Mesoporous carbon aerogel supported PtCu bimetallic nanoparticles via supercritical deposition and their dealloying and electrocatalytic behaviour

PdRu Bimetallic Nanoparticles/Metal-Organic Framework Composite through Supercritical CO2-Assisted Immobilization

Metal-nanoparticle (NP)/metal-organic framework (MOF) composites have attracted considerable attention as heterogeneous catalysts. Compared with porous carbon, silica, and alumina, the charge-transfer interaction between the metal NPs and the MOF accelerated the catalytic activity. In this study, PdRu bimetallic NPs were successfully immobilized on MOFs such as MIL-101(Cr) by using supercritical carbon dioxide. The STEM-EDX images show a uniform 3D distribution of the PdRu bimetallic NPs on MIL-101(Cr). The resulting PdRu@MIL-101(Cr) catalyst exhibited higher CO oxidation than monometal/MOF composites such as Pd@MIL-101(Cr) and Ru@MIL-101(Cr). Furthermore, PdRu@MIL-101(Cr) exhibited higher catalytic activity than PdRu@SiO2. This is because the particle size of the PdRu bimetallic NPs in MIL-101(Cr) was within the range of 2-3 nm. The synergistic effects were based on the combination of two metals, Pd and Ru, small bimetal particle formation, and charge-transfer interactions between the bimetal NPs and the MOF. These factors enhance the catalytic activity of the bimetal/MOF composites.

The effect of synthesis conditions and process parameters on aerogel properties

Aerogels are remarkable nanoporous materials with unique properties such as low density, high porosity, high specific surface area, and interconnected pore networks. In addition, their ability to be synthesized from various precursors such as inorganics, organics, or hybrid, and the tunability of their properties make them very attractive for many applications such as adsorption, thermal insulation, catalysts, tissue engineering, and drug delivery. The physical and chemical properties and pore structure of aerogels are crucial in determining their application areas. Moreover, it is possible to tailor the aerogel properties to meet the specific requirements of each application. This review presents a comprehensive review of synthesis conditions and process parameters in tailoring aerogel properties. The effective parameters from the dissolution of the precursor step to the supercritical drying step, including the carbonization process for carbon aerogels, are investigated from the studies reported in the literature.

Synthesis of Metal Nanostructures Using Supercritical Carbon Dioxide: A Green and Upscalable Process

Metallic nanostructures have numerous applications as industrial catalysts and sensing platforms. Supercritical carbon dioxide (scCO₂ ) is a green medium for the scalable preparation of nanomaterials. Supercritical fluid reactive deposition (SFRD) and other allied techniques can be employed for the mass production of metal nanostructures for various applications. The present article reviews the recent reports on the scCO₂ -assisted preparation of zero-valent metal nanomaterials and their applications. A brief description of the science of pure supercritical fluids, especially CO₂ , and the basics of binary mixtures composed of scCO₂ and a low volatile substance, e.g., an organometallic precursor are presented. The benefits of using scCO₂ for preparing metal nanomaterials, especially as a green solvent, are also being highlighted. The experimental conditions that are useful for the tuning of particle properties are reviewed thoroughly. The range of modifications to the classical SFRD methods and the variety of metallic nanomaterials that can be synthesized are reviewed and presented. Finally, the broad ranges of applications that are reported for the metallic nanomaterials that are synthesized using scCO₂ are reviewed. A brief summary along with perspectives about future research directions is also presented.

Bimetallic and postsynthetically alloyed PtCu nanostructures with tunable reactivity for the methanol oxidation reaction

Designing effective catalysts by controlling morphology and structure is key to improving the energy efficiency of fuel cells. A good understanding of the effects of specific structures on electrocatalytic activity, selectivity, and stability is needed. Here, we propose a facile method to synthesize PtCu bimetallic nanostructures with controllable compositions by using Cu nanowires as a template and ascorbic acid as a reductant. A further annealing process provided the alloy PtCu with tunable crystal structures. The combination of distinct structures with tunable compositions in the form of PtCu nanowires provides plenty of information for better understanding the reaction mechanism during catalysis. HClO₄ cyclic voltammetry (CV) tests confirmed that various phase transformations occurred in bimetallic and alloy samples, affecting morphology and unit cell structures. Under a bifunctional synergistic effect and the influence of the insertion of a second metal, the two series of structures show superior performance toward methanol electrooxidation. Typically, the post-product alloy A-Pt₁₄Cu₈₆ with a cubic structure (a = 3.702 Å) has better methanol oxidation reaction (MOR) catalysis performance. Density functional theory (DFT) calculations were performed to determine an optimal pathway using the Gibbs free energy and to verify the dependence of the electrocatalytic performance on the lattice structure via overpotential changes. Bimetallic PtCu has high CO tolerance, maintaining high stability. This work provides an approach for the systematic design of novel catalysts and the exploration of electrocatalytic mechanisms for fuel cells and other related applications.

Segmentation and Re-encapsulation of Porous PtCu Nanoparticles by Generated Carbon Shell for Enhanced Ethylene Glycol Oxidation and Oxygen-Reduction Reaction

Hierarchical porous carbon-encapsulated ultrasmall PtCu (UsPtCu@C) nanoparticles (NPs) were constructed based on segmentation and re-encapsulation of porous PtCu NPs by using glucose as a green biomass carbon source. The synergistic electronic effect from the bimetallic elements can enhance the catalytic activity by adjusting the surface electronic structure of Pt. Most importantly, the generated porous carbon shell provided a large contact surface area, excellent electrical conductivity, and structural stability, and the ultrasmall PtCu NPs exhibited an increased electrochemical performance compared with their PtCu matrix because of the exposure of more catalytically active centers. This synergistic relationship between the components resulted in enhanced catalytic activity and better stability of the obtained UsPtCu@C for ethylene glycol oxidation reaction and the oxygen-reduction reaction in alkaline electrolyte, which was higher than the PtCu NPs and commercial Pt/C (20 wt % Pt on Vulcan XC-72). The electrochemically active surface areas of the UsPtCu@C, PtCu NPs, and commercial Pt/C were calculated to be approximately 230.2, 32.8, and 64.0 m²/g_Pt, respectively; the mass activity of the UsPtCu@C for the ethylene glycol oxidation reaction was 8.5 A/mg_Pt, which was 14.2 and 8.5 times that of PtCu NPs and commercial Pt/C, respectively. The specific activity of UsPtCu@C was 3.7 mA/cm_pt², which was 2.1 and 2.3 times that of PtCu NPs and commercial Pt/C, respectively. The onset potential (E_on-set) of UsPtCu@C for the oxygen-reduction reaction was 0.96 V (vs reversible hydrogen electrode, RHE), which was 110 and 60 mV higher than PtCu and commercial Pt/C, respectively. The half-wave potentials (E_1/2) of UsPtCu@C, PtCu, and Pt/C were 0.88, 0.56, and 0.82 V (vs RHE), respectively, which indicated that the UsPtCu@C catalyst had an excellent bifunctional electrocatalytic activity.

Promoting Electrocatalysis upon Aerogels

Electrocatalysis plays a prominent role in renewable energy conversion and storage, enabling a number of sustainable processes for future technologies. There are generally three strategies to improve the efficiency (or activity) of the electrocatalysts: i) increasing the intrinsic activity of the catalyst itself, ii) improving the exposure of active sites, and iii) accelerating mass transfer during catalysis (both reactants and products). These strategies are not mutually exclusive and can ideally be addressed simultaneously, leading to the largest improvements in activity. Aerogels, as featured by large surface area, high porosity, and self-supportability, provide a platform that matches all the aforementioned criteria for the design of efficient electrocatalysts. The field of aerogel synthesis has seen much progress in recent years, mainly thanks to the rapid development of nanotechnology. Employing precursors with different properties enables the resulting aerogel with targeted catalytic properties and improved performances. Here, the design strategies of aerogel catalysts are demonstrated, and their performance for several electrochemical reactions is reviewed. The common principles that govern electrocatalysis are further discussed for each category of reactions, thus serving as a guide to the development of future aerogel electrocatalysts.