Multifunctional fabric coatings with slow-releasing fragrance and UV resistant properties from ethyl cellulose/silica hybrid microcapsules

Preparation and sustained-release of chitosan-alginate bilayer microcapsules containing aromatic compounds with different functional groups

This study investigated the release of aromatic compounds with distinct functional groups within bilayer microcapsules. Bilayer microcapsules of four distinctive core materials (benzyl alcohol, eugenol, cinnamaldehyde, and benzoic acid) were synthesized via freeze-drying. Chitosan (CS) and sodium alginate (ALG) were used as wall materials. CS concentration, using orthogonal experiments with the loading ratio as a metric. Under optimal conditions, three other types of microcapsules (cinnamic aldehyde, benzoic acid, and benzyl alcohol) were obtained. The four types of microcapsules were characterized using Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), transmission electron microscope (TEM), and thermogravimetric analysis (TGA), and their sustained release characteristics were evaluated. The optimal conditions were: CS dosage, 1.2 %; CS-to-eugenol mass ratio, 1:2; and CS-to-ALG mass ratio, 1:1. By comparing the IR spectra of the four types of microcapsules, wall material, and core material, the core materials were revealed to be encapsulated within the wall material. SEM results revealed that the granular protuberances on the surface of the microcapsules were closely aligned and persistent when magnified 2000×. The TEM results indicated that all four microcapsules had a spherical and bilayer structure. The thermal stability and sustained release results showed that the four microcapsules were more resilient and less volatile than the four core materials. The release conformed to first-order kinetics, and the release ratios of the four microcapsules were as follows: benzyl alcohol microcapsules ˃ eugenol microcapsules ˃ cinnamaldehyde microcapsules ˃ benzoic acid microcapsules. The prepared bilayer microcapsules encapsulated four different core materials with good sustained release properties.

Advances in Controllable Release Essential Oil Microcapsules and Their Promising Applications

Essential oils (EOs) have emerged as natural and popular ingredients used in the preparation of safe and sustainable products because of their unique characteristics, such as antibacterial and antioxidant activity. However, due to their high volatility, poorly solubility in water, and susceptibility to degradation and oxidation, the application of EOs is greatly limited. One of the promising strategies for overcoming these restrictions is encapsulation, which involves in the entrapment of EOs inside biocompatible materials to utilize their controllable release and good bioavailability. In this review, the microencapsulation of the controllable release EOs and their applications are investigated. The focus is on the antimicrobial mechanism of various EOs on different bacteria and fungi, release mechanism of microencapsulated EOs, and preparation research progress of the controllable EOs microcapsules. In addition, their applications are introduced in relation to the food, textiles, agriculture, and medical fields.

Stretchable, durable and asymmetrically wettable nanofiber composites with unidirectional water transportation capability for temperature sensing

The one-way transportation of liquids plays an important role in smart and wearable electronics. Here, we report an asymmetric nanofibrous membrane (ANM) with unidirectional water transport (UWT) capability by integrating one superhydrophilic MXene/Chitosan/Polyurethane (PU) nanofiber membrane (MCPNM) and one ultrathin hydrophobic PU/Polyvinylpyrrolidone (PVP) layer with a "bead-on-string" structure. The UWT performance shows long-term stability and can be well maintained during the cyclic stretching, abrasion and ultrasonic washing tests. The ANM exhibits negative temperature coefficient and is served as a temperature sensor to monitor the temperature variation of the environment, which can provide efficient alarm signals in a hot or cold condition. When attached on person's skin, the ANM displays a unique anti-gravity UWT behavior. The stretchable, wearable and multi-functional nanofibrous composite membrane with an asymmetric wettability shows potential applications in flexible and wearable electronics, health monitoring, etc.

Three-Fluid Nozzle Spray Drying Strategy for Efficient Fabrication of Functional Colloidosomes

Colloidosomes as Pickering emulsion microcapsules are expected to serve various applications, including encapsulation of drugs and loading of functional materials. Normally, when using colloidosomes for drug encapsulation, the latex particles as shell materials need to be mixed with drugs before the assembly process. However, this procedure may cause aggregation of latex particles, thereby resulting in disordered assembled shells or a low loading efficiency. Herein, we propose a three-fluid nozzle spray drying process to efficiently assemble latex particles of P(styrene (St)-co-butyl acrylate (BA)) into colloidosomes. The three-fluid nozzle spray drying equipment allows for the preparation for drug encapsulation without advance mixing of drug and shell materials. This strategy enables the construction of colloidosomes with uniform and controllable pores and the loading of functional materials. The effects of the compressed air flow rate, inlet temperature, feed rate, and solid content were explored, revealing the formation mechanism of colloidosomes during the spray drying process. Doxycycline hydrochloride (DH) was encapsulated in colloidosomes for controllable release, and the sustained release time is up to 100 h. The release rate can be adjusted by varying the glass transition temperature (T_g) and size of latex particles. Furthermore, Fe₃O₄ nanoparticle (NP)-loaded colloidosomes were constructed by this strategy. The magnetic response intensity of colloidosomes can be modulated by varying the amount of Fe₃O₄ NPs. The anticancer drug encapsulation and loading of other functional particles were also explored to expand applications.

Stimulus responsive microcapsules and their aromatic applications

Fragrances and essential oils are promising for a wide range of applications due to their pleasant odors and diverse effects. However, direct addition to consumer products has the disadvantages of short retention time and easy deterioration of odor. At the same time, releasing a large amount of odor in a short time may be an unpleasant experience, which severely limits the practical application of aromatic substances. Microencapsulation perfectly solves these problems. Stimuli-responsive microcapsules, which combine environmental stimulation with microencapsulation, can not only effectively prevent the rapid decomposition and evaporation of aroma components, but also realize the "on-off" intelligent release of aroma substances to environmental changes, which have great promise in the field of fragrances. In this review, the application of stimuli-responsive microcapsules in fragrances is highlighted. Firstly, various encapsulation materials used to prepare stimuli-responsive aromatic microcapsules are described, mainly including some natural polymers, synthetic polymers, and inorganic materials. Subsequently, there is a detailed description of the common release mechanisms of stimuli-responsive aromatic microcapsules are described in detail. Finally, the application and future research directions are given for stimuli-responsive aromatic microcapsules in new textiles, food, paper, and leather.

Surface Morphology-Enhanced Delivery of Bioinspired Eco-Friendly Microcapsules

We report the development of novel mineralized protein microcapsules to address critical challenges in the environmental impact and performance of consumer, pharmaceutical, agrochemical, cosmetic, and paint products. We designed environment-friendly capsules composed of proteins and biominerals as an alternative to solid microplastic particles or core-shell capsules made of nonbiodegradable synthetic polymeric resins. We synthesized mineralized capsule surface morphologies to mimic the features of natural pollens, which dramatically improved the deposition of high value-added fragrance chemicals on target substrates in realistic application conditions. A mechanistic model accurately captures the observed enhanced deposition behavior and shows how surface features generate an adhesive torque that resists shear detachment. Mineralized protein capsule performance is shown to depend both on material selection that determines van der Waals attraction and on capsule-substrate energy landscapes as parameterized by a geometric taxonomy for surface morphologies. These findings have broad implications for engineering multifunctional environmentally friendly delivery systems.

Eco-Friendly Silica Microcapsules with Improved Fragrance Retention

Microcapsules are employed extensively in various applications; however, most are composed of synthetic plastics. Thus, substitution of their component materials is essential to prevent environmental problems associated with primary microplastics. Herein, we report the synthesis of eco-friendly silica core–shell microcapsules for fragrance retention. The silica shell was prepared via oil/water emulsion template synthesis using tetraethyl orthosilicate (TEOS), which was added to the immature silica microcapsules prior to complete formation of primary silica shells to promote seeded growth for further reaction of silica. The thickness of the silica shell increased from 42.29 to 70.03 nm, while the Brunauer–Emmett–Teller surface area and internal pore area decreased from 155.16 and 30.08 m2/g to 92.28 and 5.36 m2/g, respectively. The silica microcapsules with lower surface areas retained fragrance for more than 80 days, even in a harsh environment of 15% sodium dodecyl sulfate at 60 °C, whereas the fragrance compound in those without additional TEOS treatment was completely released within seven days. Practical qualitative evaluation of fragrance was also performed for application in fragrance delivery because of the enhanced long-term fragrance retention ability. Our findings show the widespread potential of microcapsules synthesized from eco-friendly materials in industrial applications.

High-Temperature Aroma Mitigation and Fragrance Analysis of Ethyl Cellulose/Silica Hybrid Microcapsules for Scented Fabrics

Microencapsulation can improve the thermal stability of a fragrance, and composite wall materials are one way to further improve the thermal stability of microcapsules. This paper presents a facile approach for cotton fabric coatings by using cellulose/silica hybrid microcapsules. Lavender fragrance oil-loaded cellulose/silica hybrid microcapsules were one-step synthesized via emulsion solvent diffusion. The prepared microcapsules were found to be spherical in shape with a particle size distribution between 500 to 1000 nm. Due to the slow releasing of lavender fragrance oil in the capsules, the fragrance loss rate of (3-aminopropyl)triethoxysilane (APTES)-, triethoxy(3-glycidyloxypropyl)silane (GPTES)-, and (3-aercaptopropyl)trie-thoxysilane (MPTES)- modified cellulose/silica hybrid microcapsules are 25.2%, 35.1%, and 16.7% after six hours at 120 °C. E-nose and gas chromatography–mass spectrometry (GCMS) studies found that the fragranced cotton fabrics had good retention of characteristic aromas. It provides the basis for the application of the heating treatment of cotton fabrics in sterilization, bleaching, printing, and other processes.

Biodegradable Polymers for Microencapsulation Systems

Environmentally friendly alternatives have become sought after upon the development of scientific research and industrial processes. Recent trends suggest biodegradable polymers as the most promising solution for synthetic microcapsule systems. Safety, efficiency, biocompatibility, and biodegradability are some of the properties that biodegradable systems in microencapsulation can provide for a broad spectrum of applications. The controlled release of encapsulated active agents is a research field that, over the years, has been constantly innovating due to the promising applications in the areas of pharmaceutical, cosmetic, textile industry, among others. This article presents an overview of different polymers with potential for microcapsule synthesis, namely, biodegradable polymers. First, natural polymers are discussed, which are divided into two categories: polysaccharide-based polymers (cellulose, starch, chitosan, and alginate) and protein polymers (gelatin). Second, synthetic polymers are described, where biodegradable polymers such as polyesters, polyamides, among others appear as examples. For each polymer, this review presents its origin, relevant properties, applications, and examples found in the literature regarding its use in biodegradable microencapsulation systems.

Microencapsulation for Functional Textile Coatings with Emphasis on Biodegradability—A Systematic Review

The review provides an overview of research findings on microencapsulation for functional textile coatings. Methods for the preparation of microcapsules in textiles include in situ and interfacial polymerization, simple and complex coacervation, molecular inclusion and solvent evaporation from emulsions. Binders play a crucial role in coating formulations. Acrylic and polyurethane binders are commonly used in textile finishing, while organic acids and catalysts can be used for chemical grafting as crosslinkers between microcapsules and cotton fibres. Most of the conventional coating processes can be used for microcapsule-containing coatings, provided that the properties of the microcapsules are appropriate. There are standardised test methods available to evaluate the characteristics and washfastness of coated textiles. Among the functional textiles, the field of environmentally friendly biodegradable textiles with microcapsules is still at an early stage of development. So far, some physicochemical and physical microencapsulation methods using natural polymers or biodegradable synthetic polymers have been applied to produce environmentally friendly antimicrobial, anti-inflammatory or fragranced textiles. Standardised test methods for evaluating the biodegradability of textile materials are available. The stability of biodegradable microcapsules and the durability of coatings during the use and care of textiles still present several challenges that offer many opportunities for further research.

Coating Process Optimization and Self-Healing Performance Evaluation of Shellac Microcapsules Coated with Melamine/Rice Husk Powder

To explore the implication of the coating process on the comprehensive properties of water-based coating containing shellac microcapsules coated with melamine/rice husk powder on the Tilia cordata surface, the optical properties, mechanical properties, liquid resistance, aging resistance, chemical composition, and microstructure of the coating were analyzed comprehensively. After the best coating process was determined, compared with the coating without microcapsules, the self-repairing performance of the water-based coating containing shellac microcapsules coated with melamine/rice husk powder was explored via aging resistance test and scratch test. The results showed that the best comprehensive performance of the coating was obtained by three times primer, two times finish, and 6.0% shellac microcapsules coated with melamine/rice husk powder added in the primer. The coating with shellac microcapsules had significant stability, aging resistance, and self-healing performance, which can repair cracks in a certain period of time and inhibit the formation of cracks. At the core wall ratio of 0.75, the shellac which plays a role of the repair agent as the core material can effectively fill the microcracks in the coating to repair by flowing from the broken microcapsule because it can be physically cured at room temperature. The modification of waterborne coatings with shellac microcapsules coated with melamine/rice husk powder contributes the improved self-repairing properties of surface coatings containing heterogeneous natural polymer composites.

In-situ synthesis of polypyrrole/silver for fabricating alginate fabrics with high conductivity, UV resistance and hydrophobicity

In this research, the polypyrrole/silver (PPy/Ag) composite was first in-situ prepared on alginate fabrics by chemical oxidative polymerization of pyrrole (Py) monomer using silver nitrate as oxidant and sodium dodecyl sulfate (SDS) as the dopant. The effects of mole ratio of Py to silver nitrate, reaction time and dopant concentration on the preparation of PPy/Ag composite were optimized. It was found the optimal molar ratio of Py to silver nitrate was 1:1.5 with 0.02 M SDS under the reaction time of 10 h. Then, the microstructure and properties of resultant PPy/Ag composite were analyzed by scanning electron microscope (SEM), Fourier infrared spectrometer (FT-IR), X-ray diffraction spectroscopy (XRD), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy and the thermogravimetry analysis (TGA), respectively. Finally, the influences of PPy/Ag coating on the performance of alginate fabrics including electrical conductivity, hydrophilicity, antistatic property and anti-ultraviolet capability were determined. It was found that the electrical conductivity of alginate fabric could be intensively increased after PPy/Ag coating. Meantime, the anti-ultraviolet capability and hydrophobicity could be largely improved by PPy/Ag coating especially under high Py dosage. This paper introduced a simple method for preparing PPy/Ag composite direct on alginate fabric to make it a good functional substrate which could be applied in many fields.

Effect of pH adjustment and ratio of oppositely charged polymers on the mechanistic performance and sustained release of volatile perfume in interpolyelectrolyte complex microcapsules

In this study, volatile perfume was encapsulated in microcapsules (MCs) via interpolyelectrolyte complexes (IPECs) of oppositely charged polymers, with high encapsulation efficiency, to be delivered in a sustained manner. Positively charged chitosan (CTS) and negatively charged Eudragit® S100 (ES100) were used as eco-friendly biopolymers. Limonene (LMN) was selected as the model perfume. First, the solution of LMN in ethyl acetate and poloxamer 407 (POX407) in acidic solution was emulsified using ultrasonication. CTS and ES100 were added in that particular order to form o/w emulsion. LMN-loaded microcapsules (LMN-MCs) were prepared by adjusting the pH and freeze-drying for solidification. The electrostatic interactions of CTS and ES100 to form IPECs were highly dependent on pH, changing in the microscopic images of emulsion droplets and zeta potential. The NH₃⁺ group of CTS and the COO^- group of ES100 caused the electrostatic interactions at a specific pH. The formation mechanism of LMN-MCs was successfully validated using instrumental analysis, charge density, and energy dispersive X-ray spectrometer (EDS) mapping. Encapsulation efficiency, loading content, and release rates of LMN-MCs varied according to the ratios of CTS and ES100, demonstrating optimal performance at a 1:1 ratio. The current LMN-MCs could provide a simple manufacturing process with high performance in terms of encapsulation efficiency (>94%), drug loading, yield and sustained release of volatile perfume for 120 h.

Ethyl cellulose particles loaded with α-tocopherol for inhibiting thermal oxidation of soybean oil

Most endogenous antioxidants degrade and lose efficiency during frying. The study aimed to inhibit thermal oxidation of soybean oil by fabricating α-tocopherol loaded particles with ethyl cellulose (EC) of different viscosity grades (M9, M70 and M200) via anti-solvent method. As the viscosity of ethyl cellulose increased, particle size decreased from micrometer to nanometer. Confocal laser scanning microscope confirmed successful encapsulation and uniform distribution of α-tocopherol in the loaded particles. Differential scanning calorimetry and thermogravimetric analysis demonstrated that loaded particles protected α-tocopherol from oxidation and degradation. Meanwhile, Fourier transformed infrared demonstrated that α-tocopherol interacted with EC through hydrogen bond and hydrophobic effects. With excellent dispersibility in soybean oil, loaded particles effectively inhibited thermal oxidation of soybean oil and loaded M200 nanoparticles was the most effective, which performed far better than tert-butylhydroquinone (TBHQ). Therefore, the nanoparticles offered a promising way to enhance oxidative stability of oils during thermal processing.

Encapsulation of Flavours and Fragrances into Polymeric Capsules and Cyclodextrins Inclusion Complexes: An Update

Flavours and fragrances are volatile compounds of large interest for different applications. Due to their high tendency of evaporation and, in most cases, poor chemical stability, these compounds need to be encapsulated for handling and industrial processing. Encapsulation, indeed, resulted in being effective at overcoming the main concerns related to volatile compound manipulation, and several industrial products contain flavours and fragrances in an encapsulated form for the final usage of customers. Although several organic or inorganic materials have been investigated for the production of coated micro- or nanosystems intended for the encapsulation of fragrances and flavours, polymeric coating, leading to the formation of micro- or nanocapsules with a core-shell architecture, as well as a molecular inclusion complexation with cyclodextrins, are still the most used. The present review aims to summarise the recent literature about the encapsulation of fragrances and flavours into polymeric micro- or nanocapsules or inclusion complexes with cyclodextrins, with a focus on methods for micro/nanoencapsulation and applications in the different technological fields, including the textile, cosmetic, food and paper industries.

A poly(allylamine hydrochloride)/poly(styrene sulfonate) microcapsule-coated cotton fabric for stimulus-responsive textiles

This study reports the design of a stimulus-responsive fabric incorporating a combination of microcapsules, containing polyelectrolytes poly(allylamine hydrochloride) (PAH) and poly(styrene sulfonate) sodium salt (PSS), formed via a layer-by-layer (LBL) approach. The use of PAH and PSS ensured that the microcapsule structure was robust and pH-sensitive. SEM and TEM studies showed that the composite microcapsule (PAH/PSS)_nPAH had a spherical morphology with a hollow structure. FTIR demonstrated the presence of PAH and PSS, confirming the composition of the microcapsule shell. DSC showed that the microcapsules were thermally stable. The size of the microcapsules ranged from 4 μm to 6 μm. The hollow microcapsules can be used as a carrier for loading and releasing chemicals under different pH conditions. The release rate of Rhodamine-B from (PAH/PSS)_nPAH microcapsules was higher at pH 5.8 than that at 7.4, confirming the pH sensitivity. The hollow structure of (PAH/PSS)_nPAH microcapsules is expected to act as a carrier and medium to introduce functional chemicals into the fabric with long-lasting property and pH stimulus responsivity. Furthermore, a positively charged compound with ethylene oxide groups was added during the coating process as a crosslinker binding (PAH/PSS)₂PAH for the microcapsules with the cotton fabric more efficiently. Using this method, numerous substances, e.g., drugs, dyes, natural herbs, or perfumes, could be stored into the LBL microcapsules for a relatively long time, constantly releasing them from the coated textiles. Since LBL microcapsules were easy to combine with fabrics, this study provided a feasible approach for the preparation of functional stimulus-responsive textiles.

This study reports a stimulus-responsive fabric incorporating a combination of microcapsules, containing polyelectrolytes poly(allylamine hydrochloride) (PAH) and poly(styrene sulfonate) sodium salt (PSS), formed via a layer-by-layer (LBL) approach.