Use of pillared clays in the preparation of washcoated clay honeycomb monoliths as support of manganese catalysts for the total oxidation of VOCs

Kinetic Study and Catalytic Activity of Cr3+ Catalyst Supported on Calcium Silicate Hydrates for VOC Oxidation

Volatile organic compounds (VOCs) are pollutants that pose significant health and environmental risks, necessitating effective mitigation strategies. Catalytic oxidation emerges as a viable method for converting VOCs into non-toxic end products. This study focuses on synthesizing a catalyst based on calcium silicate hydrates with chromium ions in the CaO-SiO2-Cr(NO3)3-H2O system under hydrothermal conditions and evaluating its thermal stability and catalytic performance. A catalyst with varying concentrations of chromium ions (10, 25, 50, 100 mg/g Cr3+) was synthesized in unstirred suspensions under saturated steam pressure at a temperature of 220 °C. Isothermal curing durations were 8 h, 16 h, and 48 h. Results of X-ray diffraction and atomic absorption spectroscopy showed that hydrothermal synthesis is effective for incorporating up to 100 mg/g Cr3+ into calcium silicate hydrates. The catalyst with Cr3+ ions (50 mg/g) remained stable up to 550 °C, beyond which chromatite was formed. Catalytic oxidation experiments with propanol and propyl acetate revealed that the Cr3+ catalyst supported on calcium silicate hydrates enhances oxygen exchange during the heterogeneous oxidation process. Kinetic calculations indicated that the synthesized catalyst is active, with an activation energy lower than 65 kJ/mol. This study highlights the potential of Cr3+-intercalated calcium silicate hydrates as efficient catalysts for VOC oxidation.

Review of Emission Characteristics and Purification Methods of Volatile Organic Compounds (VOCs) in Cooking Oil Fume

Volatile organic compounds (VOCs) in cooking oil fumes need to be efficiently removed due to the significant damage they cause to the environment and human health. This review discusses the emission characteristics, which are influenced by different cooking temperatures, cooking oils, and cuisines. Then, various cooking oil fume purification methods are mainly classified into physical capture, chemical decomposition, and combination methods. VOCs removal rate, system operability, secondary pollution, application area, and cost are compared. The catalytic combustion method was found to have the advantages of high VOC removal efficiency, environmental protection, and low cost. Therefore, the last part of this review focuses on the research progress of the catalytic combustion method and summarizes its mechanisms and catalysts. The Marse-van Krevelen (MVK), Langmuir-Hinshelwood (L-H), and Eley-Rideal (E-R) mechanisms are analyzed. Noble metal and non-noble metal catalysts are commonly used. The former showed excellent activity at low temperatures due to its strong adsorption and electron transfer abilities, but the high price limits its application. The transition metals primarily comprise the latter, including single metal and composite metal catalysts. Compared to single metal catalysts, the interaction between metals in composite metal catalysts can further enhance the catalytic performance.

Valorization of Recycled Honeycombs from Exhausted TWCs by Means of Their Use as a Support of MnOx Catalysts for Acetone Combustion

Exhausted TWCs subjected to chemical/thermal treatments were used as a support of MnOx catalysts for the total combustion of acetone. The so-prepared new devices were characterized by using adherence tests, elemental and thermal analyses, XRD, N2 physisorption, and SEM-EDS. Incorporation of only 2.6 wt.% of the active phase (Mn2O3 and Mn3O4) to the recycled honeycomb considerably improved the catalytic response, achieving at 250 °C a 60% increase in acetone conversion with respect to the spent autocatalyst. The following procedure is proposed as a simple way to provide the TWC devoid of noble metals a second life in the VOCs’ oxidation field.

Recent Progress of Thermocatalytic and Photo/Thermocatalytic Oxidation for VOCs Purification over Manganese-based Oxide Catalysts

Volatile organic compounds (VOCs) are one of the main sources of air pollution, which are of wide concern because of their toxicity and serious threat to the environment and human health. Catalytic oxidation has been proven to be a promising and effective technology for VOCs abatement in the presence of heat or light. As environmentally friendly and low-cost materials, manganese-based oxides are the most competitive and promising candidates for the catalytic degradation of VOCs in thermocatalysis or photo/thermocatalysis. This article summarizes the research and development on various manganese-based oxide catalysts, with emphasis on their thermocatalytic and photo/thermocatalytic purification of VOCs in recent years in detail. Single manganese oxides, manganese-based oxide composites, as well as improving strategies such as morphology regulation, heterojunction engineering, and surface decoration by metal doping or universal acid treatment are reviewed. Besides, manganese-based monoliths for practical VOCs abatementare also discussed. Meanwhile, relevant catalytic mechanisms are also summarized. Finally, the existing problems and prospect of manganese-based oxide catalysts for catalyzing combustion of VOCs are proposed.

Recycling of a spent alkaline battery as a catalyst for the total oxidation of hydrocarbons

A spent alkaline battery-based (SB) catalyst was prepared from the black mass of a spent alkaline battery to determine the potential of recycling spent alkaline batteries as catalysts for the total oxidation of hydrocarbons. Five different acids (H₂SO₄, HNO₃, C₂H₂O₄, HCl, and H₃PO₄) were used to examine the effect of acid treatment on catalytic activity during catalyst preparation. Hexane, benzene, toluene, and o-xylene (HBTX) were adopted as the VOCs for experiments. The properties of the prepared catalysts were studied using ICP/OES, BET, XRD, ATR/FTIR, TGA, SEM, and H₂-TPR analyses. The results showed that acid treatment significantly influenced the activity of the SB (400) catalyst, with the type of acid also found to greatly influence the activity of the catalyst. The order of activity according to the type of acid was H₂SO₄ > HNO₃ > C₂H₂O₄ > HCl > H₃PO₄ > none. Good performance of an acid-treated SB catalyst was associated with high concentrations of manganese and iron and a large BET surface area. In addition, the sequence in which the TPR peaks appeared at low temperatures according to each acid treatment was consistent with that of catalyst activity.

Monolith Metal-Oxide-Supported Catalysts: Sorbent for Environmental Application

The emission of untreated environmental harmful gases such as sulfur and nitrogen oxide (SOx and NOx) emissions is considered old fashioned, since industries are compelled by governments and legislations to meet the minimum threshold before emitting such substances into the atmosphere. Numerous research has been done and is ongoing to come up with both cost-effective equipment and regenerable catalysts that are adsorbent—or with enhanced sorption capacity—and with safer disposal methods. This work presents the general idea of a monolith/catalyst for environmental application and the technicality for improving the surface area for fast and efficient adsorption–desorption reactions. The chemical reactions, adsorption kinetics, and other properties, including deactivation, regeneration, and the disposal of a catalyst in view of environmental application, are extensively discussed.

Synthesis and application of pillared clay heterogeneous catalysts for wastewater treatment: a review

The use of pillared interlayered clays (PILCs) as heterogenous catalysts in wastewater treatment technologies, particularly advanced oxidation processes (AOPs), is gaining popularity for the treatment of refractory wastewater effluents. The recent literature involving these solid materials is reviewed, with more focus on studies that aim at reducing the synthesis costs and escalating the synthesis process to industrial scale. Their role as active solid materials in the AOPs such as photocatalysis, catalytic wet peroxide oxidation (CWPO), the Fenton process and catalytic wet air oxidation (CWAO) of refractory organic compounds in polluted aqueous streams is also reviewed. These processes are evaluated to evidence their main direction for future research, particularly with reference to possible industrial use of these technologies to treat refractory organic wastewater using pillared clay-based catalysts. The pillared clay catalysts demonstrate good application prospects for the removal of refractory wastewater effluents using AOP technology. The reviewed studies suggest that the photocatalytic process is useful in low concentrations of these compounds, while CWPO, the Fenton process and CWAO are recommended for higher concentrations. However, catalyst development to reduce the severity of oxidation reaction conditions, with focus on the low cost, catalyst stability, reusability and environmental friendliness are the key aspects to be addressed by future research work.