Interaction between binder and high silica HZSM-5 zeolite for methanol to olefins reactions

Effect of binder on CO2, CH4, and N2 adsorption behavior, structural properties, and diffusion coefficients on extruded zeolite 13X

The effect of inorganic binder-based extrusion (Silica sol, Bentonite, Attapulgite, and SB1) in the selective adsorption of CO₂, CH₄, and N₂ on zeolite 13X in the context of flue gas carbon capture and natural gas purification has been studied to reduce CO₂ emissions. The effect of extrusion with binders was examined by adding 20 wt% of the mentioned binders to pristine zeolite and the results were analyzed by four approaches; (i) the effect on structural properties was analyzed by XRD patterns followed by Williamson-Hall (W-H) plot, FESEM images, and BET surface area. In addition, the mechanical strength of the shaped zeolites was measured by crush resistance testing; (ii) the effect on the adsorption capacity for CO₂, CH₄, and N₂ were measured by volumetric apparatus up to 100 kPa; (iii) the impact on binary separation (CO₂/CH₄ and CO₂/N₂) were investigated; (iv) the influence on diffusion coefficients were estimated by micropore and macropore kinetic model. The results showed that the presence of a binder can cause reductions in BET surface area and pore volume, indicating partial pore blockage. It was found that the Sips model had the best adaptability to the experimental isotherms data. The trend of CO₂ adsorption was 13X > pseudo-boehmite > bentonite > attapulgite > silica, in which the adsorption capacity reached 6.02, 5.60, 5.24, 5.00, and 4.71 mmol/g, respectively. Among all samples, silica was found the most suitable binder for CO₂ capture in terms of selectivity, mechanical stability, and diffusion coefficients.

Synergetic Regulation of the Microstructure and Acidity of HZSM-5/MCM-41 for Efficient Catalytic Cracking of n-Decane

Alkane catalytic cracking is regarded as one of the most significant processes for light olefin production; however, it suffers from serve catalyst deactivation due to coke formation. Herein, HZSM-5/MCM-41 composites with different Si/Al₂ ratios were first prepared by the hydrothermal method. The physicochemical properties of the prepared catalysts were analyzed by a series of bulk and surface characterization methods, and the catalytic performance was tested in n-decane catalytic cracking. It was found that HZSM-5/MCM-41 showed a higher selectivity to light olefins and a lower deactivation rate compared with the parent HZSM-5 due to an enhanced diffusion rate and decreased acid density. Moreover, the structure-reactivity relationship revealed that conversion, light olefin selectivity, and the deactivation rate strongly depended on the total acid density. Furthermore, HZSM-5/MCM-41 was further extruded with γ-Al₂O₃ to obtain the catalyst pellet, which showed an even higher selectivity to light olefins (∼48%) resulting from the synergy effect of the fast diffusion rate and passivation of external acid density.

Xylene and n-Hexane Adsorption Performance of a Waste Methanol-to-Propylene Catalyst under Acid-Base Treatment

Spent methanol-to-propylene (MTP) catalysts have a large specific surface area and high porosity but are usually directly disposed of in landfills, and recycling is rare. In this study, spent MTP catalyst was moderately dealuminized with acids and etched with an alkali solvent to increase its specific surface area. A novel adsorbent was obtained. XRD, SEM, FT-IR, XRD, XRF, and MAS-NMR characterization shows that the adsorbent maintains a typical ZSM-5 zeolite structure, and the dealumination effect of H2C2O4 is better than that of HCl. HCl mainly removes the framework aluminum of the molecular sieve; H2C2O4 not only removes the framework aluminum but also dissolves some of the nonframework aluminum, which increases the BET-specific surface area and pore diameter. The spent catalyst maintains an irregular ellipsoidal shape. After alkali treatment, the surface of the spherical particles becomes rough. With increasing alkali concentration, the damage degree increases. After treatment with 4 mol/L H2C2O4 and 0.1 mol/L NaOH, the p-xylene and n-hexane adsorption capacities reach the maximum, with values of 141.04 mg/g and 106.87 mg/g, respectively, 20.7% and 16.2% greater than those before treatment. These findings indicate that modified spent MTP catalyst has the potential for application in the removal of VOCs from the air.

Hydrophobic adsorbent prepared from spent methanol-to-propylene catalyst for directional adsorption of high COD oily wastewater

Spent methanol-to-propylene (MTP) catalysts have a large specific surface area and high porosity but are usually disposed of in landfills directly, and recycling has rarely been reported. In this study, the spent MTP catalyst was moderately dealuminized with organic acids and etched with alkali solvent to increase its specific surface area, further silanized by octyl triethoxy silane (OTS). A novel superhydrophobic adsorbent covered with –Si(CH₂)₇CH₃ groups was obtained. The characterization of XRD, SEM, FTIR and XPS shows that the adsorbent maintains a typical ZSM-5 zeolite structure, and the –Si(CH₂)₇CH₃ group is successfully grafted into the sample, not only on the surface but also in some pore space. Taking high chemical oxygen demand (COD) wastewater as the object, the influence of contract time, pH and temperature on COD removal was investigated. The removal process could be better depicted by the Langmuir isotherm model and the pseudo second-order dynamic model. Furthermore, the results of the thermodynamic study (∆G is − 79.35 kJ/mol, ∆S is 423.68 J/mol K, and ∆H is 46.91 kJ/mol) show that the adsorption was a spontaneous and endothermic process. These findings indicate that the modified spent MTP catalyst has potential application for the removal of COD from wastewater.