Conversion of tannery solid waste to an adsorbent for high-efficiency dye removal from tannery wastewater: A road to circular utilization

Performance evaluation of facile synthesized CA-PVA-GO composite for the mitigation of Cr(Ⅲ) and C.I. acid violet 54 dye from tannery wastewater

Untreated tannery wastewater contains a large amount of toxic metals, dyes, and other pollutants, which pose adverse effects on the ecosystem and public health. In this work, a calcium alginate-poly vinyl alcohol-graphene oxide (CA-PVA-GO) composite was prepared to remove metals and dyes, particularly Cr(Ⅲ) and CI acid violet 54 (AV54) dye, from tannery wastewater. FESEM, FTIR, and XRD analyses were applied to characterize the GO and CA-PVA-GO. Different operational variables, viz. pH (3.0-5.5 for Cr(III) and 2-7 for dye), dosage (0.164-2.46 g/L), contact time (10-60 min), initial concentration (39, 65, 98, and 201 ppm for Cr(III) and 21.5, 38.5, 54.5, and 61.75 ppm for dye), and temperature (298, 308, 318, and 328 K) were studied to evaluate the efficiency of the CA-PVA-GO composite. The optimum conditions for Cr(Ⅲ) and AV54 dye adsorption were found to be pH (5.0 and 3.0), dosage (0.82 g/L for both), and time (45 and 60 min), respectively, with 35.35 ± 1.43% and 84.63 ± 2.54% removal efficiency. The experimental data was analyzed through the Langmuir and Freundlich isotherms. The maximum adsorption capacity (qm) was observed at 173.01 and 74.68 mg/g for Cr(Ⅲ) and AV54 dye, respectively. The pseudo-second-order kinetic model was fitted better (R2 = 0.981, 0.995, 0.92, and 0.995) than first-order for AV54 dye adsorption. Thermodynamic analyses revealed that the Cr(Ⅲ) and AV54 dye adsorption processes were spontaneous and exothermic. The value of Gibbs free energy (ΔG) for Cr(III) adsorption was obtained at -7.433, -4.508, -2.626, and -1.311 kJ/mol, whereas it was -5.178, -4.867, -4.628, and -4.555 kJ/mol for dye. The values of ΔH and ΔS were -67.257 and -0.198 kJ/mol for Cr(III) and -10.852 and -0.019 kJ/mol for the dye removal. The regenerated CA-PVA-GO composite was reused successfully. Different physicochemical parameters, viz., concentration, pH, TDS, EC, BOD5, and COD of chrome tanning and dyeing effluents, were analyzed before and after the adsorption. The results of chromium and dye removal from tannery wastewater were 53.18% and 93.91%, revealing that the developed eco-friendly CA-PVA-GO composite could be an operative adsorbent for tannery wastewater treatment and possibly scaled up to an industrial level.

New plant polyphenol-derived tannic acid-based chromium-free tanning agent for sustainable and clean leather production

This study aimed to prepare a new bio-based chromium-free tanning agent. The green epoxide monocase ethylene glycol diglycidyl ether (EGDE) was grafted with tannic acid (TA) derived from natural plant using the one-pot method to synthesize new plant polyphenol-derived tannic acid-based chromium-free tanning agents (TA-EGDE) with abundant terminal epoxides. FTIR, 1H NMR, XPS, GPC, SEM, and other analytical techniques were used to characterize tanning agents. These consequences manifested that EGDE was successfully grafted with the phenol hydroxyl group of TA. The epoxide value of TA-EGDE showed a tendency to increase and then decrease with increasing EGDE dosage, and the epoxide value of TA-EGDE-2 attained a maximum of 0.262 mol/100 g. GPC analysis showed that the formula weight of the prepared TA-EGDE was partially distributed above 5000 Da. The tanning experiment demonstrated that the shrinkage temperatures (Ts) of the TA-EGDE-tanned leathers were all higher than 81.5 °C. Compared with the traditional commercial chromium-free tanning agent (F-90, TWS), TA-EGDE-tanned leathers exhibited higher Ts and better mechanical properties. The TA-EGDE prepared in this study not only has ecological environmental protection but also provides finished leather with good moisture, heat resistance, and mechanical properties.

One-step synthesis of magnetic fly ash composites for methylene blue removal: batch and column study

This study focuses on the synthesis of magnetic fly ash composites and its application for the removal of methylene blue (MB) from wastewater. By-product of oil power plants, oil fly ash, was treated with magnetic nanoparticles after chemical surface modification and dubbed modified fly ash (MFA). MFA was characterized by X-ray fluorescence, diffractogram analysis, scanning electron microscopy, energy-dispersive X-ray (EDX), and Fourier transform infrared (FT-IR) and N2 physisorption. MB (methylene blue) was removed from an aqueous solution using the response surface modelling (RSM) technique, which was used for optimization reasons. All four independent factors were investigated to see how they affected the removal process: adsorbent dosage; contact time; pH; and beginning dye concentration. The rate of MB removal was strongly influenced by the pH of the solution. The Langmuir and Freundlich models were used to examine equilibrium data A for MB adsorption onto the MFA in linear and nonlinear forms. Langmuir gave a better fit. The adsorption kinetics shown by increased kinetic statistics were better characterized by a pseudo-second-order MFA model. As far as thermodynamic characteristics go, adsorption is endothermic and occurs spontaneously. It has been proven that MFA may be used as an adsorbent to remove MB dye with high efficiency, and the quadratic model has been proved to be statistically significant.

Effect of MgCl2 Loading on the Yield and Performance of Cabbage-Based Biochar

Converting more CO₂ absorbed by plant photosynthesis into biomass-activated carbon effectively reduces carbon emissions. In this study, we used a one-step preparation of biomass-activated carbon loaded with MgO nanoparticles to investigate the effect of Mg loading on the catalytic pyrolysis process. The influences of magnesium loading on biochar yield and fixed carbon production were assessed. The addition of 1% Mg weakened the carbonyl C=O, inhibited the dehydroxylation reaction, enhanced the C-H signal strength, and the formation of MgO inhibited the weaker- bound substituent breakage. Additionally, the addition of magnesium altered the morphological features and chemical composition of the biochar material. It also increased the activated carbon mesoporosity by 3.94%, biochar yield by 5.55%, and fixed carbon yield by 12.14%. The addition of 1% Mg increased the adsorption capacity of the activated carbon to potassium dichromate, acid magenta, methylene blue, and tetracycline effluents by 8.71 mg, 37.15 mg, 117.68 mg, and 3.53 mg, respectively. The results showed that MgCl₂ played a significant role in promoting the thermal degradation of biomass and improving the solid yield and adsorption performance of activated carbon.

Zero waste discharge in tannery industries - An achievable reality? A recent review

In the recent times, more attention is on industrial waste management due to the unaffordable space for dump yards and landfills and the increased charges for waste dumping. Even though the vegan revolution and plant-based meat products are booming, the traditional slaughterhouses and the wastes produced by them continue to be a concern. Waste valorisation is an established procedure striving to create a closed chain process in industries where there is no refuse. Although a highly polluting industry, slaughterhouse industry wastes have been recycled to economically viable leather since ancient times. However, the tannery industry is causing pollution in par with or even more than the slaughterhouses. Effective management of the liquid and solid wastes from the tannery is of utmost concern because of its toxicity. The hazardous wastes generated enter the food chain, causing long term impacts in the ecosystem. Several leather waste transformation processes are widely used in the industries, and they are yielding good products of economic value. However careful exploration into the processes and products of waste valorisation are often ignored as long as the transformed waste product is of higher value than the waste. The most efficient and environmentally friendly waste management technique should convert the refuse into a value-added utilization without any toxic leftovers. Zero waste concept is an extension of the zero liquid discharge concept, where the solid waste is also treated and reused to such an extent that there is no residue to be sent to the landfill. This review initially presents the existing methods for the de-toxification of tannery wastes and examines the possibility of solid waste management within the tannery industry to attain zero waste discharge.

Coagulation-adsorption-oxidation for removing dyes from tannery wastewater

Dye removal from tannery wastewater is now a great concern given the ramifications for the environment in which the effluent ends up. Recently, the application of tannery solid waste as a byproduct to remove pollutants from tannery wastewater has garnered increasing attention. This study aims to extract biochar from tannery liming sludge for the removal of dye from wastewater. The activated (600 ºC) biochar was characterized by SEM (Scanning Electron Microscope), EDS (Energy Dispersive Spectroscopy), FTIR (Fourier Transform Infrared Spectroscopy), and surface area analysis utilizing the BET (Brunauer-Emmett-Teller) method and pH_pzc (point of zero charges) analysis. The surface area and pH_pzc of the biochar were determined as 9.29 m²/g and 8.7, respectively. The batch-wise coagulation-adsorption-oxidation was investigated for its efficacy in dye removal. The optimized conditions were as follows: the efficiency of dye, BOD (Biochemical Oxygen Demand) and COD (Chemical Oxygen Demand) were attained at 94.9%, 95.7% and 93.5%, respectively. SEM, EDS, and FTIR analyses before and after adsorption revealed that the derived biochar could adsorb dye from tannery wastewater. The adsorption behavior of the biochar fitted well to the Freundlich isotherm (R² = 0.9987) and Pseudo 2^nd order (R² = 0.9996) kinetic model. This investigation provides a new dimension for state-of-the-art utilization of tannery solid waste as a feasible strategy to remove dye from tannery wastewater.

Collagen processing with mesoscale aggregates as templates and building blocks

Collagen presents a well-organized hierarchical multilevel structure. Microfibers, fibers, and fiber bundles are the aggregates of natural collagen; which achieve an ideal balance of mechanical strength and toughness at the mesoscopic scale for biological tissue. These mesostructured aggregates of collagen isolated from biological tissues retain these inherent organizational features to enable their use as building blocks for constructing new collagen materials with ideal mechanical performance, thermal and dimensional stability. This strategy is distinct from the more common bottom-up or molecular-level design and assembly approach to generating collagen materials. The present review introduces the hierarchical structure of biological collagen with a focus on mesostructural features. Isolation strategies for these collagen aggregates (CAs) are summarized. Recent progress in the use of these mesostructural components for the construction of new collagen materials with emerging applications is reviewed, including in catalysis, environmental applications, biomedicine, food packaging, electrical energy storage, and flexible sensors. Finally, challenges and prospects are assessed for controllable production of CAs as well as material designs.

In situ formed CaSO4 on waste dander biochar to inhibit the mineralization of soil organic carbon

In order to reduce CO2 emissions, as well as realize the resource utilization of waste dander (WD) and the goal of international "peak carbon dioxide emissions" and "carbon neutrality", Biochar was prepared with WD via pyrolysis technology, achieving CaSO4 in situ generated on its surface, which could be used to inhibit soil organic carbon (SOC) from mineralizing and enhance soil carbon sequestration ability. The characterization results showed that the unstable carbon (C) structures as well as more conjugated structures were generated on Ca-BC, obtaining an increased C sequestration of Ca-BC to 21.70 %. With the application of Ca-BC, the mineralization rate of SOC was reduced to 0.451 mg CO2/(g·d), and the soil moisture content, pH and TOC content were increased to 45.48 %, 7.96 and 47.19 %. In addition, the bioinformatics analysis and redundancy analysis revealed that the application of Ca-BC promoted bacteria to convert into the stable C-dominant phyla (Firmicutes).

Valorization of tannery solid wastes for sustainable enzyme induced carbonate precipitation process

Biocementation via enzyme induced carbonate precipitation (EICP) is an emerging ground improvement technique that utilizes urease for calcium carbonate precipitation. Usage of expensive laboratory grade chemicals in EICP hinders its implementation at field level applications. In this study, the feasibility of utilizing solid wastes generated from leather industry was investigated for EICP process. Initially, the proteinaceous fleshing waste was used as nitrogen source for production of an extracellular urease from Arthrobacter creatinolyticus MTCC 5604 followed by its subsequent use in EICP with suspended solids of tannery lime liquor, as alternative calcium source. The calcium ion solution was prepared by treating suspended solids of lime liquor with 1 N HCl. The EICP was optimum with 1000 U of urease, 1.0 M urea and 1.0 M CaCl₂.2H₂O for test tube experiments. Sand solidification experiments under optimal conditions with five times addition of cementation solution yielded a maximum unconfined compressive strength (UCS) of 810 kPa with laboratory grade CaCl₂.2H₂O and 780 kPa with calcium from lime liquor. The crystalline phases and morphology of the CaCO₃ precipitate were analyzed by XRD, FTIR and SEM-EDX. The results showed the formation of more stable calcite in EICP with calcium obtained from lime liquor, while calcite and vaterite polymorphs were obtained with CaCl₂.2H₂O. Utilization of fleshing waste and lime liquor in EICP could reduce the pollution load and sludge formation that are generated during the pre-tanning operations of leather manufacturing. The results indicated the viability of process to achieve cost effective and sustainable biocementation for large scale applications.

In Situ Generated UiO-66/Cotton Fabric Easily Recyclable for Reactive Dye Adsorption

In view of the environmental pollution caused by the widespread use of reactive dyes in the printing and dyeing industry, the modified cotton fabric was loaded with the extremely stable metal-organic frame (MOF) material UiO-66 for removing reactive dyes from colored wastewater. UiO-66/cotton fabric was prepared by in situ synthesis, and its surface morphology and structure were analyzed by XRD, SEM, BET, and XPS. The adsorption performance of UiO-66/cotton fabric on reactive dyes was investigated by adsorbent dosage, adsorption time and temperature, dye concentration, pH, and so on. The results indicated that the adsorption equilibrium time of UiO-66/cotton fabric on reactive orange 16 was 120 min, and the removal rate was about 98%. The adsorption process belongs to simple molecular layer chemisorption and can be regarded as a spontaneous heat absorption reaction, which was consistent with the proposed secondary kinetic model and Langmuir isothermal adsorption model. In addition, the reactive dyes with a higher molecular weight of each sulfonic acid group are more hydrophobic, and the dyes are more likely to aggregate and deposit on the adsorbent surface by electrostatic attraction, hydrogen bonding, and π-π accumulation. Therefore, this work provides a potential UiO-66/cotton fabric application for the effective adsorption of reactive dyes in textile wastewater.

Preparation, adsorption performance and mechanism of MgO-loaded biochar in wastewater treatment: A review

Biochar is a low cost, porous and solid material with an extremely high carbon content, various types of functional groups, a large specific surface area and many other desirable characteristics. Thus, it is often used as an adsorbent or a loading matrix. Nano-magnesium oxide is a crystalline material with small particles and strong ion exchangeability. However, due to the high surface chemical energy, it easily forms agglomerates of particles. Therefore, to combine the advantages of biochar and magnesium, metal magnesium nanoparticles can be loaded onto the surface of biochar with different modification techniques, resulting in biochars with low cost and high adsorption performance to be used as an adsorption matrix (collectively referred to as Mg@BC). This review presents the effects of different Mg@BC preparation methods and synthesis conditions and summarizes the removal capabilities and adsorption mechanisms of Mg@BC for different types of pollutants in water. In addition, the review proposes the prospects for the development of Mg@BC to solve various problems in the future.

Resource utilization of tannery sludge to prepare biochar as persulfate activators for highly efficient degradation of tetracycline

In this work, a low-cost carbon-based catalyst (TSBC) was prepared by the facile one-pot pyrolysis of tannery sludge (TS) and used to activate persulfate (PS) for tetracycline (TC) removal. The results showed that TSBC-500 exhibited optimal physicochemical properties and the best performance for PS activation to remove TC from drinking water. Approximately 99.1% of TC was removed in the TSBC-500/PS system, which was considerably higher than those in the TSBC-500 adsorption and pure PS systems. Radical quenching experiments indicated that •OH and SO₄•^- played major roles in the TC removal in the TSBC-500/PS system. In addition, transition metals, functional groups, and the high degree of carbon structural defects were beneficial for PS activation to degrade TC. This study not only newly contributes to high-value utilization of TS as a PS activator but also offers an efficient method for the removal of organic pollutants.

Tannery waste-derived biochar as a carrier of micronutrients essential to plants

The leather tannery industry generates about 33 Mt/year of solid waste with different properties, turning its management into a challenge. One of the valorization methods of tannery wastes is the production of biochar by pyrolysis of leather scratches. Biochar's sorption properties and its high nitrogen content (10%) make it suitable for its application as a soil conditioner or carrier of microelements for fertilizers. The paper presents an innovative spray method to enrich biochar with cationic micronutrients: Cu, Mn, Zn. Enriched biochar contained 1095 mg/kg Cu(II), 1334 mg/kg Mn(II) and 1205 mg/kg Zn(II). The high bioavailability of nutrients and the effectiveness of the new fertilizer were demonstrated in extraction in vitro tests - the analysis of leachability of elements to water and bioavailability of micro-nutrients. The functional properties of enriched biochar were examined in vivo (germination, pot) tests. A high biomass increase (approximately 10%) was observed compared to the group fertilized with a commercial product. The proposed solution benefits the environment in that it is made from alternative resources from which innovative fertilizers are produced according to the circular economy concept.

Bio-templated synthesis of porous silica nano adsorbents to wastewater treatment inspired by a circular economy

Water is an indispensable substance in human life activities. However, due to industrial discharge problems, water resources are polluted, so there is an urgent need for material and technology for wastewater treatment. This paper presents an innovative synthesis of porous silica microspheres (PSM) from a biomass template material (fish skin collagen) to treat protein from wastewater. The collagen from the biomass template was rich in amino, carboxyl, and hydroxyl groups that effectively controlled the hydrolysis rate of tetraethyl orthosilicate (TEOS) and promoted the synthesis of structured PSM. X-ray photoelectron spectroscopy (XPS), X-ray powder diffraction (XRD), nitrogen sorption isotherms measurements, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were utilized to characterize the chemical composition, crystalline structure, and pore architecture of the synthesized PSM. The characterization results confirmed that the PSM were spherical with the microporous and mesoporous structure in shape and approximately 400 nm in size. Moreover, the pore size could be tuned by addition of mesitylene (TMB). The large number of silicon hydroxyl groups on the PSM surface effectively bound proteins in wastewater and greatly improved the overall absorption rate. The PSM adsorption capacity for lysozyme (LZ) was 49.5 mg/g, and the adsorption behavior was well described by a pseudo-second-order kinetic model and the Langmuir model. Most importantly, the PSM effectively removed protein from actual industrial wastewater, thereby realizing a high value-added utilization of wastewater pollutants.

Expanding the Repertoire of Electrospinning: New and Emerging Biopolymers, Techniques, and Applications

Electrospinning has emerged as a versatile and accessible technology for fabricating polymer fibers, particularly for biological applications. Natural polymers or biopolymers (including synthetically derivatized natural polymers) represent a promising alternative to synthetic polymers, as materials for electrospinning. Many biopolymers are obtained from abundant renewable sources, are biodegradable, and possess inherent biological functions. This review surveys recent literature reporting new fibers produced from emerging biopolymers, highlighting recent developments in the use of sulfated polymers (including carrageenans and glycosaminoglycans), tannin derivatives (condensed and hydrolyzed tannins, tannic acid), modified collagen, and extracellular matrix extracts. The proposed advantages of these biopolymer-based fibers, focusing on their biomedical applications, are also discussed to highlight the use of new and emerging biopolymers (or new modifications to well-established ones) to enhance or achieve new properties for electrospun fiber materials.

Composite Polymers from Leather Waste to Produce Smart Fertilizers

The leather industry is facing important environmental issues related to waste disposal. The waste generated during the tanning process is an important resource of protein (mainly collagen) which can be extracted and reused in different applications (e.g., medical, agricultural, leather industry). On the other side, the utilization of chemical fertilizers must be decreased because of the negative effects associated to an extensive use of conventional chemical fertilizers. This review presents current research trends, challenges and future perspectives with respect to the use of hide waste to produce composite polymers that are further transformed in smart fertilizers. Hide waste contains mostly protein (collagen that is a natural polymer), that is extracted to be used in the cross-linking with water soluble copolymers to obtain the hydrogels which are further valorised as smart fertilizers. Smart fertilizers are a new class of fertilizers which allow the controlled release of the nutrients in synchronization with the plant's demands. Characteristics of hide and leather wastes are pointed out. The fabrication methods of smart fertilizers and the mechanisms for the nutrients release are extensively discussed. This novel method is in agreement with the circular economy concepts and solves, on one side, the problem of hide waste disposal, and on the other side produces smart fertilizers that can successfully replace conventional chemical fertilizers.

Investigations on energy recovery capability of coconut oil for pre-cooling of apples from cold storage condensate

Assessment in a live cold storage plant revealed that the refrigeration process generated about 150-170 L of condensate per day at 10 °C-12 °C. In this study, phase change property of coconut oil was applied to recover and use the energy from condensate for pre-cooling apples. Charging studies of coconut oil was carried out experimentally and the charging time was found to be 234, 126, 95 and 93 min for condensate flow rates of 2.6 L/h, 4.25 L/h, 6.26 L/h and 8.33 L/h respectively. Discharging studies were conducted for natural and forced convection for pre-cooling of apples under two cases namely apples in direct contact (case i) and indirect contact (case ii) with the container. Under natural convection and direct contact, pre-cooling of 4 °C was achieved with a discharge duration of 260 min. In case (ii), pre-cooling of 3.5 °C was achieved with discharge duration of 304 min. Likewise, under forced convection, pre-cooling of 3.5 °C was achieved in 189 min for case (i) and 214 min for case (ii). Temperature difference between the top point and bottom point of the apple was 1.5 °C and 0.5 °C for case (i) and case (ii) respectively. Results confirmed that coconut oil as a PCM can be used for recovering energy from condensate for pre-cooling of apples before loading into a cold storage unit.

Production and beneficial impact of biochar for environmental application: A comprehensive review

This review focuses on a holistic view of biochar, production from feedstock's, engineering production strategies, its applications and future prospects. This article reveals a systematic emphasis on the continuation and development of biochar and its production methods such as Physical engineering, chemical and bio-engineering techniques. In addition, biochar alternatives such as nutrient formations and surface area made it a promising cheap source of carbon-based products such as anaerobic digestion, gasification, and pyrolysis, commercially available wastewater treatment, carbons, energy storage, microbial fuel cell electrodes, and super-capacitors repair have been reviewed. This paper also covers the knowledge blanks of strategies and ideas for the future in the field of engineering biochar production techniques and application as well as expand the technology used in the circular bio-economy.

Fabrication of porous carbon derived from cotton/polyester waste mixed with oyster shells: Pore-forming process and application for tetracycline removal

Porous carbon was fabricated from cotton/polyester-based textile wastes as a carbon source coupled with oyster shells for tetracycline removal. The preparation conditions were optimized and detailed characterization was conducted to study the effects of oyster shells on cotton/polyester pyrolysis. The optimal pyrolysis temperature (900 °C), pyrolysis time (1 h) and mass ratio (OS/CPW of 1:1) were determined using the Box-Behnken experiment. The best porous carbon reached a surface area of 645.05 m²/g. Oyster shells acted as templates to produce cotton/polyester-based porous carbon and a possible pore-forming process was proposed. CaO was converted from CaCO₃, which played the dominant role in developing the mesoporous structure. CO₂ gas released from CaCO₃ promoted the creation of micropore structure. In addition, the impurites of oyster shells acted as the dispersing agent inhibiting CaCO₃ and CaO aggregation and growth. Fe₂O₃ and K₂O from impurities reacted with the carbon skeleton to increase microporosity. Finally, the well-developed and uniform porous carbon was obtained. The first-pseudo order model and Langmuir isotherms were suitable. The maximum adsorption capacity of PC-OS-900 was 515.17 mg/g which competed with other waste-based adsorbents. The TET adsorption mechanism was related to pore distribution, hydrogen bonds, π-π EDA interactions and electrostatic interactions.