Ecofriendly flame-retardant composite aerogel derived from polysaccharide: Preparation, flammability, thermal kinetics, and mechanism

Multifunctional Chitosan Nanofiber-Based Sponge Materials Using Freeze-Thaw and Post-Cross-Linking Method

The fabrication of porous sponge materials with stable structures via cross-linking diverse polymers presents significant challenges due to the simultaneous requirements for phase separation as a pore-forming step and cross-linking reactions during the fabrication process. To address these challenges, we developed a sponge material solely from natural-based polymers, specifically chitosan nanofibers (CSNFs) and dialdehyde carboxymethyl cellulose (DACMC), employing a straightforward, eco-friendly technique. This technique integrates a facile freeze-thaw method with subsequent cross-linking between CSNFs and DACMC. This method effectively addresses the difficulties associated with pore formation in materials, which typically arise from the rapid formation and precipitation of polyionic complexes during the mixing of anionic and cationic polymers, using ice crystals as a rigid template. The resultant sponge materials exhibit remarkable shape recoverability in their wet state and maintain light, stable porosity in the dry state. Furthermore, in comparison to commonly used commercial foams, this composite porous material demonstrates superior fire retardancy and thermal insulation properties in its dry state. Additionally, it shows effective adsorption capacities for both cationic and anionic dyes and metal ions. This method of using biobased polymers to produce porous composites offers a promising avenue for creating multifunctional materials, with potential applications across various industries.

High thermal buffer and radiative cooling sodium alginate-based Janus aerogel enables multi-scenario thermal management for firefighting clothing

Firefighting clothing is an indispensable protective equipment for firefighters performing rescue activities under extreme heat and fire conditions. However, few bio-based thermal management materials that provide thermal comfort to firefighters in different operational scenarios have been reported. Herein, we present a novel strategy to prepare Janus-type aerogels based on sodium alginate biological macromolecules, consisting of a SiO2 nanoparticle layer and a microencapsulated paraffin@SiO2 phase-change composite layer. A passive radiative cooling and thermal energy storage was integrated into a functional dual-mode material system. Results show that Janus-type aerogel to cool down by 11.5 °C on a hot summer day. Meanwhile, paraffin@SiO2 has a high melting enthalpy of 127.5 J g-1 that effectively buffers temperature rise during the phase-change process. This Janus-type aerogel has ultra-low heat insulation (0.042 W/(m·K)), it can delay approximately 76.6 s to reach second-degree burn time for skin at a radiant heat exposure of 18.4 kW m-2. The work provides an innovative way to develop bio-based thermal management materials, which could enable multi-scenario thermal management for firefighting clothing.

Biomimetic Aerogel Composite for Atmospheric Water Harvesting

Adsorption-based atmospheric water harvesting (AWH) with solar-driven photothermal desorption has become an effective means of solving freshwater scarcity in arid regions due to its low energy consumption and high efficiency. Moisture adsorption and desorption capacities are the most critical properties in AWH, and it is a challenge to improve the rate of moisture adsorption and desorption of composite adsorbents. Therefore, this paper reports a SA/carboxymethyl chitosan (CCS)/C/CaCl2-U composite aerogel adsorbents with simultaneously green, low-cost, degradable, and fast hygroscopicity and desorption kinetics. The composite adsorbent used water-soluble biomass materials sodium alginate (SA) and carboxymethyl chitosan (CCS) as the backbone of the aerogel, constructed a vertically aligned unidirectional pore structure by directional freezing, and introduced nanocarbon powder and moisture-absorbent salt calcium chloride (CaCl2) to improve the solar photothermal performance and water absorption, respectively. The results showed that the composite adsorbent had good water uptake capacity at 30-90% relative humidity (RH), the time to reach the water uptake of 1 g g-1 at 90% RH was only 2.5 h, and the final water uptake rate was up to 1.9 g g-1 within 12 h. Meanwhile, the composite sorbent can be heated and desorbed basically within 1 h at 80 °C and its evaporation efficiency is 1.3 times higher than that of the aerogel sorbent prepared by the conventional method when irradiated with 1000 W m-2 light intensity for 2 h. Therefore, the SA/CCS/C/CaCl2-U composite aerogel adsorbent of this study has a potential that can be applied in AWH due to its environmental friendliness, low cost, and faster hygroscopic desorption kinetics.

Integration of N- and P- elements in sodium alginate aerogels for efficient flame retardant and thermal insulating properties

In the field of building energy conservation, the development of biodegradable biomass aerogels with excellent mechanical performance, flame retardancy and thermal insulation properties is of particular importance. Here, a directional freeze-drying method was used for fabricating composite sodium alginate (SA) aerogels containing functionalized ammonium polyphosphate (APP) flame retardant. In particular, APP was coated with melamine (MEL) and phytic acid (PA) by a supramolecular assembly process. Through optimizing the flame retardant addition, the SA-20 AMP sample exhibited excellent flame retardant and thermal insulation properties, with the limiting oxygen index of 38.2 % and the UL-94 rating of V-0. Such aerogels with anisotropic morphology demonstrated a low thermal conductivity of 0.0288 (W/m·K) in the radial direction (perpendicular to the lamellar structure). In addition, as-obtained aerogels displayed remarkable water stability and mechanical properties, indicating significant potential for practical applications.

Fully bio-based intumescent flame retardant hybrid: A green strategy towards reducing fire hazard and improving degradation of polylactic acid

Polylactic acid (PLA) is a promising renewable polymer material with excellent biodegradability and good mechanical properties. However, the easy flammability and slow natural degradation limited its further applications, especially in high-security fields. In this work, a fully bio-based intumescent flame-retardant system was designed to reduce the fire hazard of PLA. Firstly, arginine (Arg) and phytic acid (PA) were combined through electrostatic ionic interaction, followed by the introduction of starch as a carbon source, namely APS. The UL-94 grade of PLA/APS composites reached V-0 grade by adding 3 wt% of APS and exhibited excellent anti-dripping performance. With APS addition increasing to 7 wt%, LOI value increased to 26 % and total heat release decreased from 58.4 (neat PLA) to 51.1 MJ/m2. Moreover, the addition of APS increased its crystallinity up to 83.5 % and maintained the mechanical strength of pristine PLA. Noteworthy, APS accelerated the degradation rate of PLA under submerged conditions. Compared with pristine PLA, PLA/APS showed more apparent destructive network morphology and higher mass and Mn loss, suggesting effective degradation promotion. This work provides a full biomass modification strategy to construct renewable plastic with both good flame retardancy and high degradation efficiency.

Flame retardant, high mechanical strength, transparent and water-resistant epoxy composites modified with chitosan derivatives

Adding bio-based flame retardants to improve the flame retardancy of polymer materials without sacrificing other properties is a great challenge. Herein, a novel flame-retardant CS-DOPA was prepared from chitosan and 10-hydroxy-9,10-dihydro-9-oza-10-phosphaphenanthrene-10-oxide by acid-base neutralization reaction and fully characterized. The 4 wt% CS-DOPA modified EP showed good flame retardancy in both gaseous and condensed phase. The peak heat release rate, total smoke production, CO production, and smoke production rate of EP composites containing 4 wt% CS-DOPA were reduced by 55 %, 34 %, 45 %, and 46 %, respectively, to pass the UL-94 V-1 rating with a limiting oxygen index of 34.1 %. The CS-DOPA contributes to the formation of the condensed phase of the thermo-oxidation-resistant high-quality char layer with non-flammable other and phosphorus-containing free radicals released in the gas phase. In addition, EP/4CS-DOPA has good water resistance, mechanical properties, and transparency, with tensile and flexural strength improved by 12.7 % and 13.9 %, respectively, and still has high strength even after water treatment. The present work provides a green and facile strategy to use chitosan as a main raw material to manufacture EP materials with high performance.

Hollow glass microspheres embedded in porous network of chitosan aerogel used for thermal insulation and flame retardant materials

In recent years, biopolymer aerogels as thermal insulation materials have received widespread attention due to natural abundance, cost-efficiency, and environment-friendly. However, the flammability and low strength hinder its practical application. Hollow glass microspheres (HGMs) as an inorganic thermal insulation filler have been filled in biopolymer aerogels to improve flame retardancy. However, the structure formed by HGMs embedded porous network of biopolymer aerogel has rarely been investigated, which not only reduce thermal conductivity through high porosity, but also adjust the filling volume of HGMs and achieve uniform distribution through chemical cross-linking. Herein, a biopolymer aerogel composite was assembled by chitosan aerogel (CSA) and different volume of HGMs by chemical cross-linking, freeze-drying, and silylation modification processes. When the filling volume fraction of HGMs reached 40 %, a skeleton structure was initially formed. The composites with HGMs volume of 40 %-60 % exhibited low density, high porosity, low thermal conductivity, good mechanical property, and excellent flame retardancy. According to GB 8624-2012 standard for classification, the composite with 60 % HGMs achieved class A1 non-combustible.

Konjac glucomannan-based aerogels with excellent thermal stability and flame retardancy for thermal insulation application

Biomass aerogels are a promising kind of environment-friendly thermal insulation material. However, the flammability, poor water resistance, and thermal instability of biomass aerogels limit their applications. Herein, freeze-drying and thermal imidization were used to create konjac glucomannan (KGM), boron nitride (BN), and polyimide (PI)-based aerogels with a semi-interpenetrating network structure. The introduction of BN was beneficial to improve the mechanical properties and thermal stability of aerogels. The imidization process of PI improved the hydrophobicity, mechanical property, and flame retardancy of the aerogels. The synergistic effect of PI and BN reduced the peak heat release rate and total heat release rate of KGM-based aerogel by 55.8 % and 35 %, respectively, and endowed aerogel with good self-extinguishing performance. Moreover, the results of thermal conductivity and infrared thermal imaging demonstrated that the aerogels had excellent thermal insulation properties, and could effectively manage thermal energy over a wide range of temperatures. This study provides a simple method for the preparation of heat-insulating aerogel with high fire safety, which has broad application prospects in the field of energy saving and emission reduction.

Incorporation of Cellulose-Based Aerogels into Textile Structures

Given their exceptional attributes, aerogels are viewed as a material with immense potential. Being a natural polymer, cellulose offers the advantage of being both replenishable and capable of breaking down naturally. Cellulose-derived aerogels encompass the replenish ability, biocompatible nature, and ability to degrade naturally inherent in cellulose, along with additional benefits like minimal weight, extensive porosity, and expansive specific surface area. Even with increasing appreciation and acceptance, the undiscovered possibilities of aerogels within the textiles sphere continue to be predominantly uninvestigated. In this context, we outline the latest advancements in the study of cellulose aerogels' formulation and their diverse impacts on textile formations. Drawing from the latest studies, we reviewed the materials used for the creation of various kinds of cellulose-focused aerogels and their properties, analytical techniques, and multiple functionalities in relation to textiles. This comprehensive analysis extensively covers the diverse strategies employed to enhance the multifunctionality of cellulose-based aerogels in the textiles industry. Additionally, we focused on the global market size of bio-derivative aerogels, companies in the industry producing goods, and prospects moving forward.

Study on the Influence of the Preparation Method of Konjac Glucomannan-Silica Aerogels on the Microstructure, Thermal Insulation, and Flame-Retardant Properties

Natural polysaccharides with high viscosity, good thermal stability, and biocompatibility can improve the mechanical properties of inorganic silica aerogels and enhance their application safety. However, the effects of the preparation methods of polysaccharide-silica aerogels on their microstructure and application properties have not been systematically studied. To better investigate the effect of the microstructure on the properties of aerogel materials, two aerogels with different structures were prepared using Konjac glucomannan (KGM) and tetraethoxysilane (TEOS) via physical blending (KTB) and co-precursor methods (KTC), respectively. The structural differences between the KTB and KTC aerogels were characterized, and the thermal insulation and fire-retardant properties were further investigated. The compressive strength of the KTC aerogels with a cross-linked interpenetrating network (IPN) structure was three times higher than that of the KTB aerogels, while their thermal conductivity was 1/3 of that of the KTB aerogels. The maximum limiting oxygen index (LOI) of the KTC aerogels was 1.4 times, the low peak heat release rate (PHRR) was reduced by 61.45%, and the lowest total heat release (THR) was reduced by 41.35% compared with the KTB aerogels. The results showed that the KTC aerogels with the IPN have better mechanical properties, thermal insulation, and fire-retardant properties than the simple physically blending KTB aerogels. This may be due to the stronger hydrogen-bonding interactions between KGM and silica molecules in the KTC aerogels under the unique forcing effect of the IPN, thus enhancing their structural stability and achieving complementary properties. This work will provide new ideas for the microstructure design of aerogels and the research of new thermal insulation and fire-retardant aerogels.

Prussian Blue Sensor for Bacteria Detection in Personal Protection Clothing

Biological hazards can be defined as substances that endanger the life of any living organism, most notably humans, and are often referred to as biohazards. Along with the use of personal protective equipment (PPE), early detection of contact is essential for the correct management and resolution of a biological threat, as well as lower mortality rates of those exposed. Herein, Prussian blue (PB) was evaluated as a functional compound applied on polyester knits to act as an on-site sensor for bacteria detection. In order to study the best compound concentration for the intended application, polymeric solutions of 0.5, 1 and 2 g/L were developed. The three conditions tested displayed high abrasion resistance (>2000 cycles). The bacterial sensing capacity of the coated knits was assessed in liquid and solid medium, with the functionalised substrates exhibiting the capability of detecting both Gram-positive and Gram-negative bacteria and changing colours from blue to white. Evaluation of water repellence and chemical penetration resistance and repellence was also performed in polyester functionalised with PB 0.5 and 1 g/L. Both knits showed a hydrophobic behaviour and a capacity to resist to penetration of chemicals and level 3 repellence effect for both acid and base chemicals.

Thermal Insulation and Flame Retardancy of the Hydroxyapatite Nanorods/Sodium Alginate Composite Aerogel with a Double-Crosslinked Structure

As advanced thermal management materials, aerogels have great research value in the fields of engineering insulation, pipeline transportation, and packaging insulation. The composite interaction of the two-phase interface and the construction of a porous structure have an important impact on the thermal properties. Herein, a novel HANRs/SAB composite aerogel was prepared using sodium alginate (SA) with hydroxyapatite nanorods (HANRs), combined with boric acid crosslinking and freeze drying. In the prepared sample, the calcium ions in HANRs and SA formed the first layer of binding force and the chemical crosslinking of sodium alginate with boric acid formed the second layer of strong binding force, which effectively supported the skeleton of the aerogel and enhanced the overall mechanical properties. The modulus and maximum compressive strength of the obtained HANRs/SAB aerogel were 2.39 and 0.75 MPa, respectively, while the bulk density was 0.038-0.068 g·cm^-3. Based on the prominent physical structure, the as-prepared HANRs/SAB aerogel exhibited good thermal insulation (∼35.15 mW·m^-1·K^-1) and outstanding flame retardant performance. Flame-retardant boric acid and high-thermal stability HANRs could effectively prevent heat transfer and organic combustion, thus resulting in an extremely low smoke gas release (11.3 m² m^-2). Therefore, the low-cost biopolymer composite aerogel based on a crosslinking strategy has broad application prospects in the field of thermal insulation and flame retardancy.

Proton Donor-Regulated Mechanically Robust Aramid Nanofiber Aerogel Membranes for High-Temperature Thermal Insulation

High-performance thermal insulators are urgently desired for energy-saving and thermal protection applications. However, the creation of such materials with synchronously ultralow thermal conductivity, lightweight, and mechanically robust properties still faces enormous challenges. Herein, a proton donor-regulated assembly strategy is presented to construct asymmetric aramid nanofiber (ANF) aerogel membranes with a dense skin layer and a high-porous nanofibrous body part. The asymmetric structure originates from the otherness of the structural restoration of deprotonated ANFs and the resulting ANF assembly due to the diversity of available proton concentrations. Befitting from the synergistic effect of the distinct architectures, the resulting aerogel membranes exhibit excellent overall performance in terms of a low thermal conductivity of 0.031 W·m^-1·K^-1, a low density of 19.2 mg·cm^-3, a high porosity of 99.53%, a high tensile strength of 11.8 MPa (16.5 times enhanced), high heat resistance (>500 °C), and high flame retardancy. Furthermore, a blade-scraping process is further proposed to fabricate the aerogel membrane in a continuous and scalable manner, as it is believed to have potential applications in civil and military fields.