Atomic-scale restructuring of hollow PtNi/C electrocatalysts during accelerated stress tests

Architecture Evolution of Different Nanoparticles Types: Relationship between the Structure and Functional Properties of Catalysts for PEMFC

This review considers the features of the catalysts with different nanoparticle structures architecture transformation under the various pre-treatment types. Based on the results of the publications analysis, it can be concluded that the chemical or electrochemical activation of bimetallic catalysts has a significant effect on their composition, microstructure, and catalytic activity in the oxygen reduction reaction. The stage of electrochemical activation is recommended for use as a mandatory catalyst pre-treatment to obtain highly active de-alloyed materials. The literature is studied, which covers possible variants of the structural modification under the influence of thermal treatment under different processing conditions. Additionally, based on the literature data analysis, recommendations are given for the thermal treatment of catalysts alloyed with various d-metals.

Formation Mechanism of Carbon-Supported Hollow PtNi Nanoparticles via One-Step Preparations for Use in the Oxygen Reduction Reaction

Hollow Pt-based nanoparticles are known to possess the properties of high electrocatalytic activity and durability. Nonetheless, their practical applications as catalytic materials are limited because of the requirement for exhaustive preparation. In this study, we prepared carbon-supported hollow PtNix (x = the moles of the Ni precursor to the Pt precursor in the catalyst preparation step) catalysts using a one-step preparation method, which substantially reduced the complexity of the conventional method for preparing hollow Pt-based catalysts. In particular, this hollow structure formation mechanism was proposed based on extensive characterizations. The prepared catalysts were examined to determine if they could be used as electrocatalysts for the oxygen reduction reaction (ORR). Among the investigated catalysts, the acid-treated hollow PtNi3/C catalyst demonstrated the best ORR activity, which was 3 times higher and 2.3 times higher than those of the commercial Pt/C and acid-treated particulate PtNi3/C catalysts, respectively.

Surface Engineering of Carbon-Supported Platinum as a Route to Electrocatalysts with Superior Durability and Activity for PEMFC Cathodes

Hydrogen fuel cells are regarded as a promising new carbon mitigation strategy to realize carbon neutrality. The exploitation of robust and efficient cathode catalysts is thus vital to the commercialization of proton exchange membrane fuel cells (PEMFCs). Herein, we demonstrate a facile and scalable surface engineering route to achieve superior durability and high activity of a Pt-based material as a PEMFC cathode catalyst through a controllable liquid-phase reduction approach. The proposed surface engineering strategy by modifying Pt/C reduces the oxygen content on the carbon support and also decreases the surface defects on Pt nanoparticles (NPs), which effectively alleviate the corrosion of carbon and inhibit the detachment, agglomeration, and growth of Pt NPs. The resulting catalyst exhibits superior durability after a 10,000 potential cycling test in an acid electrolyte─outperforming commercial Pt/C. Moreover, the catalyst also demonstrates an improved oxygen reduction reaction (ORR) activity in comparison to commercial Pt/C by virtue of the high content of metallic Pt and the weakened Pt-OH bonding that releases more Pt active sites for ORR catalysis. Most importantly, the developed catalyst shows outstanding PEMFC performance and excellent long-term durability over 50 h of a constant-current test and 100 h of a load-cycling operation. This effective route provides a new avenue for exploiting robust Pt-based catalysts with superior activity in practical applications of PEMFCs.

Platinum Dissolution in Realistic Fuel Cell Catalyst Layers

Pt dissolution has already been intensively studied in aqueous model systems and many mechanistic insights have been gained. Nevertheless, transfer of new knowledge to real‐world fuel cell systems is still a significant challenge. To close this gap, we present a novel in situ method combining a gas diffusion electrode (GDE) half‐cell with inductively coupled plasma mass spectrometry (ICP‐MS). With this setup, Pt dissolution in realistic catalyst layers and the transport of dissolved Pt species through Nafion membranes were evaluated directly. We observed that 1) specific Pt dissolution increased significantly with decreasing Pt loading, 2) in comparison to experiments on aqueous model systems with flow cells, the measured dissolution in GDE experiments was considerably lower, and 3) by adding a membrane onto the catalyst layer, Pt dissolution was reduced even further. All these phenomena are attributed to the varying mass transport conditions of dissolved Pt species, influencing re‐deposition and equilibrium potential.

Catalytic Nanoframes and Beyond

The ever-increasing need for the production and expenditure of sustainable energy is a result of the astonishing rate of consumption of fossil fuels and the accompanying environmental problems. Emphasis is being directed to the generation of sustainable energy by the fuel cell and water splitting technologies. Accordingly, the development of highly efficient electrocatalysts has attracted significant interest, as the fuel cell and water splitting technologies are critically dependent on their performance. Among numerous catalyst designs under investigation, nanoframe catalysts have an intrinsically large surface area per volume and a tunable composition, which impacts the number of catalytically active sites and their intrinsic catalytic activity, respectively. Nevertheless, the structural integrity of the nanoframe during electrochemical operation is an ongoing concern. Some significant advances in the field of nanoframe catalysts have been recently accomplished, specifically geared to resolving the catalytic stability concerns and significantly boosting the intrinsic catalytic activity of the active sites. Herein, general synthetic concepts of nanoframe structures and their structure-dependent catalytic performance are summarized, along with recent notable advances in this field. A discussion on the remaining challenges and future directions, addressing the limitations of nanoframe catalysts, are also provided.

Hollow nanoparticles as emerging electrocatalysts for renewable energy conversion reactions

While the realization of clean and sustainable energy conversion systems primarily requires the development of highly efficient catalysts, one of the main issues had been designing the structure of the catalysts to fulfill minimum cost as well as maximum performance. Until now, noble metal-based nanocatalysts had shown outstanding performances toward the oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). However, the scarcity and high cost of them impeded their practical use. Recently, hollow nanostructures including nanocages and nanoframes had emerged as a burgeoning class of promising electrocatalysts. The hollow nanostructures could expose a high proportion of active surfaces while saving the amounts of expensive noble metals. In this review, we introduced recent advances in the synthetic methodologies for generating noble metal-based hollow nanostructures based on thermodynamic and kinetic approaches. We summarized electrocatalytic applications of hollow nanostructures toward the ORR, OER, and HER. We next provided strategies that could endow structural robustness to the flimsy structural nature of hollow structures. Finally, we concluded this review with perspectives to facilitate the development of hollow nanostructure-based catalysts for energy applications.

A Review on Recent Developments and Prospects for the Oxygen Reduction Reaction on Hollow Pt-alloy Nanoparticles

Due to their interesting electrocatalytic properties for the oxygen reduction reaction (ORR), hollow Pt-alloy nanoparticles (NPs) supported on high-surface-area carbon attract growing interest. However, the suitable synthesis methods and associated mechanisms of formation, the reasons for their enhanced specific activity for the ORR, and the nature of adequate alloying elements and carbon supports for this type of nanocatalysts remain open questions. This Review aims at shedding light on these topics with a special emphasis on hollow PtNi NPs supported onto Vulcan C (PtNi/C). We first show how hollow Pt-alloy/C NPs can be synthesized by a mechanism involving galvanic replacement and the nanoscale Kirkendall effect. Nickel, cobalt, copper, zinc, and iron (Ni, Co, Cu, Zn, and Fe, respectively) were tested for the formation of Pt-alloy/C hollow nanostructures. Our results indicate that metals with standard potential -0.4<E<0.4 V (vs. the normal hydrogen electrode) and propensity to spontaneously form metal borides in the presence of sodium borohydride are adequate sacrificial templates. As they lead to smaller hollow Pt-alloy/C NPs, mesoporous carbon supports are also best suited for this type of synthesis. A comparison of the electrocatalytic activity towards the ORR or the electrooxidation of a CO_ads monolayer, methanol or ethanol of hollow and solid Pt-alloy/C NPs underlines the pivotal role of the structural disorder of the metal lattice, and is supported by ab initio calculations. As evidenced by accelerated stress tests simulating proton-exchange membrane fuel cell cathode operating conditions, the beneficial effect of structural disorder is maintained on the long term, thereby bringing promises for the synthesis of highly active and robust ORR electrocatalysts.

Monitoring the formation of PtNi nanoalloys supported on hollow graphitic spheres using in situ pair distribution function analysis

This article aims to address the formation and the structural disordering/ordering phenomena of PtNi nanoalloys supported on hollow graphitic spheres (HGSs) using pair distribution function (PDF) analysis under ex situ/in situ data collection conditions. Starting from small nanoparticles (10-15 Å in diameter) embedded in HGSs, structural changes were monitored during stepwise heating and cooling of the sample using in situ PDF analysis. In order to evaluate the conventional synthesis route for the production of PtNi nanoalloys supported on HGSs, ex situ PDF experiments were performed before and after heat treatment in a furnace. The studies demonstrate that the local structure of the in situ synthesised PtNi nanoalloy differs from its ex situ synthesised counterpart. A partially ordered PtNi nanoalloy was obtained during the stepwise in situ cooling of the precursor, whereas the conventional ex situ synthesis route did not lead to the formation of an ordered crystal structure. In this study we could show that rapid heating and cooling results in a disordered PtNi alloy whereas slow heating and cooling leads to disorder-order transitions in PtNi.

Atomic-Scale Snapshots of the Formation and Growth of Hollow PtNi/C Nanocatalysts

Determining the formation and growth mechanism of bimetallic nanoparticles (NPs) with atomic detail is fundamental to synthesize efficient "catalysts by design". However, an understanding of the elementary steps which take place during their synthesis remains elusive. Herein, we have exploited scanning transmission electron microscopy coupled to energy-dispersive X-ray spectroscopy, operando wide angle and small-angle X-ray scattering, and electrochemistry to unveil the formation and growth mechanism of hollow PtNi/C NPs. Such NPs, composed of a PtNi shell surrounding a nanoscale void, catalyze efficiently and sustainably the oxygen reduction reaction (ORR) in an acidic electrolyte. Our step-by-step study reveals that (i) Ni-rich/C NPs form first, before being embedded in a Ni_xB_yO_z shell, (ii) the combined action of galvanic displacement and the nanoscale Kirkendall effect then results in the sequential formation of Ni-rich core@Pt-rich/C shell and ultimately hollow PtNi/C NPs. The electrocatalytic properties for the ORR and the stability of the different synthesis intermediates were tested and structure-activity-stability relationships established both in acidic and alkaline electrolytes. Beyond its interest for the ORR electrocatalysis, this study also presents a methodology that is capable to unravel the formation and growth mechanism of various nanomaterials including preferentially shaped metal NPs, core@shell NPs, onion-like NPs, Janus NPs, or a combination of several of these structures.

Self-assembly of hollow spherical nanocatalysts with encapsulated Pt NPs and the effect of Ce-dipping on catalytic activity

This article reports a facile and controllable one-step method to construct Pt@hollow mesoporous SiO₂ (Pt@HMSiO₂) nanoparticles (NPs).