Catalytic conversion of 1,2-dichloroethane over Ni-Pd system into filamentous carbon material

Efficient Production of Segmented Carbon Nanofibers via Catalytic Decomposition of Trichloroethylene over Ni-W Catalyst

The catalytic utilization of chlorine-organic wastes remains of extreme importance from an ecological point of view. Depending on the molecular structure of the chlorine-substituted hydrocarbon (presence of unsaturated bonds, intermolecular chlorine-to-hydrogen ratio), the features of its catalytic decomposition can be significantly different. Often, 1,2-dichloroethane is used as a model substrate. In the present work, the catalytic decomposition of trichloroethylene (C₂HCl₃) over microdispersed 100Ni and 96Ni-4W with the formation of carbon nanofibers (CNF) was studied. Catalysts were obtained by a co-precipitation of complex salts followed by reductive thermolysis. The disintegration of the initial bulk alloy driven by its interaction with the reaction mixture C₂HCl₃/H₂/Ar entails the formation of submicron active particles. It has been established that the optimal activity of the pristine Ni catalyst and the 96Ni-4W alloy is provided in temperature ranges of 500-650 °C and 475-725 °C, respectively. The maximum yield of CNF for 2 h of reaction was 63 g/g_cat for 100Ni and 112 g/g_cat for 96Ni-4W catalyst. Longevity tests showed that nickel undergoes fast deactivation (after 3 h), whereas the 96Ni-4W catalyst remains active for 7 h of interaction. The effects of the catalyst's composition and the reaction temperature upon the structural and morphological characteristics of synthesized carbon nanofibers were investigated by X-ray diffraction analysis, Raman spectroscopy, and electron microscopies. The initial stages of the carbon erosion process were precisely examined by transmission electron microscopy coupled with elemental mapping. The segmented structure of CNF was found to be prevailing in a range of 500-650 °C. The textural parameters of carbon product (S_BET and V_pore) were shown to reach maximum values (374 m²/g and 0.71 cm³/g, respectively) at the reaction temperature of 550 °C.

Comparative Study on Carbon Erosion of Nickel Alloys in the Presence of Organic Compounds under Various Reaction Conditions

The processes of carbon erosion of nickel alloys during the catalytic pyrolysis of organic compounds with the formation of carbon nanofibers in a flow-through reactor as well as under reaction conditions in a close volume (Reactions under Autogenic Pressure at Elevated Temperature, RAPET) were studied. The efficiency of the ferromagnetic resonance method to monitor the appearance of catalytically active nickel particles in these processes has been shown. As found, the interaction of bulk Ni-Cr alloy with the reaction medium containing halogenated hydrocarbons (1,2-dichloroethane, 1-iodobutane, 1-bromobutane) results in the appearance of ferromagnetic particles of similar dimensions (~200-300 nm). In the cases of hexachlorobenzene and hexafluorobenzene, the presence of a hydrogen source (hexamethylbenzene) in the reaction mixture was shown to be highly required. The microdispersed samples of Ni-Cu and Ni-Mo alloys were prepared by mechanochemical alloying of powders and by reductive thermolysis of salts-precursors, accordingly. Their interaction with polymers (polyethylene and polyvinyl chloride) under RAPET conditions and with ethylene and 1,2-dichloroethane in a flow-through reactor are comparatively studied as well. According to microscopic data, the morphology of the formed carbon nanofibers is affected by the alloy composition and by the nature of the used organic substrate.

Carbon Erosion of a Bulk Nickel–Copper Alloy as an Effective Tool to Synthesize Carbon Nanofibers from Hydrocarbons

Abstract

Carbon erosion of bulk metals and alloys in a carbon-containing atmosphere can be used as an effective tool for the targeted synthesis of carbon nanomaterials. In this study, a set of bulk Ni0.89Cu0.11 (11 at % Cu) alloys has been synthesized by the mechanochemical alloying of metal powders in an Activator 2S planetary mill. The synthesized samples have been studied as precursors of catalyst for the synthesis of carbon nanofibers (CNFs) from ethylene at 550°C. The effect of the activation time on the particle morphology and phase composition of the alloys, the kinetics of growth, and the carbon product yield in C2H4 decomposition has been studied. For the most active samples, the CNF yield has exceeded 100 g/gcat within 30 min of reaction. The early stage of carbon erosion of a bulk Ni0.89Cu0.11 alloy has been studied by electron microscopy methods. It has been found that the nucleation of carbon fiber growth active sites occurs during a short-term contact of the sample with the reaction mixture (less than 1 min); the complete disintegration of the alloy is observed in a few minutes. The carbon product is represented by nanofibers having a submicrometer diameter and characterized by a dense “stacked” and coaxial-conical packing of graphene layers. The material has a developed specific surface area (140–170 m2/g) and a low bulk density (less than 30 g/L).

Scaling up the Process of Catalytic Decomposition of Chlorinated Hydrocarbons with the Formation of Carbon Nanostructures

Catalytic processing of organochlorine wastes is considered an eco-friendly technology. Moreover, it allows us to obtain a value-added product—nanostructured carbon materials. However, the realization of this process is complicated by the aggressiveness of the reaction medium due to the presence of active chlorine species. The present research is focused on the characteristics of the carbon product obtained over the Ni-Pd catalyst containing 5 wt% of palladium in various quartz reactors: from a lab-scale reactor equipped with McBain balance to scaled-up reactors producing hundreds of grams. 1,2-dichloroethane was used as a model chlorine-substituted organic compound. The characterization of the materials was performed using scanning and transmission electron microscopies, Raman spectroscopy, and low-temperature nitrogen adsorption. Depending on the reactor type, the carbon yield varied from 14.0 to 24.2 g/g(cat). The resulting carbon nanofibers possess a segmented structure with disordered packaging of the graphene layers. It is shown that the carbon deposits are also different in density, structure, and morphology, depending on the type of reactor. Thus, the specific surface area changed from 405 to 262 and 286 m2/g for the products from reactor #1, #2, and #3, correspondingly. The main condition providing the growth of a fluffy carbon product is found to be its ability to grow in any direction. If the reactor walls limit the carbon growing process, the carbon product is represented by very dense fibers that can finally crack the reactor.

Dynamic State and Active Structure of Ni-Co Catalyst in Carbon Nanofiber Growth Revealed by in Situ Transmission Electron Microscopy

Alloy catalysts often show superior effectiveness in the growth of carbon nanotubes/nanofibers (CNTs/CNFs) as compared to monometallic catalysts. However, due to the lack of an understanding of the active state and active structure, the origin of the superior performance of alloy catalysts is unknown. In this work, we report an in situ transmission electron microscopy (TEM) study of the CNF growth enabled by one of the most active known alloy catalysts, i.e., Ni-Co, providing insights into the active state and the interaction between Ni and Co in the working catalyst. We reveal that the functioning catalyst is highly dynamic, undergoing constant reshaping and periodic elongation/contraction. Atomic-scale imaging combined with in situ electron energy-loss spectroscopy further identifies the active structure as a Ni-Co metallic alloy (face-centered cubic, FCC). Aided by the molecular dynamics simulation and density functional theory calculations, we rationalize the dynamic behavior of the catalyst and the growth mechanism of CNFs and provide insight into the origin of the superior performance of the Ni-Co alloy catalyst.

Two Scenarios of Dechlorination of the Chlorinated Hydrocarbons over Nickel-Alumina Catalyst

Dechlorination processes attract great interest since they are involved in environmental protection and waste disposal technologies. In this paper, the process of gas-phase dechlorination of 1,2-dichloroethane, chloroform, and chlorobenzene over Ni/Al2O3 catalyst (90 wt% Ni) prepared by a coprecipitation technique was investigated. The reduction behavior of the oxide precursor NiO/Al2O3 was studied by thermogravimetric analysis in a hydrogen medium. A thermodynamic assessment of the conditions under which metallic nickel undergoes deactivation due to the formation of nickel chloride was performed. The dechlorination of chlorinated substrates was studied using a gravimetric flow-through system equipped with McBain balances in a wide range of temperatures (350–650 °C) and hydrogen concentrations (0–98 vol%). The impact of these parameters on selectivity towards the products of hydrodechlorination (C2H4, C2H6, and C6H6) and catalytic pyrolysis (carbon nanomaterial and CH4) was explored. The relationship between the mechanisms of the catalytic hydrodechlorination and the carbide cycle was discussed, and the specific reaction conditions for the implementation of both scenarios were revealed. According to the electron microscopy data, the carbonaceous products deposited on nickel particles during catalytic pyrolysis are represented by nanofibers with a disordered structure formed due to the peculiarity of the process including the side carbon methanation reaction.

Preparation of porous Co-Pt alloys for catalytic synthesis of carbon nanofibers

A simple and convenient procedure for the production of highly dispersed porous Co-Pt alloys to be used as catalysts for the synthesis of nanostructured carbon fibers (CNF) has been developed. The technique is based on the thermal decomposition of specially synthesized multicomponent precursors in a reducing atmosphere. A series of porous single-phase alloys Co-Pt (10-75 at% Pt) have been synthesized. The alloys containing 75 and 50 at% Pt were identified by the x-ray diffraction analysis as the intermetallics CoPt₃ and CoPt, respectively. Within the region of 10-35 at% Pt, the synthesized alloys are represented by Co_1-x Pt _x random solid solutions with face-centered cubic lattice. The alloys obtained are characterized by a porous structure consisting of assembled fragments with a size of 50-150 nm. The obtained alloys were tested in the catalytic chemical vapor deposition of the ethylene to CNF. A significant synergistic effect between Co and Pt in the synthesis of carbon nanomaterials (CNMs) was revealed. The yield of CNF (for 30 min reaction) for catalysts containing 25-35 at% Pt was 30-38 g(CNF)/g(cat), whereas those for Co (100%) and Pt (100%) samples were as low as 5.6 and >0.1 g(CNF)/g(cat), respectively. The produced CNM composed of fibers with a segmented structure was shown to be characterized by a rather high specific surface area (200-250 m² g^-1) and structural homogeneity.