Microalgae biomass concentration and reuse of water as new cultivation medium using ceramic membrane filtration

Towards sustainable water management for Galdieria sulphuraria cultivation

The red microalga Galdieria sulphuraria has emerged as a promising biotechnological platform for large-scale cultivation and production of high-value compounds, such as the blue pigment phycocyanin. However, a large amount of freshwater and a substantial supply of nutrients challenge both the environmental and the economic sustainability of algal cultivation. Additionally, the extremophilic nature of Galdieria sulphuraria requires cultivation in an acidic culture medium that directly leads to strongly acidic wastewater, which in turn generally exceeds legal limits for industrial wastewater discharge. This research aims to address these challenges, by investigating cultivation water reuse as a strategy to reduce the impacts of Galdieria sulphuraria management. The results indicated that a 25 % water reuse may be easily implemented and showed to be effective at the pilot scale, providing no significant changes in microalgae growth (biomass productivity ~0.21 g L-1 d-1) or in phycocyanin accumulation (~ 10.8 % w/w) after three consecutive cultivation cycles in reused water. Moreover, a single cultivation cycle with water reuse percentages of 71 and 98 %, achieved with membrane filtration and with centrifugation, respectively, was also successful (biomass productivity ~0.24 g L-1 d-1). These findings encourage freshwater reuse implementations in the microalgae sector and support further investigations focusing on coupling cultivation and harvesting in continuous, real-scale configurations. Centrifugation and membrane filtration required substantially different specific electrical energy consumption for water reuse and biomass concentration: in real applications, the former technique would roughly span from 1 to 10 kWh m-3 while the latter is expected to fall within the ample range 0.1-100 kWh m-3, strongly dependent on system size. For this reason, the most suitable separation train should be chosen on a case-by-case basis, considering the prevailing flow rate and the target biomass concentration factor targeted by the separation process.

A review on algal biomass dewatering and recovery of microalgal-based valuable products with different membrane technologies

Efficient microalgae harvesting and dewatering are critical processes for a range of applications, including the production of raw materials, nutritional supplements, pharmaceuticals, sustainable biofuels, and wastewater treatment. The optimization of these processes poses significant challenges due to the need for high efficiency and sustainability while managing costs and energy consumption. This review comprehensively addresses these challenges by focusing on the development and application of various membrane filtration technologies specifically designed for the effective harvesting and dewatering of algal biomass. Membrane filtration has emerged as a predominant method due to its ability to handle large volumes of microalgae with relatively low energy requirements. This review systematically examines the different membrane-based technologies and their effectiveness in recovering valuable components from algal biomass, such as lipids, proteins, and carbohydrates. The discussion begins with an overview of the physical characteristics of microalgae and their cultivation conditions, which are critical for understanding how these factors influence the performance of membrane filtration processes. Key aspects such as the features of algal cells, the presence of algal organic matter, and transparent exopolymer particles are explored in detail. The review also delves into various strategies for improving membrane antifouling properties, which are essential for maintaining the efficiency and longevity of the filtration systems. In addition, the advantages and disadvantages of different membrane techniques are reviewed, highlighting their respective performance in separating microalgae and dewatering. Finally, the review offers insights into future research directions and technological advancements that could further enhance the efficiency and sustainability of microalgae processing. This comprehensive evaluation aims to provide a thorough understanding of current membrane technologies, their applications, and the ongoing developments necessary to overcome existing limitations and improve overall process performance.

Harvesting marine microalgae Tetraselmis sp. using cellulose acetate membrane

This study presents the development and application of a cellulose acetate phase-inversion membrane for the efficient harvesting of Tetraselmis sp., a promising alternative for aquaculture feedstock. Once fabricated, the cellulose acetate membrane was characterized, and its performance was evaluated through the filtration of Tetraselmis sp. broth. The results demonstrated that the developed membrane exhibited exceptional microalgae harvesting efficiency. It showed a low intrinsic resistance and a high clean water permeability of 1100 L/(m2·h·bar), enabling high-throughput filtration of Tetraselmis sp. culture with a permeability of 400 L/(m2·h·bar) and a volume reduction factor of 2.5 ×. The cellulose acetate -based membrane demonstrated robust filtration performance over a 7-day back concentration filtration with minimum irreversible fouling of only 22.5 % irreversibility even without any cleaning. These results highlighted the potential of cellulose acetate as a versatile base polymer for custom-membrane for microalgae harvesting.

Experimental Study of a Sequential Membrane Process of Ultrafiltration and Nanofiltration for Efficient Polyphenol Extraction from Wine Lees

The wine industry is a sector of great importance in the Spanish economy, contributing substantial annual revenues. However, one challenge facing the industry is the amount of waste generated, reaching millions of tons annually. These residues consist of organic matter of industrial interest, such as polyphenols. These substances are characterised by their excellent antioxidant properties, making them ideal for use in the food, cosmetic, and pharmaceutical industries. Modern techniques, such as membrane technology, are explored for their extraction based on separating compounds according to size. This work studies a sequential filtration process using ultrafiltration (UF) and nanofiltration (NF) membranes at different operating conditions (2 bar and 9.5 bar for UF and NF, respectively, at 20 °C) to extract polyphenols from wine lees. The results show a total polyphenols rejection rate for each process of 54% for UF and 90% for NF. Pore blocking models have been studied for the UF process and an intermediate pore blocking of the membrane upon wine lees filtration has been identified. A mathematical model that justifies the behavior of a polymeric NF membrane with the filtration of pre-treated vinasse residues has been validated. This study shows a viable process for extracting polyphenols from wine lees with sequential membrane technology.

Growth of Dunaliella viridis in multiple cycles of reclaimed media after repeated high pH-induced flocculation and harvesting

Minimizing the use of water for growing microalgae is crucial for lowering the energy and costs of animal feed, food, and biofuel production from microalgae. Dunaliella spp., a haloterant species that can accumulate high intracellular levels of lipids, carotenoids, or glycerol can be harvested effectively using low-cost and scalable high pH-induced flocculation. However, the growth of Dunaliella spp. in reclaimed media after flocculation and the impact of recycling on the flocculation efficiency have not been explored. In this study, repeated cycles of growth of Dunaliella viridis in repeatedly reclaimed media from high pH-induced flocculation were studied by evaluating cell concentrations, cellular components, dissolved organic matter (DOM), and bacterial community shifts in the reclaimed media. In reclaimed media, D. viridis grew to the same concentrations of cells and intracellular components as fresh media-107 cells/mL with cellular composition of 3 % lipids, 40 % proteins, and 15 % carbohydrates-even though DOM accumulated and the dominant bacterial populations changed. There was a decrease in the maximum specific growth rate and flocculation efficiency from 0.72 d-1 to 0.45 d-1 and from 60 % to 48 %, respectively. This study shows the potential of repeated (at least five times) flocculation and reuse of media as a possible way of reducing the costs of water and nutrients with some tradeoffs in growth rate and flocculation efficiency.