Morphology and mechanical properties of poly(ethylene brassylate)/cellulose nanocrystal composites

Organo-Mediated Ring-Opening Polymerization of Ethylene Brassylate from Cellulose Nanofibrils in Reactive Extrusion

Ethylene brassylate is a renewable macrolactone from castor oil that can be polymerized via ring-opening polymerization (ROP) to obtain a fully biosourced biodegradable polyester. ROP mediated by organometallic catalysts leads to high molar mass poly(ethylene brassylate) (PEB). However, the use of metal-free organocatalysis has several advantages, such as the reduction of toxic and expensive metals. In this work, a novel cellulose nanofibril (CNF)/PEB nanocomposite fabrication process by organocatalysis and reactive extrusion (REx) is disclosed. Here, ROP was carried out via solvent-free REx in the presence of CNFs using organic 1,5,7-triazabicyclo[4.4.0]dec-5-ene as a catalyst. Neat or lactate-esterified CNFs (LACNF) were used as initiators to investigate the effect of surface topochemistry on the in situ polymerization and the properties of the nanocomposites. A molar mass of 9 kDa was achieved in the presence of both unmodified and LACNFs with high monomer conversion (>98%) after 30 min reaction in a microcompounder at 130 °C. Tensile analysis showed that both nanofibril types reinforce the matrix and increase its elasticity due to the efficient dispersion obtained through the grafting from polymerization achieved during the REx. Mechanical recycling of the neat polymer and the nanocomposites was proven as a circular solution for the materials' end-of-life and showed that lactate moieties induced some degradation.

Efficient and well-controlled ring opening polymerization of biobased ethylene brassylate by α-diimine FeCl3 catalysts via a coordination-insertion mechanism

A highly efficient late-transition metal based catalytic system of α-diimine FeCl3 for well-controlled ring opening polymerization of a cheap and biobased macrolactone, ethylene brassylate (EB), is described herein. Proceeding via a coordination-insertion mechanism, such a catalytic system is capable of demonstrating unprecedented higher activities than previously reported organocatalysts or main-group metal based catalysts. Moreover, benefiting from the bulky nature of the α-diimine ligands, transesterification side reactions can be greatly suppressed, allowing the polymerization to proceed in a well-controlled living manner, as revealed from detailed kinetic studies. Additionally, such a catalytic system was also workable for ring opening copolymerization of EB and ε-caprolactone (ε-CL), giving the desired random copolymers with various compositions.

Scalable Continuous Manufacturing Process of Stereocomplex PLA by Twin-Screw Extrusion

A scalable continuous manufacturing method to produce stereocomplex PLA was developed and optimized by melt-blending a 1:1 blend of high molecular weight poly(L-lactide) (PLLA) and high molecular weight poly(D-lactide) (PDLA) in a co-rotating twin-screw extruder. Thermal characteristics of stereocomplex formation were characterized via DSC to identify the optimal temperature profile and time for processing stereocomplex PLA. At the proper temperature window, high stereocomplex formation is achieved as the twin-screw extruder allows for alignment of the chains; this is due to stretching of the polymer chains in the extruder. The extruder processing conditions were optimized and used to produce >95% of stereocomplex PLA conversion (melting peak temperature Tpm = 240 °C). ATR-FTIR depicts the formation of stereocomplex crystallites based on the absorption band at 908 cm-1 (β helix). The only peaks observed for stereocomplex PLA's WAXD profile were at 2θ values of 12, 21, and 24°, verifying >99% of stereocomplex formation. The total crystallinity of stereocomplex PLA ranges from 56 to 64%. A significant improvement in the tensile behavior was observed in comparison to the homopolymers, resulting in a polymer of high strength and toughness. These results lead us to propose stereocomplex PLA as a potential additive/fiber that can reinforce the material properties of neat PLA.

Preparation of an Antioxidant Assembly Based on a Copolymacrolactone Structure and Erythritol following an Eco-Friendly Strategy

The study presents the achievement of a new assembly with antioxidant behaviour based on a copolymacrolactone structure that encapsulates erythritol (Eryt). Poly(ethylene brassylate-co-squaric acid) (PEBSA) was synthesised in environmentally friendly conditions, respectively, through a process in suspension in water by opening the cycle of ethylene brassylate macrolactone, followed by condensation with squaric acid. The compound synthesised in suspension was characterised by comparison with the polymer obtained by polymerisation in solution. The investigations revealed that, with the exception of the molecular masses, the compounds generated by the two synthetic procedures present similar properties, including good thermal stability, with a T_peak of 456 °C, and the capacity for network formation. In addition, the investigation by dynamic light scattering techniques evidenced a mean diameter for PEBSA particles of around 596 nm and a zeta potential of -25 mV, which attests to their stability. The bio-based copolymacrolactone was used as a matrix for erythritol encapsulation. The new PEBSA-Eryt compound presented an increased sorption/desorption process, compared with the PEBSA matrix, and a crystalline morphology confirmed by X-ray diffraction analysis. The bioactive compound was also characterised in terms of its biocompatibility and antioxidant behaviour.

Evaluation of the Antimicrobial, Thermal, Mechanical, and Barrier Properties of Corn Starch-Chitosan Biodegradable Films Reinforced with Cellulose Nanocrystals

Packaging materials play an essential role in the preservation and marketing of food and other products. To improve their conservation capacity, antimicrobial agents that inhibit bacterial growth are used. Biopolymers such as starch and chitosan are a sustainable alternative for the generation of films for packaging that can also serve as a support for preservatives and antimicrobial agents. These substances can replace packaging of synthetic origin and maintain good functional properties to ensure the quality of food products. Films based on a mixture of corn starch and chitosan were developed by the casting method and the effect of incorporating cellulose nanocrystals (CNC) at different concentrations (0 to 10% w/w) was studied. The effect of the incorporation of CNC on the rheological, mechanical, thermal and barrier properties, as well as the antimicrobial activity of nanocomposite films, was evaluated. A significant modification of the functional and antimicrobial properties of the starch–chitosan films was observed with an increase in the concentration of nanomaterials. The films with CNC in a range of 0.5 to 5% presented the best performance. In line with the physicochemical characteristics which are desired in antimicrobial materials, this study can serve as a guide for the development this type of packaging for food use.

Promoted formation of stereocomplex in enantiomeric poly(lactic acid)s induced by cellulose nanofibers

Stereocomplex (SC) crystallization between enantiomeric poly(_L-lactic acid) (PLLA) and poly(_D-lactic acid) (PDLA) is believed to yield poly(lactic acid) (PLA) with superior physiochemical properties. However, homocrystallization (HC) crystallites are inevitably generated in the PLLA/PDLA blends. Herein, we report a simple approach to fabricate PLLA/PDLA racemic blends with high contents of SC crystallites by introducing cellulose nanofibers (CNFs). The isothermal crystallization results revealed that the half-crystallization time of the PLLA/PDLA blend was significantly decreased by adding CNFs. Additionally, with the incorporation of 3 wt% modified CNFs, the PLLA/PDLA blend was overwhelmingly crystallized into SC crystallites with no HC crystallite formation. Based on Fourier transform infrared spectroscopy findings, it was speculated that the preferred SC crystallization of PLLA/PDLA/CNF was caused by enhanced interchain molecular interactions between CNFs and PLA. This work presents a feasible and efficient method to fabricate PLA with exclusively SC crystallites, which possesses great potential for producing high-performance PLA materials.

Physical-Mechanical Behavior and Water-Barrier Properties of Biopolymers-Clay Nanocomposites

The preparation and characterization of biodegradable films based on starch-PVA-nanoclay by solvent casting are reported in this study. The films were prepared with a relation of 3:2 of starch:PVA and nanoclay (0.5, 1.0, and 1.5% w/v), and glycerol as plasticizer. The nanoclays before being incorporated in the filmogenic solution of starch-PVA were dispersed in two ways: by magnetic stirring and by sonication. The SEM results suggest that the sonication of nanoclay is necessary to reach a good dispersion along the polymeric matrix. FTIR results of films with 1.0 and 1.5% w/v of sonicated nanoclay suggest a strong interaction of hydrogen bond with the polymeric matrix of starch-PVA. However, the properties of WVP, tensile strength, percentage of elongation at break, and Young’s modulus improved to the film with sonicated nanoclay at 0.5% w/v, while in films with 1.0 and 1.5% w/w these properties were even worse than in film without nanoclay. Nanoclay concentrations higher than 1.0 w/v saturate the polymer matrix, affecting the physicochemical properties. Accordingly, the successful incorporation of nanoclays at 0.5% w/v into the matrix starch-PVA suggests that this film is a good candidate for use as biodegradable packaging.

Synthesis of Poly(Ethylene Brassylate-Co-squaric Acid) as Potential Essential Oil Carrier

Bio-based compounds are a leading direction in the context of the increased demand for these materials due to the numerous advantages associated with their use over conventional materials, which hardly degrade in the environment. At the same time, the use of essential oils and their components is generated mainly by finding alternative solutions to antibiotics and synthetic preservatives due to their bioactive characteristics, but also to their synergistic capacity during the manifestation of different biological properties. The present study is devoted to poly(ethylene brassylate-co-squaric acid) (PEBSA), synthesis and its use for thymol encapsulation and antibacterial system formation. The synthesized copolymer, performed through ethylene brassylate macrolactone ring-opening and copolymerization with squaric acid, was physicochemical characterized. Its amphiphilic character allowed the entrapment of thymol (Ty), a natural monoterpenoid phenol found in oil of thyme, a compound with strong antiseptic properties. The copolymer chemical structure was confirmed by spectroscopic analyses. Thermal analysis evidenced a good thermal stability for the copolymer. Additionally, the antimicrobial activity of PEBSA_Ty complex was investigated against eight different reference strains namely: bacterial strains-Staphylococcus aureus ATCC25923, Escherichia coli ATCC25922, Enterococcus faecalis ATCC 29212, Klebsiella pneumonie ATCC 10031 and Salmonella typhimurium ATCC 14028, yeast strains represented by Candida albicans ATCC10231 and Candida glabrata ATCC 2001, and the fungal strain Aspergillus brasiliensis ATCC9642.

Applications of Cellulose Nanomaterials in Stimuli-Responsive Optics

As one of the most abundant biopolymers, cellulose has been a basic but essential building block of human society, with its use dating back thousands of years. With recent developments in nanotechnology and increasing environmental concerns, cellulose-based nanomaterials are now gaining attention as promising green material candidates for many high-value applications as a result of their biocompatibility and advantageous physical and chemical properties. In particular, cellulose nanocrystals are notable for their optical properties that can respond to various environmental stimuli as a result of the unique chiral nematic structure of the material. Compositing cellulosic materials with functional polymers, small molecules, and other nanomaterials can further stabilize and amplify these responsive optical signals and introduce multiple new functionalities. On the basis of these capabilities, many advanced applications of cellulose nanomaterials have been proposed, including chemical sensors, photonic papers, decorative coatings, data security, and smart textiles. In this review, we discuss and summarize recent advances in this emerging field of stimuli-responsive optics based on cellulose nanomaterials.

Fabrication of branching poly (butylene succinate)/cellulose nanocrystal foams with exceptional thermal insulation

Branching poly (butylene succinate) (BPBS) nanocomposite foams incorporated with cellulose nanocrystals (CNCs) were prepared by supercritical CO₂. Surface modification of CNCs by acetylation was achieved through replacing hydrophilic hydroxyl groups with hydrophobic acetyl groups, which improved the dispersibility of CNCs significantly. The crystallite sizes of CNCs and acetylated CNCs were calculated by Scherrer's formula as 25 and 19 nm, respectively. The initial crystallization temperature of diverse poly (butylene succinate) (PBS) specimens, a crucial factor for regulating cell nucleation type, increased remarkably by 11.8 °C as well as their storage modulus increased by 2 orders of magnitudes, due to branching reaction and bio-filler addition. BPBS/CNCs foam possessed a high volume expansion ratio as 37.1 times and displayed an exceptional thermal conductivity as 0.021 W(m K)^-1. This study provided a promising potential strategy to develop exceptional thermal-insulation polymer foams for composite structures, energy conservation and environment protection.

A brief review concerning the latest advances in the influence of nanoparticle reinforcement into polymeric-matrix biomaterials

Nanoparticles (NPs) have been studied for a wide variety of applications, due to the elevated surface area and outstanding properties. Several types of NPs are available nowadays, each one with particular characteristics and challenges. Bionanocomposites, especially composed by polymer matrices, are gaining attention in the biomedical field. Although, several studies have shown the potential of adding NPs into these materials, some investigation is still needed until their clinical use for in vivo application is consummated. Besides that, is essential to evaluate whether the addition of nanoparticles changes the matrix property. In this review, we summarize the latest advances concerning polymeric bionanocomposites incorporated with organic (polymeric, cellulosic, carbon-based), and inorganic (metallic, magnetics, and metal oxide) NPs.