Optimal cleaning strategy to alleviate fouling in membrane distillation process to treat anaerobic digestate

Classical Batch Distillation of Anaerobic Digestate to Isolate Ammonium Bicarbonate: Membrane Not Necessary!

The excessive mineralization of organic molecules during anaerobic fermentation increases the availability of nitrogen and carbon. For this reason, the development of downstream processing technologies is required to better manage ammonia and carbon dioxide emissions during the storage and land application of the resulting soil organic amendment. The present work investigated classical distillation as a technology for valorizing ammoniacal nitrogen (NH4+-N) in anaerobic digestate. The results implied that the direct isolation of ammonium bicarbonate (NH4HCO3) was possible when applying the reactive distillation to the food waste digestate (FWD) with a high content of NH4+-N, while the addition of antifoam to the agrowaste digestate (AWD) was necessary to be able to produce an aqueous solution of NH4HCO3 as the distillate. The reason was that the extraction of NH4HCO3 from the AWD required a higher temperature (>95 °C) and duration (i.e., steady state in batch operation) than the recovery of the inorganic fertilizer from the FWD. The titration method, when applied to the depleted digestate, offered the quickest way of monitoring the reactive distillation because the buffer capacity of the distillate was much higher. The isolation of NH4HCO3 from the FWD was attained in a transient mode at a temperature below 90 °C (i.e., while heating up to reach the desired distillation temperature or cooling down once the batch distillation was finished). For the operating conditions to be regarded as techno-economically feasible, they should be attained in the anaerobic digestion plant by integrating the heat harvested from the engines, which convert the biogas into electricity.

Coke oven wastewater treatment using polymeric and ceramic membranes

This research is aimed to investigate the efficacy of membrane separation technology in treating coke oven wastewater (COW). A comparative study was conducted using three types of membranes: commercial polymeric (CP) membrane, commercial ceramic (CC) membrane, and synthesized ceramic (SC) membrane. The potential of the SC membrane in COW treatment was assessed in comparison to the CC membrane, which had a molecular weight cut-off (MWCO) of 1 Kilo-Dalton. The experiments were conducted under various trans-membrane pressure (TMP) conditions ranging from 1 to 4 bar. Additionally, the effect of the CP membrane on COW treatment was examined at TMP levels ranging from 5 to 25 bar. The research findings revealed that the SC membrane exhibited promising results in terms of permeability and flux compared to the CC membrane. Also, a significant reduction was observed in various water parameters such as TSS decreased by 89.74%, chlorides by 8.24%, nitrogen by 10%, and hardness by 22%. Moreover, the study was carried out by implementing an anti-fouling mechanism to mitigate fouling effects on membrane performance.

Mineral scaling induced membrane wetting in membrane distillation for water treatment: Fundamental mechanism and mitigation strategies

The scaling-induced wetting phenomenon seriously affects the application of membrane distillation (MD) technology in hypersaline wastewater treatment. Unlike the large amount of researches on membrane scaling and membrane wetting, scaling-induced wetting is not sufficiently studied. In this work, the current research evolvement of scaling-induced wetting in MD was systematically summarized. Firstly, the theories involving scaling-induced wetting were discussed, including evaluation of scaling potential of specific solutions, classical and non-classical crystal nucleation and growth theories, observation and evolution of scaling-induced processes. Secondly, the primary pretreatment methods for alleviating scaling-induced wetting were discussed in detail, focusing on adding agents composed of coagulation, precipitation, oxidation, adsorption and scale inhibitors, filtration including granular filtration, membrane filtration and mesh filtration and application of external fields including sound, light, heat, electromagnetism, magnetism and aeration. Then, the roles of operation conditions and cleaning conditions in alleviating scaling-induced wetting were evaluated. The main operation parameters included temperature, flow rate, pressure, ultrasound, vibration and aeration, while different types of cleaning reagents, cleaning frequency and a series of assisted cleaning measures were summarized. Finally, the challenges and future needs in the application of nucleation theory to scaling-induced wetting, the speculation, monitoring and mitigation of scaling-induced wetting were proposed.

A Review on Opportunities and Limitations of Membrane Bioreactor Configuration in Biofuel Production

Biofuels are a clean and renewable source of energy that has gained more attention in recent years; however, high energy input and processing cost during the production and recovery process restricted its progress. Membrane technology offers a range of energy-saving separation for product recovery and purification in biorefining along with biofuel production processes. Membrane separation techniques in combination with different biological processes increase cell concentration in the bioreactor, reduce product inhibition, decrease chemical consumption, reduce energy requirements, and further increase product concentration and productivity. Certain membrane bioreactors have evolved with the ability to deal with different biological production and separation processes to make them cost-effective, but there are certain limitations. The present review describes the advantages and limitations of membrane bioreactors to produce different biofuels with the ability to simplify upstream and downstream processes in terms of sustainability and economics.

Membrane distillation crystallization for water and mineral recovery: The occurrence of fouling and its control during wastewater treatment

Membrane distillation crystallization (MDC) is an emerging technology envisaged to manage challenges affecting the desalination industry. This technology can sustainably treat concentrated solutions of produced water and industrially discharged saline wastewater. Simultaneous recovery of clean water and minerals is achieved through the integration of crystallization to membrane distillation (MD). MDC has received vast research interest because of its potential to treat hypersaline solutions. However, MDC still faces challenges in harnessing its industrial applications. Technically, MDC is affected by fouling/scaling and wetting thereby hindering practical application at the industrial level. This study reviews the occurrence of membrane fouling and wetting experienced with MDC. Additionally, existing developments carried out to address these challenges are critically reviewed. Finally, prospects suggesting the sustainability of this technology are highlighted.

Direct Purification of Digestate Using Polymeric Ultrafiltration Membranes: Influence of Materials on Filtration Behavior and Fouling Characteristics

In-depth exploration of filtration behavior and fouling characteristics of polymeric ultrafiltration (UF) membranes can provide guidance for the selection of materials and the control of membrane fouling during the purification of digestate. In this study, four types of polymeric membranes, (polyethersulfone (PES), polysulfone (PS), polyvinylidene fluoride (PVDF), and polyacrylonitrile (PAN)), were employed to filter digestate from swine manure. The results showed that the viscosity of the digestate dropped from 45.0 ± 11.3 mPa·s to 18.0 ± 9.8 mPa·s, with an increase in temperature from 30.0 °C to 45.0 °C. The four membrane fluxes all increased by more than 30%, with the cross flow velocity increasing from 1.0 m s−1 to 2.0 m s−1. During the batch experiments, the flux maintenance abilities of the membranes were in the order: PAN > PS > PVDF > PES. There were no significant differences in the effects of membrane materials on the removal of COD, TN, and TP (p < 0.05). For UV254 removal efficiency, PS showed the highest efficiency (68.6%), while PVDF showed the lowest efficiency (63.4%). The major fouling type was irreversible hydraulic fouling, and the main elements of scaling were C, O, S, and Ca. Pseudomonadales were the dominant bacteria in the PS (26.2%) and in the PVDF (51.4%) fouling layers, while Bacteroidales were the dominant bacteria in the PES (26.8%) and in the PAN (14.7%) fouling layers. The flux recovery rates (FRRs) of the cleaning methods can be arranged as follows: NaClO > NaOH > Citric acid ≈ Tap water. After NaClO cleaning, the PVDF membrance showed the highest FRR (73.1%), and the PAN membrane showed the lowest FRR (30.1%).

Biochar-based asymmetric membrane for selective removal and oxidation of hydrophobic organic pollutants

Hydrophobic organic pollutants (HOCs) in the complex groundwater and soil pose serious technical challenges for sustainable remediation. Herein, an asymmetric membrane (PCAM), inspired by the plant cuticle, was comprised of a top polydimethylsiloxane layer being selectively penetrable to HOCs from complex solution with humic acid, followed by transfer and catalyst layers with biochar pyrolyzed by 300 °C (BC300) and 700 °C (BC700). The PCAM triggered the advanced oxidation of the coming pollutant. The graphitized biochar layer of the PCAM acted as catalysts that induced HOC removal through a non-radical oxidation pathway. Compared to one type biochar membrane, the sequential multi-biochar composite membrane had a faster removal efficiency. The greater uptake and transport performance of multi-biochar composite membrane could be due to the larger pore size and distribution properties of PCAM physicochemical properties and oxidative degradation of peroxymonosulfate. The developed PCAM technology benefits from selective adsorption and catalytic oxidation and has the potential to be applied in complex environmental restoration.

Membrane Distillation for Wastewater Treatment: A Mini Review

Water serves as an indispensable part of human life and production. On account of the overexploitation of traditional water sources, the demand for wastewater recycling is expanding rapidly. As a promising water treatment process, membrane distillation (MD) has been utilized in various wastewater treatments, such as desalination brine, textile wastewater, radioactive wastewater, and oily wastewater. This review summarized the investigation work applying MD in wastewater treatment, and the performance was comprehensively introduced. Moreover, the obstructions of industrialization, such as membrane fouling, membrane wetting, and high energy consumption, were discussed with the practical investigation. To cope with these problems, various strategies have been adopted to enhance MD performance, including coupling membrane processes and developing membranes with specific surface characteristics. In addition, the significance of nutrient recovery and waste heat utilization was indicated.

Organic Fouling Impact in a Direct Contact Membrane Distillation System Treating Wastewater: Experimental Observations and Modeling Approach

This study aims to investigate the effect of operational conditions on organic fouling occurring in a direct contact membrane distillation (DCMD) system used to treat wastewater. A mixed solution of sodium alginate (SA) and bovine serum albumin (BSA) was used as a feed solution to simulate polysaccharides and proteins, respectively, assumed as the main organic foulants. The permeate flux was observed at two feed temperatures 35 and 50 °C, as well as three feed solution pH 4, 6, and 8. Higher permeate flux was observed for higher feed temperature, which allows higher vapor pressure. At higher pH, a smaller particle size was detected with lower permeate flux. A mathematical model based on mass balance was developed to simulate permeate flux with time by assuming (i) the cake formation controlled by attachment and detachment of foulant materials and (ii) the increase in specific cake resistance, the function of the cake porosity, as the main mechanisms controlling membrane fouling to investigate the fouling mechanism responsible of permeate flux decline. The model fitted well with the experimental data with R² superior to 0.9. High specific cake resistance fostered by small particle size would be responsible for the low permeate flux observed at pH 8.