Pd-based intermetallic nanocrystals: From precise synthesis to electrocatalytic applications in fuel cells

Screening of Intermetallic Compounds Based on Intermediate Adsorption Equilibrium for Electrocatalytic Nitrate Reduction to Ammonia

Electrocatalytic nitrate (NO3-) reduction reaction (NO3RR) holds great potential for the conversion of NO3- contaminants into valuable NH3 in a sustainable method. Unfortunately, the nonequilibrium adsorption of intermediates and sluggish multielectron transfer have detrimental impacts on the electrocatalytic performance of the NO3RR, posing obstacles to its practical application. Herein, we initially screen the adsorption energies of three key intermediates, i.e., *NO3, *NO, and *H2O, along with the d-band centers on 21 types of transition metal (IIIV and IB)-Sb/Bi-based intermetallic compounds (IMCs) as electrocatalysts. The results reveal that hexagonal CoSb IMCs possess the optimal adsorption equilibrium for key intermediates and exhibit outstanding electrocatalytic NO3RR performance with a Faradaic efficiency of 96.3%, a NH3 selectivity of 89.1%, and excellent stability, surpassing the majority of recently reported NO3RR electrocatalysts. Moreover, the integration of CoSb IMCs/C into a novel Zn-NO3- battery results in a high power density of 11.88 mW cm-2.

Ultrathin porous PdCu metallenezymes as oxidase mimics for colorimetric analysis

Ultrathin porous and highly curved two-dimensional PdCu alloy metallene are shown to be highly efficient oxidase mimics. Serving as intrinsic oxidase mimic, the ultrathin porous structure of the PdCu metallenezymes could effectively utilize all the Pd atoms of the metallenezymes during catalytic reactions. By using the oxidation capability of 3,3'5,5'-tetramethylbenzidine as distinctive chromogenic substrate, the PdCu metallenezymes was used as oxidase-like mimics for determination of total antioxidant capacity (TAC) of vitamin C containing real products including fresh orange juice, commercial beverages, Vitamin C tablets and dermo-cosmetic products. AAP was hydrolyzed using ALP to generate AA and the corresponding ALP activity was successfully detected in the 0-100 U/L range with a lowest detection limit of 0.9 U/L. This study demonstrates the significant catalytic performance and oxidase-like activity of PdCu metallene nanozyme providing a strategy to develop a TAC assay for the assessment of antioxidant food quality as well as oxidative stress in skin and health care products.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Metalation of functionalized benzoquinoline-linked COFs for electrocatalytic oxygen reduction and lithium-sulfur batteries

It is worthwhile to explore and develop multifunctional composites with unique advantages for energy conversion and utilization. Post-synthetic modification (PSM) strategies can endow novel properties to already excellent covalent organic frameworks (COFs). In this study, we prepared a range of COF-based composites via a multi-step PSM strategy. COF-Ph-OH was acquired by demethylation between anhydrous BBr3 and - OMe, and then, M@COF-Ph-OH was further obtained by forming the N - M - O structure. COF-Ph-OH exhibited a 2e--dominated oxygen reduction reaction (ORR) pathway with high H2O2 selectivity, while M@COF-Ph-OH exhibited a 4e--dominated ORR pathway with low H2O2 selectivity, which was due to the introduction of a metal salt with a d electron structure that facilitated the acquisition of electrons and changed the adsorption energy of the reaction intermediate (*OOH). It was proven that the d electron structure was effective at regulating the reaction pathway of the electrocatalytic ORR. Moreover, Co@COF-Ph-OH showed better 4e- ORR properties than Fe@COF-Ph-OH and Ni@COF-Ph-OH. In addition, compared with the other sulfur-impregnated COF-based composites examined in this study, S-Co@COF-Ph-OH had a larger initial capacity, a weaker impedance, and a stronger cycling durability in Li-S batteries, which was attributed to the unique porous structure ensuring high sulfur utilization, the loaded cobalt accelerating LiPS electrostatic adsorption and promoting LiPS catalytic conversion, and the benzoquinoline ring structure being ultra-stable. This work offers not only a rational and feasible strategy for the synthesis of multifunctional COF-based composites, but also promotes their application in electrochemistry.

Recent Progress on Phase Engineering of Nanomaterials

As a key structural parameter, phase depicts the arrangement of atoms in materials. Normally, a nanomaterial exists in its thermodynamically stable crystal phase. With the development of nanotechnology, nanomaterials with unconventional crystal phases, which rarely exist in their bulk counterparts, or amorphous phase have been prepared using carefully controlled reaction conditions. Together these methods are beginning to enable phase engineering of nanomaterials (PEN), i.e., the synthesis of nanomaterials with unconventional phases and the transformation between different phases, to obtain desired properties and functions. This Review summarizes the research progress in the field of PEN. First, we present representative strategies for the direct synthesis of unconventional phases and modulation of phase transformation in diverse kinds of nanomaterials. We cover the synthesis of nanomaterials ranging from metal nanostructures such as Au, Ag, Cu, Pd, and Ru, and their alloys; metal oxides, borides, and carbides; to transition metal dichalcogenides (TMDs) and 2D layered materials. We review synthesis and growth methods ranging from wet-chemical reduction and seed-mediated epitaxial growth to chemical vapor deposition (CVD), high pressure phase transformation, and electron and ion-beam irradiation. After that, we summarize the significant influence of phase on the various properties of unconventional-phase nanomaterials. We also discuss the potential applications of the developed unconventional-phase nanomaterials in different areas including catalysis, electrochemical energy storage (batteries and supercapacitors), solar cells, optoelectronics, and sensing. Finally, we discuss existing challenges and future research directions in PEN.

Electrodeposition-Assisted Crystal Growth Regulation of PdBi Clusters on Carbon Cloths for Ethanol Oxidation

Carbon-supported Pd-based clusters are one of the most promising anodic catalysts for ethanol oxidation reaction (EOR) due to their encouraging activity and practical applications. However, unclear growth mechanism of Pd-based clusters on the carbon-based materials has hindered their extensive applications. Herein, we first introduce multi-void spherical PdBi cluster/carbon cloth (PdBi/CC) composites by an electrodeposition routine. The growth mechanism of PdBi clusters on the CC supports has been systemically investigated by evaluating the selected samples and tuning their compositions, which involve the big difference in standard redox potential between Pd2+/Pd and Bi3+/Bi and easy adsorption of Bi3+ on the surface of Pd-rich seeds. Benefitting from the ensembles of many nanocrystal subunits, multi-void spherical PdBi clusters can present collective properties and novel functionalities. In addition, the outstanding characteristics of CC supports enable PdBi clusters with stable nanostructures. Thanks to the unique structure, Pd20Bi/CC catalysts manifest higher EOR activity and better stability compared to Pd/CC. Systematic characterizations and a series of CO poisoning tests further confirm that the dramatically enhanced EOR activity and stability can be attributed to the incorporation of Bi species and the strong coupling of the structure between PdBi clusters and CC supports.

Design and Synthesis of Noble Metal-Based Alloy Electrocatalysts and Their Application in Hydrogen Evolution Reaction

Hydrogen energy is regarded as the ultimate energy source for future human society, and the preparation of hydrogen from water electrolysis is recognized as the most ideal way. One of the key factors to achieve large-scale hydrogen production by water splitting is the availability of highly active and stable electrocatalysts. Although non-precious metal electrocatalysts have made great strides in recent years, the best hydrogen evolution reaction (HER) electrocatalysts are still based on noble metals. Therefore, it is particularly important to improve the overall activity of the electrocatalysts while reducing the noble metals load. Alloying strategies can shoulder the burden of optimizing electrocatalysts cost and improving electrocatalysts performance. With this in mind, recent work on the application of noble metal-based alloy electrocatalysts in the field of hydrogen production from water electrolysis is summarized. In this review, first, the mechanism of HER is described; then, the current development of synthesis methods for alloy electrocatalysts is presented; finally, an example analysis of practical application studies on alloy electrocatalysts in hydrogen production is presented. In addition, at the end of this review, the prospects, opportunities, and challenges facing noble metal-based alloy electrocatalysts are tried to discuss.

CoFe-Layered Double Hydroxide Coupled with Pd Particles for Electrocatalytic Ethanol Oxidation

Electrocatalytic efficiency and stability have emerged as critical issues in the ethanol oxidation reaction (EOR) of direct ethanol fuel cells. In this paper, Pd/Co₁Fe₃-LDH/NF as an electrocatalyst for EOR was prepared by a two-step synthetic strategy. Metal-oxygen bonds formed between Pd nanoparticles and Co₁Fe₃-LDH/NF guaranteed structural stability and adequate surface-active site exposure. More importantly, the charge transfer of the formed Pd-O-Co(Fe) bridge could effectively modulate the electrical structure of hybrids, improving the facilitated absorption of OH^- radicals and oxidation of CO_ads. Benefiting from the interfacial interaction, exposed active sites, and structural stability, the observed specific activity for Pd/Co₁Fe₃-LDH/NF (17.46 mA cm^-2) was 97 and 73 times higher than those of commercial Pd/C (20%) (0.18 mA cm^-2) and Pt/C (20%) (0.24 mA cm^-2), respectively. Besides, the j_f/j_r ratio representing the resistance to catalyst poisoning was 1.92 in the Pd/Co₁Fe₃-LDH/NF catalytic system. These results provide insights into optimizing the electronic interaction between metals and the support of electrocatalysts for EOR.

Leveraging Pd(100)/SnO2 interfaces for highly efficient electrochemical formic acid oxidation

The electrocatalytic formic acid oxidation (FAO) is the crucial anodic reaction of direct formic acid fuel cells (DFAFCs), but its activity remains to be largely improved in order to be practically viable. The rational development of enhanced catalysts requires thorough consideration of various contributing factors that are possibly integrated in composite systems. Here, we demonstrate that, Pd(100)/SnO₂ interfaces, provided being efficiently exploited, can significantly boost FAO activity by a factor of ∼10, compared with pure Pd(100) facets, with the mass activity reaching a record of 14.55 A mg_Pd^-1 at a 40 mV-lower peak potential. Unique Pd/SnO₂ nanocomposites with a myriad of Pd(100)/SnO₂ interfaces were obtained by a newly developed successive seeded growth strategy, wherein pre-formed SnO₂ nanospheres are used as seeds for two-round overgrowth of multitudinous Pd nanocubes. Using electron microscopic, electrochemical, spectroscopic and computational analyses, we found that the Pd(100)/SnO₂ interfaces induce lattice contraction and electron loss on Pd nanocubes, which optimize intermediate binding during FAO. Moreover, we showed that the good cubicity of the Pd nanocubes and the presence of SnO₂ nearby further promote the activity by facilitating the potential-determining step and the elimination of the poisoning CO intermediate, respectively. As such, the combined high intrinsic activity and number density of Pd(100)/SnO₂ interfaces enabled the superior activity of the Pd/SnO₂ nanocomposites. The composite material presented here holds promise for application in DFAFCs, but equally importantly, the insights regarding the structure-performance relationship would be beneficial for designing efficient metal/oxide composite catalysts for diverse electro- and photo-catalytic reactions.

Pd-Based Metallenes for Fuel Cell Reactions

Pd-based metallenes, atomically thin layers composed primarily of under-coordinated Pd atoms, have emerged as the newest members in the family of two-dimensional (2D) nanomaterials. Moreover, the unique physiochemical properties, high intrinsic activity associated with metallenes coupled with the ease of applying chemical modifications result in great potential in catalyst engineering for fuel cell reactions. Especially in recent years, interest in Pd-based metallenes is growing, as evidenced by surge in available literatures. Herein, we have reviewed the recent findings achieved in Pd-based metallenes in fuel cells by highlighting the technologies available for deriving metallenes and manifesting the modification strategies for designing them to better suit the application demand. Moreover, we also discuss the perspective insights of Pd-based metallenes for fuel cells regarding the surfactant-free synthesis method, strain engineering, constructing high-entropy alloy, and so on.

Curved Porous PdCu Metallene as a High-Efficiency Bifunctional Electrocatalyst for Oxygen Reduction and Formic Acid Oxidation

Designing high-efficiency and newly developed Pd-based bifunctional catalytic materials still faces tremendous challenges for oxygen reduction reaction (ORR) and formic acid oxidation reaction (FAO). Metallene materials with unique structural features are considered strong candidates for enhancing the catalytic performance. In this work, we synthesized copper-doped two-dimensional curved porous Pd metallene nanomaterials via a simplistic one-pot solvothermal method. The updated catalysts served as sturdy bifunctional electrocatalysts for cathodal ORR and anodic FAO. In particular, the developed PdCu metallene exhibits excellent half-wave potential (0.943 V vs RHE) and mass activity (MA) (1.227 A mg_Pt^-1) in alkaline solutions, which are 1.09 and 6.26 times higher than those of commercial Pt/C, respectively, indicating that the nanomaterials have abundant active sites, displaying surpassing catalytic performance for oxygen reduction. Furthermore, in an acidic formic acid electrolyte, PdCu metallene exhibits prominent MA with a value of 0.905 A mg_Pd^-1, which is 2.76 times that of commercial Pd/C. The remarkable bifunctional catalytic performance of metallene materials can be attributed to the special structure and electronic effects. This work shows that metallene materials with curved and porous properties provide a scientific idea for the development and design of efficient and steady electrocatalysts.

Isolated Electron-Rich Ruthenium Atoms in Intermetallic Compounds for Boosting Electrochemical Nitric Oxide Reduction to Ammonia

The direct electrochemical nitric oxide reduction reaction (NORR) is an attractive technique for converting NO into NH₃ with low power consumption under ambient conditions. Optimizing the electronic structure of the active sites can greatly improve the performance of electrocatalysts. Herein, we prepare body-centered cubic RuGa intermetallic compounds (i.e., bcc RuGa IMCs) via a substrate-anchored thermal annealing method. The electrocatalyst exhibits a remarkable NH₄ ⁺ yield rate of 320.6 μmol h^-1  mg^-1 _Ru with the corresponding Faradaic efficiency of 72.3 % at very low potential of -0.2 V vs. reversible hydrogen electrode (RHE) in neutral media. Theoretical calculations reveal that the electron-rich Ru atoms in bcc RuGa IMCs facilitate the adsorption and activation of *HNO intermediate. Hence, the energy barrier of the potential-determining step in NORR could be greatly reduced.

Introducing Te for boosting electrocatalytic reactions

The deployment of robust catalysts for electrochemical reactions is a critical topic for energy conversion techniques. Te-based nanomaterials have attracted increasing attention for their application in electrochemical reactions due to their positive influence on the electrocatalytic performance induced by their distinctive electronic and physicochemical properties. Herein, we have summarized the recent progress on Te-based nanocatalysts for electrocatalytic reactions by primarily focusing on the positive influence of Te on electrocatalysts. Firstly, Te-based nanomaterials can serve as an ideal template for the construction of well-defined nanostructures. Secondly, Te doping can significantly modify the electronic structure of the host catalyst, thereby, leading to the optimization of binding strength with intermediates. Furthermore, the Te etching strategy can also create a high density of surface defects, thereby leading to substantial improvement in the electrocatalytic performance. Additionally, many representative Te-based nanocatalysts for electrocatalytic reactions are also summarized and systematically discussed. Finally, a conclusive and perspective discussion is also provided to provide guidance for the future development of more efficient electrocatalysts.

Intermetallic Nanocrystals: Seed-Mediated Synthesis and Applications in Electrocatalytic Reduction Reactions

In recent years, intermetallic nanocrystals (IMNCs) have attracted extensive attention in the field of electrocatalysis. However, precise control over the size, shape, composition, structure, and exposed crystal facet of IMNCs seems to be a challenge to the traditional method of high-temperature annealing although these parameters have a significant effect on the electrocatalytic performance. Controllable synthesis of IMNCs by the wet chemistry method in the liquid phase shows great potential compared with the traditional high-temperature annealing method. In this Review, we attempt to summarize the preparation of IMNCs by the seed-mediated synthesis in the liquid phase, as well as their applications in electrocatalytic reduction reactions. Several representative examples are purposely selected for highlighting the huge potential of the seed-mediated synthesis approach in chemical synthesis. Specifically, we personally perceive the seed-mediated synthesis approach as a promising tool in the future for precise control over the size, shape, composition, structure, and exposed crystal facet of IMNCs.

Pd-In intermetallic nanoparticles with high catalytic selectivity for liquid-phase semi-hydrogenation of diphenylacetylene

Intermetallic nanoparticles (NPs) are highly interesting materials in catalysis due to their geometrically ordered structures and altered electronic properties, but the synthesis of defined intermetallic NPs remains a challenge. Here, we report a novel and facile approach for the synthesis of intermetallic Pd-In NPs in ionic liquids (ILs) at moderate temperatures. Depending on the molar ratio of the metal precursors and the reaction temperature, single-phase Pd₃In, PdIn and Pd₃In₇ NPs were obtained, which was confirmed, e.g. by powder X-ray diffraction, electron microscopy, and optical emission spectroscopy with inductively coupled plasma. The Pd-In NPs stabilized in ILs were used as catalysts in the liquid-phase semi-hydrogenation of diphenylacetylene (DPA). Highly ordered PdIn NPs with a CsCl type structure revealed both high activity and selectivity to cis-stilbene even at full DPA conversion. Intermetallic compounds such as PdIn can be used to isolate contiguous Pd atoms with another base metal into single Pd sites, thereby increasing the catalytic selectivity of Pd while stabilizing the individual sites in the intermetallic structures. This work may provide new pathways for the synthesis of single-phase intermetallic NPs and future insights into a more rational design of bimetallic catalysts with specific catalytic properties.

Combining surface chemical functionalization with introducing reactive oxygen species boosts ethanol electrooxidation

The introduction of functional groups or oxygen vacancies into Pd-based electrocatalysts is a powerful strategy for enhancing the electrocatalytic performances for many electrocatalytic reactions. Herein, an amorphous ceria-modified Pd nanocomposite anchored on D-4-amino-phenylalanine (DAP)-functionalized graphene nanosheets (Pd-CeO_2-x/FGS) was prepared by a facile and effective one-pot synthetic strategy and further used as an electrocatalyst for the ethanol oxidation reaction (EOR) in alkaline electrolytes. The obtained Pd-CeO_2-x/FGS exhibits relatively high electrocatalytic activity, fast kinetics and excellent antipoisoning ability as well as robust durability for EOR, outperforming the comparable electrocatalysts as well as commercial Pd/C. The experimental results show that the enhanced EOR properties of Pd-CeO_2-x/FGS can be attributed to the DAP-functionalization and CeO_2-x-modification. Adequate functional groups (amino and carboxyl groups) and abundant oxygen vacancies were introduced in Pd-CeO_2-x/FGS by DAP-functionalization and CeO_2-x-modification. The functional groups facilitate the anchoring of small nanoparticles onto the substrate as well as modulate the electron density of Pd. The oxygen vacancies boost the adsorption ability of the reactive oxygen species (OH_ads) and accelerate the kinetics of the potential-limiting step for EOR. This study proposes a new strategy for the rational design of highly efficient catalysts for the electro-oxidation reaction.

In situ electrochemical synthesis of Pd aerogels as highly efficient anodic electrocatalysts for alkaline fuel cells

Improving the utilization of noble metals is extremely urgent for fuel cell electrocatalysis, while three-dimensional hierarchical noble metal aerogels with abundant sites and channels are proposed to reinforce their electrocatalytic performances and decrease their amounts. Herein, novel Pd aerogels with tunable surface chemical states were prepared through a facile in situ electrochemical activation, starting with PdO _x aerogels by the hydrolysis method. The hierarchical porous Pd aerogels showed unprecedented high activity towards the electrocatalytic oxidation of fuels including methanol (2.99 A mg_Pd ^-1), ethanol (8.81 A mg_Pd ^-1), and others in alkali, outperforming commercial catalysts (7.12- and 13.66-fold, corresponding to methanol and ethanol). Theoretical investigation unveiled the hybrid surface states with metallic and oxidized Pd species in Pd aerogels to regulate the adsorption of intermediates and facilitate the synergistic oxidation of adsorbed *CO, resulting in enhanced activity with the MOR as the model. Therefore, efficient Pd aerogels through the in situ electrochemical activation of PdO _x aerogels were proposed and showed great potential for fuel cell anodic electrocatalysis.

Progress in the Development of Electrodeposited Catalysts for Direct Liquid Fuel Cell Applications

Fuel cells are a key enabling technology for the future economy, thereby providing power to portable, stationary, and transportation applications, which can be considered an important contributor towards reducing the high dependencies on fossil fuels. Electrocatalyst plays a vital role in improving the performance of the low temperature fuel cells. Noble metals (Pt, Pd) supported on carbon have shown promising performance owing to their high catalytic activity for both electroreduction and electrooxidation and have good stability. Catalyst preparation by electrodeposition is considered to be simple in terms of operation and scalability with relatively low cost to obtain high purity metal deposits. This review emphasises the role of electrodeposition as a cost-effective method for synthesising fuel cell catalysts, summarising the progress in the electrodeposited Pt and Pd catalysts for direct liquid fuel cells (DLFCs). Moreover, this review also discusses the technological advances made utilising these catalysts in the past three decades, and the factors that impede the technological advancement of the electrodeposition process are presented. The challenges and the fundamental research strategies needed to achieve the commercial potential of electrodeposition as an economical, efficient methodology for synthesising fuel cells catalysts are outlined with the necessary raw materials considering current and future savings scenario.