MFC films or coatings is required. This article critically reviews how the extent of separation of fibres into fibrils-and any resulting changes to the crystallinity and degree of polymerisation of cellulose-influences gas barrier properties of MFC films or coatings. Findings from publications investigating the barrier performance of MFC prepared through different processes intending to increase the effectiveness of fibrillation are evaluated and compared. The effects of processing conditions or chemical pre-treatments on barrier properties of MFC films or coatings are then discussed. A comparison of reported results showed that morphology and size polydispersity of the cellulose strongly influence the barrier properties of MFC. However, changing the MFC production process to decrease fibril diameter and polydispersity can result in changes to cellulose crystallinity; reduction in fibril length; introduction of bulky functional groups; or increased fibril surface charge: all of which could have a negative impact on the barrier properties of the final films or coatings.

Investigation of Mechanical Properties of FDM-Processed Acacia concinna–Filled Polylactic Acid Filament

In this work, an Acacia concinna filler was blended in a polylactic acid matrix using a single-screw extruder. A composite filament material made from an extruder was used to fabricate polylactic acid/25 wt% A. concinna (PLA/25 wt% AC) composites via a fused deposition modeling (FDM) technique. Composites were fabricated by varying layer thickness, infill density, and printing speed based on Taguchi L9 experimental design. Tensile, flexural, and impact tests were conducted on the printed composite samples as per the ASTM standards. The significance of factors impacting the mechanical properties was determined using analysis of variance. To estimate the strength of PLA/AC composites, mathematical models were developed. In addition, the fractured specimen was examined using scanning electron microscopy to determine the mechanism of fracture. Both the layer height and the infill percentage exhibited a positive influence on strength, which suggests that the layer height or the infill percentage, or both, will increase the material’s strength. The printing speed had a negative influence on the strength, which indicates that the strength decreases as the printing speed increases. The findings suggested that PLA/AC composites could be used to fabricate high-strength, lightweight components using FDM.

Flexible, robust, and high-performance gas sensors based on lignocellulosic nanofibrils

Gas detection in flexible electronics demands novel materials with superior sensing performance that have high mechanically strength, are flexible, low-cost, and sustainable. We explore a composite sensing nanopaper based on lignocellulosic cellulose nanofibrils (LCNF) as a renewable and mechanically strong substrate that enables the fabrication of flexible, and highly sensitive gas sensors. In the system the hydrophobic lignin covalently bonds to cellulose in the nanofibrils, increasing the nanopaper water-resistance and limiting sensing materials response to humidity. The sensor is composed of polyaniline (PANI) grown on flexible LCNF and reduced graphene oxide (rGO) nanosheets. The proposed structure, at 10 wt% rGO, demonstrated a 10-fold improvement in sensitivity to volatile amines (i.e. ammonia detection down to 1 ppm) while maintaining an acceptable selectivity. Furthermore, we demonstrated the application of the sensing nanopaper in a microwave sensor that paves the path toward flexible, wireless, and high-performance sensing devices.

Biopolymeric Anticorrosion Coatings from Cellulose Nanofibrils and Colloidal Lignin Particles

This study presents a process for preparation of cellulose-lignin barrier coatings for hot-dip galvanized (HDG) steel by aqueous electrophoretic deposition. Initially, a solution of softwood kraft lignin and diethylene glycol monobutyl ether was used to prepare an aqueous dispersion of colloidal lignin particles (CLPs) via solvent exchange. Analysis of the dispersion showed that it comprised submicron particles (D = 146 nm) with spherical morphologies and colloidal stability (ζ-potential = -40 mV). Following successful formation, the CLP dispersion was mixed with a suspension of TEMPO-oxidized cellulose nanofibers (TOCN, 1 and 2 g·L^-1) at a fixed volumetric ratio (1:1, TOCN-CLPs), and biopolymers were deposited onto HDG steel surfaces at different potentials (0.5 and 3 V). The effects of these variables on coating formation, dry adhesion, and electrochemical properties (3.5% NaCl) were investigated. The scanning electron microscopy results showed that coalescence of CLPs occurs during the drying of composite coatings, resulting in formation of a barrier layer on HDG steel. The scanning vibrating electrode technique results demonstrated that the TOCN-CLP layers reduced the penetration of the electrolyte (3.5% NaCl) to the metal-coating interface for at least 48 h of immersion, with a more prolonged barrier performance for 3 V-deposited coatings. Additional electrochemical impedance spectroscopy studies showed that all four coatings provided increased levels of charge transfer resistance (R_ct)-compared to bare HDG steel-although coatings deposited at a higher potential (3 V) and a higher TOCN concentration provided the maximum charge transfer resistance after 15 days of immersion (13.7 cf. 0.2 kΩ·cm² for HDG steel). Overall, these results highlight the potential of TOCN-CLP biopolymeric composites as a basis for sustainable corrosion protection coatings.

Lignin Cellulose Nanofibrils as an Electrochemically Functional Component for High-Performance and Flexible Supercapacitor Electrodes

The increasing demand for wearable electronics has driven the development of supercapacitor electrode materials toward enhanced energy density, while being mechanically strong, flexible, as well as environmentally friendly and low-cost. Taking advantage of faradaic reaction of quinone groups in natural lignin that is covalently bound to the high-strength cellulose nanofibrils, the fabrication of a novel class of mechanically strong and flexible thin film electrodes with high energy storage performance is reported. The electrodes were made by growing polyaniline (PANI) on flexible films composed of lignin-containing cellulose nanofibrils (LCNF) and reduced graphene oxide (rGO) nanosheets at various loading levels. The highest specific capacitance was observed for the LCNF/rGO/PANI electrode with 20 wt% rGO nanosheets (475 F g^-1 at 10 mV s^-1 and 733 F g^-1 at 1 mV s^-1 ), which represented a 68 % improvement as compared to a similar electrode made without lignin. In addition, the LCNF/rGO(20)/PANI electrode demonstrated high rate performance and cycle life (87 % after 5000 cycles). These results indicated that LCNF functioned as an electrochemically active multifunctional component to impart the composite electrode with mechanical strength and flexibility and enhanced overall energy storage performance. LCNF/rGO(20)/PANI electrode was further integrated in a flexible supercapacitor device, revealing the excellent promise of LCNF for fabrication of advanced flexible electrodes with reduced cost and environmental footprint and enhanced mechanical and energy storage performances.

Plant-based nanocellulose: A review of routine and recent preparation methods with current progress in its applications as rheology modifier and 3D bioprinting

"Nanocellulose" have captivated the topical sphere of sturdily escalating market for sustainable materials. The review focuses on the comprehensive understanding of the distinct surface chemistry and functionalities pertaining to the renovation of macro-cellulose at nanodimensional scale to provide an intuition of their processing-structure-function prospective. The abundant availability, cost effectiveness and diverse properties associated with plant-based resources have great economical perspective for developing sustainable cellulose nanomaterials. Hence, emphasis has been given on nanocellulose types obtained from plant-based sources. An overarching goal is to provide the recent advancement in the preparation routes of nanocellulose. Considering the excellent shear thinning/thixotropic/gel-like behavior, the review provids an assemblage of publications specifically dealing with its application as rheology modifier with emphasis on its use as bioink for 3D bioprinting for various biomedical applications. Altogether, this review has been oriented in a way to collocate a collective data starting from the historical perspective of cellulose discovery to modern cellulosic chemistry and its renovation as nanocellulose with recent technological hype for broad spanning applications.

Transformation of Sugar Maple Bark through Catalytic Organosolv Pulping

The catalytic organosolv pulping of sugar maple bark was performed adopting the concept of forest biorefinery in order to transform bark into several valuable products. Our organosolv process, consisting of pre-extracting the lignocellulosic material followed by pulping with ferric chloride as a catalyst, was applied to sugar maple bark. The pre-extraction step has yielded a mixture of phenolic extractives, applicable as antioxidants. The organosolv pulping of extractives-free sugar maple bark yielded a solid cellulosic pulp (42.3%) and a black liquor containing solubilized bark lignin (24.1%) and products of sugars transformation (22.9% of hemicelluloses), mainly represented by furfural (0.35%) and 5-hydroxymethyl furfural (HMF, 0.74%). The bark cellulosic pulp was determined to be mainly constituted of glucose, with a high residual lignin content, probably related to the protein content of the original bark (containing cambium tissue). The biorefinery approach to the transformation of a solid bark residue into valuable biopolymers (lignin and cellulose) along with phenolic antioxidants from pre-extraction and the HMF derivatives from black liquor (applicable for 2,5-diformylfuran production) is an example of a catalytic process reposing on sustainable engineering and green chemistry concepts.