Cellulose nanofiber assisted dispersion of hydrophobic SiO2 nanoparticles in water and its superhydrophobic coating

Endowing Three-Dimensional Porous Wood with Hydrophobicity/Superhydrophobicity Based on Binary Silanization

Wood, as a natural biomass material, has long been a research focus. Superhydrophobic modified wood, in particular, has shown great promise in a myriad of engineering applications such as architecture, landscape, and shipbuilding. However, commercial development has encountered significant resistance due to preparation difficulties and sometimes unsatisfactory performance. In this study, hydrophobic/superhydrophobic wood comodified with methyltrimethoxysilane (MTMS) and 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (PFDTMS) was fabricated by a one-step sol-gel method that uses an in situ growth process. Low-molecular-weight MTMS was allowed to permeate the three-dimensional porous wood interior. Then, acid-base catalysts were used to regulate the hydrolytic condensation process of MTMS and PFDTMS composite silanes to generate micro/nano hierarchical structures with low surface energy on the wood surface. The physicochemical characteristics of modified wood were investigated and the reaction mechanism established. The modified wood displayed excellent internal hydrophobicity/surface superhydrophobicity, water-moisture resistance, and dimensional stability at low fluorine concentrations. The resulting superhydrophobic surface provided stain resistance, self-cleaning ability, and loading capacity in water while exhibiting good mechanochemical stability; wood mechanical strength was also enhanced. This methodology created a superhydrophobic surface and bulk hydrophobization of wood in one step. Beyond wood, this approach is expected to provide a promising approach for functional modification of other porous composite materials.

Nanocellulose: The Ultimate Green Aqueous Dispersant for Nanomaterials

Nanocellulose, a nanoscale derivative from renewable biomass sources, possesses remarkable colloidal properties in water, mechanical strength, and biocompatibility. It emerges as a promising bio-based dispersing agent for various nanomaterials in water. This mini-review explores the interaction between cellulose nanomaterials (nanocrystals or nanofibers) and water, elucidating how this may enable their potential as an eco-friendly dispersing agent. We explore the potential of nanocellulose derived from top-down processes, nanocrystals, and nanofibers for dispersing carbon nanomaterials, semiconducting oxide nanoparticles, and other nanomaterials in water. We also highlight its advantages over traditional methods by not only effectively dispersing those nanomaterials but also potentially eliminating the need for further chemical treatments or supporting stabilizers. This not only preserves the exceptional properties of nanomaterials in aqueous dispersion, but may even lead to the emergence of novel hybrid functionalities. Overall, this mini-review underscores the remarkable versatility of nanocellulose as a green dispersing agent for a variety of nanomaterials, inspiring further research to expand its potential to other nanomaterials and applications.

Multifunctional coatings fabricated from Chinese hemp-derived superhydrophobic micro-nanocellulose

Ecologically feasible strategies for constructing superhydrophobic surfaces offer versatile applications in waterproofing, self-cleaning, selective absorption, and corrosion protection. Herein, we prepared low-surface-energy branched-chain-enriched micronanorod (F@SiO2@MNC) by hydrolyzing silane coupling agent and modifying fluoropolymer using micro-nanocellulose extracted from waste straw (Chinese hemp). These rods were sprayed and adhered to various substrates precoated with a binder, resulting in superhydrophobic surfaces. F@SiO2@MNC addition allowed for the formation of stable spherical liquid droplets when in contact with different types of aqueous liquids. Furthermore, these surfaces demonstrated excellent self-cleaning, robustness, abrasion resistance, UV resistance, cycling stability, and other multifunctionalities. They significantly enhanced the mechanical properties of filter paper, effectively separated oil water mixtures, and improved the corrosion resistance of metals. Our proposed strategy represents a novel approach for developing multifunctional coatings assembled from micronanocellulose.

Robust and versatile superhydrophobic cellulose-based composite film with superior UV shielding and heat-barrier performances for sustainable packaging

Replacing single-use plastic delivery bags (SPDBs) with cellulose-based materials is an effective strategy to reduce environmental pollution. However, the inherent hydrophilicity and ultralow mechanical strength of cellulose materials limit its development. In this study, zinc oxide (ZnO)-cellulose composite films were successfully prepared through "two-step strategy" of lotus leaves structure simulation, including deposition of micro-nano ZnO particles and stearic acid (STA) modification. Well-dispersed micro-nano ZnO particles with stick-like structure were anchored in the ZnO-cellulose composite film prepared at 90 °C (CF-90). Due to the special structural design and strong interaction between the cellulose and micro-nano ZnO particles, the CF-90 showed higher mechanical property (a 47.8 % improvement in the tensile strength). Impressively, CF-90 also exhibited great UV shielding properties with larger UPF value of 1603.98 and superhigh heat-barrier performance. Moreover, CF-90 obtained excellent superhydrophobicity with a water contact angle of 163.6° by further modification. Consequently, the versatile cellulose-based material bringing a dawn on application of sustainable packaging materials for express delivery industry.

Preparation and characterization of carnauba wax-based particle with hierarchical structure and its use as hydrophobic coating for chitosan films

To improve the hydrophobicity of polysaccharide-based films, hydrophobic carnauba wax-based particles were prepared by Pickering emulsion. The influence of the different size of the particles on the structure and hydrophobicity of the chitosan coating films were investigated. The results showed that micro-scale particles (average particle size 25.04 μm) with nano-scale (5-10 nm) TiO2 uniformly distributed on the surface of the particles were formed by Pickering emulsion. The chitosan coating films showed higher contact angle and lower sliding angle compared to the control due to the hierarchical structure, hydrophobicity and arrangement of the particles. In addition, the small particle (23-48 μm) coating film showed higher hydrophobicity than the large particle coating film (48-70 μm) due to the small particle size and the formation of more small gaps. The gaps were conducive to form "air cushion" which reduced the contact area between water and the coating films and thus increased contact angle and decreased sliding angle. The coating films showed high chemical stability and low residual rates of liquid food. The results suggest that Pickering emulsion is an effective method to create wax-based particles with hierarchical structure and the particles have potential to be used as hydrophobic coating materials.

Lignocellulose-Based Optical Biofilter with High Near-Infrared Transmittance via Lignin Capturing-Fusing Approach

Near-infrared (NIR) transparent optical filters show great promise in night vision and receiving windows. However, NIR optical filters are generally prepared by laborious, environmentally unfriendly processes that involve metal oxides or petroleum-based polymers. We propose a lignin capturing-fusing approach to manufacturing optical biofilters based on molecular collaboration between lignin and cellulose from waste agricultural biomass. In this process, lignin is captured via self-assembly in a cellulose network; then, the lignin is fused to fill gaps and hold the cellulose fibers tightly. The resulting optical biofilter featured a dense structure and smooth surface with NIR transmittance of ~90%, ultralow haze of close to 0%, strong ultraviolet-visible light blocking (~100% at 400 nm and 57.58% to 98.59% at 550 nm). Further, the optical biofilter has comprehensive stability, including water stability, solvent stability, thermal stability, and environmental stability. Because of its unique properties, the optical biofilter demonstrates potential applications in the NIR region, such as an NIR-transmitting window, NIR night vision, and privacy protection. These applications represent a promising route to produce NIR transparent optical filters starting from lignocellulose biomass waste.

Fabrication of Superhydrophobic Water-Pinning Surfaces through Integration of Silica Colloids into Cellulose Nanocrystals

The water-pinning effect is a phenomenon in which water droplets adhere to a surface and do not roll off, even when the surface is tilted or turned upside down. This effect holds great potential for applications in various areas, such as dew collection in arid regions, anti-drip function for a greenhouse, and liquid transport and control. However, creating surfaces that exhibit this effect poses challenges, necessitating materials with both hydrophobicity and high adhesive force along with a scalable, cost-effective method to produce the essential geometries that have not yet been established. To address these challenges, we propose a straightforward coating approach involving silica nanoparticles (SiO2) and cellulose nanocrystals (CNCs) to fabricate artificial water-pinning surfaces. We assessed the water-pinning ability of the coated surface through measurements of the contact angle, contact radius, and hysteresis. Remarkably, the coated surface exhibited a contact angle of approximately 153.87° and a contact radius of around 0.89 mm when a 10 μL water droplet was applied, demonstrating its resistance to rolling off, even at a tilting angle of 90°. The droplet only began to fall when its volume reached approximately 33 μL, requiring a substantial water pinning force of 323.4 μN. We also investigated the physicochemical characteristics of the SiO2@CNC coating surface, including morphology, chemical composition, and chemical structure, to unravel the underlying mechanism behind its water-pinning ability. Our proposed fabrication method offers a promising avenue for the development of functional biopolymer-based surfaces capable of precisely manipulating water droplets.

Hierarchical Cellulose Aerogel Reinforced with In Situ-Assembled Cellulose Nanofibers for Building Cooling

The development of new structural materials for passive daytime radiative cooling (PDRC) of buildings will significantly reduce global building energy consumption. Cellulose aerogels are potential PDRC materials for building cooling, but the cooling performance and mechanical strength of cellulose aerogels are considered as challenges for their practical applications. Herein, a bio-inspired hierarchically structured cellulose aerogel (HSCA) was fabricated through an assembly strategy assisted by a high-voltage electrostatic field. The HSCA possesses outstanding PDRC performance and moderate mechanical strength owing to aligned hierarchical porous network microstructures reinforced with in situ-assembled crystalline cellulose nanofibers. Promisingly, the HSCA achieves a max cooling temperature of 7.2 °C and exhibits 1.9 MPa axial compressive strength. There was no significant cooling performance degradation after the hydrophobically modified HSCA was placed outdoors for 3 months. A simulation of potential cooling energy savings shows that by using HSCA as the building envelopes (side wall and roof), it can save 52.7% of cooling energy compared to the building baseline consumption. This new strategy opens up the possibility of developing advanced functionally regenerated cellulose aerogel, which is expected to provide a revolutionary improvement in aerogel materials for building cooling.

Superhydrophobic modification of cellulosic paper-based materials: Fabrication, properties, and versatile applications

Cellulose is the cheapest and mostly widespread green raw material on earth. Due to the easy and versatile developed modification of cellulose, many cellulosic paper-based sustainable materials and their multifunctional applications have attained increasing interest under the background of the implementation of the "plastic ban" policy. However, intrinsic cellulose paper is hydrophilic and non-water-proof, which highly limited its application, thus becoming a bottleneck for the development of "cellulosic paper-based plastic replacement". Unquestioningly, the superhydrophobic modification of cellulosic paper-based materials and the extension of their high value-added applications are highly desired, which is the main content of this review. More importantly, we presented the comprehensive discussion of the functionalized applications of superhydrophobic cellulosic paper-based materials ranging from conventional products to high value-added functional materials such as paper straw and paper mulch film for the first time, which have great industrialization potential and value. This review would offer the valuable guidance and insightful information for the rational construction of sustainable superhydrophobic cellulosic paper for advanced functional devices.

Superhydrophobic film from silicone-modified nanocellulose and waterborne polyurethane through simple sanding process

How to improve the water and pollution resistance of films has been a major stumbling block in applications of waterborne coatings. To solve this problem, a new strategy was developed to construct waterborne superhydrophobic polyurethane composite films by modifying cellulose nanocrystal (CNC) with polysiloxane and doping the modified CNC into waterborne polyurethane (WPU). The super-hydrophobic functionalization with a water contact angle >150° was achieved by simple sanding. The effects of CNC on the morphology, thermal, mechanical, and hydrophobic properties of the obtained superhydrophobic composite films were investigated. The simple sanding process formed a large number of rough porous structures on the surface of the film, which improved the superhydrophobic properties of the film. And after 30 sanding cycles, the film still had excellent hydrophobicity (water contact angle >150°). This easy and effective method for the preparation of superhydrophobic films has great practical application value in the area of waterborne coatings.

A novel epoxy coating with nanocatalytic anticorrosion performance achieved by single-atom Fe-N-C catalyst

In view of the critical importance of oxygen to corrosion evolution, to starve corrosion via depleting oxygen in coatings is a promising strategy. In this work, a novel nanocatalytic anticorrosion concept is proposed to design new coating with outstanding corrosion resistance. Different from the passive barrier of traditional coatings and self-repair after corrosion of current stimuli-feedback coatings, such coating could spontaneously eliminate internal diffused oxygen and greatly suppress the corrosion process. As a proof of concept, single-atom Fe-N-C electrocatalyst with isolated FeN₄ active sites is synthesized by a simple confined carbonization method, exhibiting excellent oxygen reduction performance (E_1/2 = 0.902 V). In composite coating, the evenly dispersed Fe-N-C compensates for the coating defects and serves as oxygen scavengers, which could actively adsorb and consume ambient oxygen, thereby preventing oxygen penetration to the metal substrate surface, eliminating the oxygen contribution to corrosion and significantly boosting the anticorrosion performance of epoxy coating. This in-situ mediation for oxygen in coating prevents metal substrate from receiving new supply of oxygen, while imparting active anticorrosion property to the coating.

Preparing Hydrophobic Cellulose Nanofibers-SiO2 Films and Coating by One-Step Mechanochemical Method

Green and sustainable cellulose-based hydrophobic coatings are increasingly the subject of scientific and industrial research. However, few researchers pay attention to preparing it by a one-step method. Therefore, a superhydrophobic coating composed of hydrophobic SiO2 and cellulose nanofiber modified by 3,4-dichlorophenyl isocyanate was manufactured through one-step ball milling. It was found that the ball milling can promote SiO2 dispersion and achieve the preparation of modified nanocellulose, which further disperse SiO2 nanoparticles to form film or coating. Compared with the ultrasonic dispersion method, the composite coating prepared by ball milling method can obtain higher water contact angle and more stable hydrophobic properties. The hydrophobic cellulose nanofiber can load 1.5 equivalents of SiO2 nanoparticles to form a uniform film with the water contact angle of 158.0° and low moisture absorption. When this nanocomposite is used as a coating material, it can impart super-hydrophobicity to paper surface with water contact angle of 155.8°. This work provides a facile way to prepare superhydrophobic nanocellulose/nanoparticles composite coatings and films, thereby broadening the ways of dispersing nanoparticles and constructing superhydrophobic coatings.