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Shilov V, Potemkin D, Rogozhnikov V, Snytnikov P. Recent Advances in Structured Catalytic Materials Development for Conversion of Liquid Hydrocarbons into Synthesis Gas for Fuel Cell Power Generators. MATERIALS (BASEL, SWITZERLAND) 2023; 16:ma16020599. [PMID: 36676336 PMCID: PMC9865776 DOI: 10.3390/ma16020599] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/09/2022] [Revised: 12/20/2022] [Accepted: 12/29/2022] [Indexed: 05/08/2023]
Abstract
The paper considers the current state of research and development of composite structured catalysts for the oxidative conversion of liquid hydrocarbons into synthesis gas for fuel cell feeding and gives more detailed information about recent advances in the Boreskov Institute of Catalysis. The main factors affecting the progress of the target reaction and side reactions leading to catalyst deactivation are discussed. The properties of the Rh/Ce0.75Zr0.25O2/Al2O3/FeCrAl composite multifunctional catalyst for the conversion of diesel fuel into synthesis gas are described. The results of the catalyst testing and mathematical modeling of the process of diesel fuel steam-air conversion into synthesis gas are reported.
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Affiliation(s)
- Vladislav Shilov
- Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk, Russia
- Faculty of Natural Science, Novosibirsk State University, Pirogova St., 2, 630090 Novosibirsk, Russia
| | - Dmitriy Potemkin
- Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk, Russia
- Faculty of Natural Science, Novosibirsk State University, Pirogova St., 2, 630090 Novosibirsk, Russia
| | - Vladimir Rogozhnikov
- Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk, Russia
| | - Pavel Snytnikov
- Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk, Russia
- Correspondence:
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Modeling of hydrogen production by diesel reforming over Rh/Ce0.75Zr0.25O2‐δ‐ƞ‐Al2O3/FeCrAl wire mesh honeycomb catalytic module. Catal Today 2021. [DOI: 10.1016/j.cattod.2020.11.015] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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3
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Malik FR, Zhang T, Jung S, Kim YB. Autothermal Reforming of Low-Sulfur Commercial Diesel Fuel Using Dual Catalyst Configuration of Rh/CeO 2 and Rh/Al 2O 3 for Hydrogen-Rich Syngas Production. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c00258] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Fawad Rahim Malik
- Department of Mechanical Engineering, Chonnam National University, 61186 Gwangju, Republic of Korea
| | - Tieqing Zhang
- Department of Mechanical Engineering, Chonnam National University, 61186 Gwangju, Republic of Korea
| | - Seunghun Jung
- Department of Mechanical Engineering, Chonnam National University, 61186 Gwangju, Republic of Korea
| | - Young-Bae Kim
- Department of Mechanical Engineering, Chonnam National University, 61186 Gwangju, Republic of Korea
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Spectroscopic and kinetic insights into the methane reforming over Ce-pyrochlores. MOLECULAR CATALYSIS 2020. [DOI: 10.1016/j.mcat.2020.110964] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Nedolivko VV, Zasypalov GO, Vutolkina AV, Gushchin PA, Vinokurov VA, Kulikov LA, Egazar’yants SV, Karakhanov EA, Maksimov AL, Glotov AP. Carbon Dioxide Reforming of Methane. RUSS J APPL CHEM+ 2020. [DOI: 10.1134/s1070427220060014] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Sheng K, Luan D, Jiang H, Zeng F, Wei B, Pang F, Ge J. Ni xCo y Nanocatalyst Supported by ZrO 2 Hollow Sphere for Dry Reforming of Methane: Synergetic Catalysis by Ni and Co in Alloy. ACS APPLIED MATERIALS & INTERFACES 2019; 11:24078-24087. [PMID: 31194503 DOI: 10.1021/acsami.9b05822] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
NixCoy/H-ZrO2 catalysts composed of highly dispersed NixCoy nanoparticles supported by mesoporous ZrO2 hollow sphere are synthesized by templating and impregnation processes. According to thermogravimetric analysis, X-ray photoelectron spectroscopy, and dry reforming results, a synergetic reaction mechanism is proposed to explain the better performance of alloy catalysts compared to Ni/H-ZrO2 or Co/H-ZrO2. In dry reforming of methane (DRM) reaction, Ni and Co act as catalysts for CH4 cracking and CO2 reduction, respectively, and the induced carbon deposits on Ni can be oxidized by the active oxygen left on Co, which regenerate the metal surface for the following reaction. Among all the alloy catalysts, the Ni0.8Co0.2/H-ZrO2 catalyst presents the highest activity and stability because the strong metal-support interaction prevents the sintering of nanocatalysts at high temperature and the hollow structure enhances the mass transportation of reactants and products. More importantly, Ni and Co can synergistically balance the speed of CH4 cracking and CO2 reduction, which effectively avoid coke accumulation/catalyst oxidation and ensure fast and stable conversion for DRM reaction.
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Affiliation(s)
- Kefa Sheng
- Shanghai Key Laboratory of Green Chemistry and Chemical Processes, School of Chemistry and Molecular Engineering , East China Normal University , Shanghai 200062 , China
| | - Dong Luan
- Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering , Peking University , Beijing 100871 , China
| | - Hong Jiang
- Beijing National Laboratory for Molecular Sciences, College of Chemistry and Molecular Engineering , Peking University , Beijing 100871 , China
| | - Fang Zeng
- Shanghai Key Laboratory of Green Chemistry and Chemical Processes, School of Chemistry and Molecular Engineering , East China Normal University , Shanghai 200062 , China
| | - Bo Wei
- Shanghai Key Laboratory of Green Chemistry and Chemical Processes, School of Chemistry and Molecular Engineering , East China Normal University , Shanghai 200062 , China
| | - Fei Pang
- Shanghai Key Laboratory of Green Chemistry and Chemical Processes, School of Chemistry and Molecular Engineering , East China Normal University , Shanghai 200062 , China
| | - Jianping Ge
- Shanghai Key Laboratory of Green Chemistry and Chemical Processes, School of Chemistry and Molecular Engineering , East China Normal University , Shanghai 200062 , China
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Arku P, Regmi B, Dutta A. A review of catalytic partial oxidation of fossil fuels and biofuels: Recent advances in catalyst development and kinetic modelling. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.05.044] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Oluku I, Khan F, Idem R, Ibrahim H. Mechanistic kinetics and reactor modelling of hydrogen production from the partial oxidation of diesel over a quartenary metal oxide catalyst. MOLECULAR CATALYSIS 2018. [DOI: 10.1016/j.mcat.2018.02.012] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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Polo-Garzon F, Pakhare D, Spivey JJ, Bruce DA. Dry Reforming of Methane on Rh-Doped Pyrochlore Catalysts: A Steady-State Isotopic Transient Kinetic Study. ACS Catal 2016. [DOI: 10.1021/acscatal.6b00666] [Citation(s) in RCA: 49] [Impact Index Per Article: 6.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Felipe Polo-Garzon
- Department
of Chemical and Biomolecular Engineering, Clemson University, 127 Earle Hall, Clemson, South Carolina 29634, United States
| | - Devendra Pakhare
- Pyrochem Catalyst Company, 11361
Decimal Drive, Jeffersontown, Kentucky 40299, United States
| | - James J. Spivey
- Department
of Chemical Engineering, Louisiana State University, Baton Rouge, Louisiana 70803, United States
| | - David A. Bruce
- Department
of Chemical and Biomolecular Engineering, Clemson University, 127 Earle Hall, Clemson, South Carolina 29634, United States
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Liu L, Hong L. Ceria-supported nickel borate as a sulfur-tolerant catalyst for autothermal reforming of a proxy jet fuel. Catal Today 2016. [DOI: 10.1016/j.cattod.2015.07.047] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Polo-Garzon F, He M, Bruce DA. Ab initio derived reaction mechanism for the dry reforming of methane on Rh doped pyrochlore catalysts. J Catal 2016. [DOI: 10.1016/j.jcat.2015.10.017] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Pakhare D, Spivey J. A review of dry (CO2) reforming of methane over noble metal catalysts. Chem Soc Rev 2015; 43:7813-37. [PMID: 24504089 DOI: 10.1039/c3cs60395d] [Citation(s) in RCA: 694] [Impact Index Per Article: 77.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Dry (CO2) reforming of methane (DRM) is a well-studied reaction that is of both scientific and industrial importance. This reaction produces syngas that can be used to produce a wide range of products, such as higher alkanes and oxygenates by means of Fischer-Tropsch synthesis. DRM is inevitably accompanied by deactivation due to carbon deposition. DRM is also a highly endothermic reaction and requires operating temperatures of 800-1000 °C to attain high equilibrium conversion of CH4 and CO2 to H2 and CO and to minimize the thermodynamic driving force for carbon deposition. The most widely used catalysts for DRM are based on Ni. However, many of these catalysts undergo severe deactivation due to carbon deposition. Noble metals have also been studied and are typically found to be much more resistant to carbon deposition than Ni catalysts, but are generally uneconomical. Noble metals can also be used to promote the Ni catalysts in order to increase their resistance to deactivation. In order to design catalysts that minimize deactivation, it is necessary to understand the elementary steps involved in the activation and conversion of CH4 and CO2. This review will cover DRM literature for catalysts based on Rh, Ru, Pt, and Pd metals. This includes the effect of these noble metals on the kinetics, mechanism and deactivation of these catalysts.
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Affiliation(s)
- Devendra Pakhare
- Department of Chemical Engineering, Louisiana State University, Baton Rouge, LA 70803, USA.
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Characterization and activity study of the Rh-substituted pyrochlores for CO2 (dry) reforming of CH4. APPLIED PETROCHEMICAL RESEARCH 2013. [DOI: 10.1007/s13203-013-0042-x] [Citation(s) in RCA: 32] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022] Open
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Pakhare D, Shaw C, Haynes D, Shekhawat D, Spivey J. Effect of reaction temperature on activity of Pt- and Ru-substituted lanthanum zirconate pyrochlores (La2Zr2O7) for dry (CO2) reforming of methane (DRM). J CO2 UTIL 2013. [DOI: 10.1016/j.jcou.2013.04.001] [Citation(s) in RCA: 77] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Synthesis, characterization, and catalytic activity of Rh-based lanthanum zirconate pyrochlores for higher alcohol synthesis. Catal Today 2013. [DOI: 10.1016/j.cattod.2012.07.011] [Citation(s) in RCA: 51] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Pakhare D, Haynes D, Shekhawat D, Spivey J. Role of metal substitution in lanthanum zirconate pyrochlores (La2Zr2O7) for dry (CO2) reforming of methane (DRM). APPLIED PETROCHEMICAL RESEARCH 2012. [DOI: 10.1007/s13203-012-0014-6] [Citation(s) in RCA: 29] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022] Open
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Navarro Yerga RM, Álvarez-Galván MC, Mota N, Villoria de la Mano JA, Al-Zahrani SM, Fierro JLG. Catalysts for Hydrogen Production from Heavy Hydrocarbons. ChemCatChem 2010. [DOI: 10.1002/cctc.201000315] [Citation(s) in RCA: 45] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Haynes DJ, Campos A, Smith MW, Berry DA, Shekhawat D, Spivey JJ. Reducing the deactivation of Ni-metal during the catalytic partial oxidation of a surrogate diesel fuel mixture. Catal Today 2010. [DOI: 10.1016/j.cattod.2010.03.072] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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