1
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Cao P, Li Y, Shao J. Experimental Study on the Preparation of Lignin-Based Activated Carbon and the Adsorption Performance for Phenol. ACS OMEGA 2024; 9:24453-24463. [PMID: 38882099 PMCID: PMC11170647 DOI: 10.1021/acsomega.4c00352] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/10/2024] [Revised: 05/08/2024] [Accepted: 05/14/2024] [Indexed: 06/18/2024]
Abstract
Biomass waste and wastewater are important wastes in the process of industrialization, which need to be effectively treated and utilized. In this work, an innovative method of collaborative treatment of biomass waste and phenol-containing wastewater is proposed. Biomass waste was used to produce activated carbon (AC), and then AC was used for phenol removal in wastewater treatment. Two kinds of typical biomass waste material, namely, coconut shell and lignin, were used. Physical activation (steam activation) and chemical activation methods were compared. Results show that steam activation is an effective method for coconut shell AC production. The largest Brunauer-Emmett-Teller (BET) surface area was 1065 m2/g at 800 °C. Chemical activation could produce AC samples with higher BET specific surface area. The lignin AC with K2CO3 activation has the largest BET surface of 1723.8 m2/g at 800 °C. FTIR results indicated that K2CO3 activation could greatly enhance the formation of surface oxygen-containing functional groups. Both coconut shell AC and lignin AC samples show excellent performance for phenol removal. The highest phenol removal efficiency for coconut shell AC and lignin AC are 96.87% and 98.22%, respectively. Adsorption kinetic analysis show that the pseudo-first-order kinetic model is able to describe the adsorption characteristics of phenol in wastewater treatment. Recycling properties show that regeneration of lignin AC could maintain high adsorption performance for phenol.
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Affiliation(s)
- Ping Cao
- School of Chemistry and Environmental Engineering, Shanghai Institute of Technology, Shanghai 201418, China
| | - Yuting Li
- School of Chemistry and Environmental Engineering, Shanghai Institute of Technology, Shanghai 201418, China
| | - Jingli Shao
- Shanghai Composite Material Science & Technology Co., Ltd., Shanghai 201112, China
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2
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Dáger-López D, Chenché Ó, Ricaurte-Párraga R, Núñez-Rodríguez P, Bajaña JM, Fiallos-Cárdenas M. Advances in the Production of Sustainable Bacterial Nanocellulose from Banana Leaves. Polymers (Basel) 2024; 16:1157. [PMID: 38675076 PMCID: PMC11054657 DOI: 10.3390/polym16081157] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/22/2024] [Revised: 03/16/2024] [Accepted: 03/18/2024] [Indexed: 04/28/2024] Open
Abstract
Interest in bacterial nanocellulose (BNC) has grown due to its purity, mechanical properties, and biological compatibility. To address the need for alternative carbon sources in the industrial production of BNC, this study focuses on banana leaves, discarded during harvesting, as a valuable source. Banana midrib juice, rich in nutrients and reducing sugars, is identified as a potential carbon source. An optimal culture medium was designed using a simplex-centroid mixing design and evaluated in a 10 L bioreactor. Techniques such as Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), X-ray diffraction (XRD), and thermogravimetric analysis (TGA) were used to characterize the structural, thermal, and morphological properties of BNC. Banana midrib juice exhibited specific properties, such as pH (5.64), reducing sugars (15.97 g/L), Trolox (45.07 µM), °Brix (4.00), and antioxidant activity (71% DPPH). The model achieved a 99.97% R-adjusted yield of 6.82 g BNC/L. Physicochemical analyses revealed distinctive attributes associated with BNC. This approach optimizes BNC production and emphasizes the banana midrib as a circular solution for BNC production, promoting sustainability in banana farming and contributing to the sustainable development goals.
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Affiliation(s)
- David Dáger-López
- Facultad de Ciencias e Ingeniería, Universidad Estatal de Milagro, Milagro 091050, Ecuador; (D.D.-L.); (Ó.C.); (R.R.-P.)
| | - Óscar Chenché
- Facultad de Ciencias e Ingeniería, Universidad Estatal de Milagro, Milagro 091050, Ecuador; (D.D.-L.); (Ó.C.); (R.R.-P.)
| | - Rayner Ricaurte-Párraga
- Facultad de Ciencias e Ingeniería, Universidad Estatal de Milagro, Milagro 091050, Ecuador; (D.D.-L.); (Ó.C.); (R.R.-P.)
| | - Pablo Núñez-Rodríguez
- Facultad de Ciencias Agrarias, Campus Milagro, Universidad Agraria del Ecuador, Milagro 091050, Ecuador; (P.N.-R.); (J.M.B.)
| | - Joaquin Morán Bajaña
- Facultad de Ciencias Agrarias, Campus Milagro, Universidad Agraria del Ecuador, Milagro 091050, Ecuador; (P.N.-R.); (J.M.B.)
| | - Manuel Fiallos-Cárdenas
- Escuela Superior Politécnica del Litoral, ESPOL, Facultad de Ingeniería en Mecánica y Ciencias de la Producción, Campus Gustavo Galindo, Km. 30.5 Vía Perimetral, P.O. Box 09-01-5863, Guayaquil 090902, Ecuador
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3
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Sharma M, Alves P, Gando-Ferreira LM. Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis. MEMBRANES 2023; 13:237. [PMID: 36837740 PMCID: PMC9961576 DOI: 10.3390/membranes13020237] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/25/2023] [Revised: 02/11/2023] [Accepted: 02/13/2023] [Indexed: 06/18/2023]
Abstract
Lignin is a polyphenolic biopolymer present in large amounts in black liquor (BL). This work investigated the recovery of lignin from BL (pre-filtered by ultrafiltration (UF)) by nanofiltration (NF). For the NF tests, laboratory-made mixed matrix membrane (MMM) prepared with 0.1% activated carbon (AC) nanoparticles were used in crossflow filtration mode. The effect of pressure (6-15 bar) and volume reduction (VR) (~65%) were analyzed, and the filtration performance was evaluated in terms of permeate flux, lignin rejection rate, and flux reduction. The lignin rejection rate varied in the range of 67-80% with the pressure, however, the highest increases in flux and rejection were observed at 12 bar, which was found to be the optimum pressure. At a VR of ~65%, the permeate flux decreased by ~55% and the lignin rejection rate increased from 78% to 86%. In addition, an economic evaluation was performed for the preparation of UF and NF MMM. The minimum-to-maximum price range was estimated considering the costs of the laboratory and commercial grade regents. It showed a difference of ~10-fold and ~14-fold for UF and NF membranes, respectively. The results of the laboratory-scale study were used to evaluate the economic feasibility of the process for recovering lignin- and hemicellulose-rich retentate streams.
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Moreira WM, Moreira PVV, Dos Santos DF, Gimenes ML, Vieira MGA. Nanogreen is the new future: the conversion of lignin and lignocellulosic wastes into nanomaterials. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:19564-19591. [PMID: 36645595 DOI: 10.1007/s11356-023-25150-1] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/31/2022] [Accepted: 01/02/2023] [Indexed: 06/17/2023]
Abstract
The lignocellulose biorefinery industry has assumed an important role within the current scenario. Lignin is an abundant and available biopolymer and one of the compounds present in the lignocellulosic waste. Therefore, processing lignin into new materials and nanomaterials, such as nanolignin, has attracted the attention of the scientific community. Lignin nanoparticles are materials that have excellent properties, such as biodegradability and non-toxicity, and have great potential as chelating agents, antimicrobials agents, UV protectors, nanofillers, adsorbents, catalysts, supercapacitors, emulsion stabilizers, delivered systems, drugs, and gene carriers. This review article covers the emergent scenario of nanolignin and the main aspects of scientific interest, such as the conversion and functionalization of lignin, the valorization of lignocellulose waste, and nanoparticle synthesis. A techno-economic evaluation of the biorefinery model of the nanolignin synthesis is presented based on the simulation of the process on the experimental and commercial databases available and reported by some authors. Finally, the techno-economic assessment is complemented by the life cycle assessment of various nanolignin synthesis pathways reported to evaluate the environmental implications and support this emergent technology development.
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Affiliation(s)
- Wardleison Martins Moreira
- School of Chemical Engineering, University of Campinas, Albert Einstein Avenue, Campinas, São Paulo, 50013083-852, Brazil.
- Department of Chemical Engineering, PEQ, State University of Maringá, Avenida Colombo, Maringá, Paraná, 579087020-900, Brazil.
| | - Paula Valéria Viotti Moreira
- Department of Chemical Engineering, PEQ, State University of Maringá, Avenida Colombo, Maringá, Paraná, 579087020-900, Brazil
| | - Débora Federici Dos Santos
- Department of Chemical Engineering, PEQ, State University of Maringá, Avenida Colombo, Maringá, Paraná, 579087020-900, Brazil
| | - Marcelino Luiz Gimenes
- Department of Chemical Engineering, PEQ, State University of Maringá, Avenida Colombo, Maringá, Paraná, 579087020-900, Brazil
| | - Melissa Gurgel Adeodato Vieira
- School of Chemical Engineering, University of Campinas, Albert Einstein Avenue, Campinas, São Paulo, 50013083-852, Brazil
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Zhuang X, Magnone E, Shin MC, Lee JI, Hwang JY, Choi YC, Park JH. Novel TiO 2/GO-Al 2O 3 Hollow Fiber Nanofiltration Membrane for Desalination and Lignin Recovery. MEMBRANES 2022; 12:membranes12100950. [PMID: 36295709 PMCID: PMC9608806 DOI: 10.3390/membranes12100950] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/31/2022] [Revised: 09/22/2022] [Accepted: 09/25/2022] [Indexed: 05/31/2023]
Abstract
Due to its greater physical-chemical stability, ceramic nanofiltration (NF) membranes were used in a number of industrial applications. In this study, a novel NF membrane was prepared by co-depositing a titanium dioxide (TiO2) and graphene oxide (GO) composite layer directly onto a porous α-Al2O3 hollow fiber (HF) support. An 8 µm-thick TiO2/GO layer was deposited to the surface of α-Al2O3 HF support by vacuum deposition method to produce advanced TiO2/GO-Al2O3 HF NF membrane. Scanning electron microscope (SEM) micrographs, energy dispersive spectrometer (EDS), X-ray powder diffraction (XRD), thermogravimetric analyzer (TGA), porosity, 3-point bending strength, zeta potential analysis, and hydrophilic properties by water contact angle are used for TiO2/GO-Al2O3 HF NF membrane characterization. The results show that the developed membrane's MWCO ranged from 600 to 800 Da. The water flux, rejection of lignin, and sodium ions were 5.6 L/m2 h·bar, ~92.1%, and ~5.5%, respectively. In a five-day NF process, the TiO2/GO-Al2O3 HF NF membrane exhibits good lignin permeation stability of about 14.5 L/m2 h.
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Affiliation(s)
- Xuelong Zhuang
- Department of Chemical and Biochemical Engineering, Dongguk University, 30, Pildong-ro 1 gil, Jung-gu, Seoul 04620, Korea
| | - Edoardo Magnone
- Department of Chemical and Biochemical Engineering, Dongguk University, 30, Pildong-ro 1 gil, Jung-gu, Seoul 04620, Korea
| | - Min Chang Shin
- Department of Chemical and Biochemical Engineering, Dongguk University, 30, Pildong-ro 1 gil, Jung-gu, Seoul 04620, Korea
| | - Jeong In Lee
- Department of Chemical and Biochemical Engineering, Dongguk University, 30, Pildong-ro 1 gil, Jung-gu, Seoul 04620, Korea
| | - Jae Yeon Hwang
- Department of Chemical and Biochemical Engineering, Dongguk University, 30, Pildong-ro 1 gil, Jung-gu, Seoul 04620, Korea
| | - Young Chan Choi
- Fine Dust Research, Korea Institute of Energy Research (KIER), Daejeon 34129, Korea
| | - Jung Hoon Park
- Department of Chemical and Biochemical Engineering, Dongguk University, 30, Pildong-ro 1 gil, Jung-gu, Seoul 04620, Korea
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6
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Sharma M, Mendes CV, Alves P, Gando-Ferreira LM. Optimization of hemicellulose recovery from black liquor using ZnO/PES ultrafiltration membranes in crossflow mode. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2022.07.015] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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7
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Zhuang X, Shin MC, Jeong BJ, Hwang JY, Choi YC, Park JH. Desalination and lignin concentration in a lignin aqueous solution by nano-filtration process: Advanced γ-Al2O3 film-coated porous α-Al2O3 hollow fiber membrane. KOREAN J CHEM ENG 2022. [DOI: 10.1007/s11814-022-1089-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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8
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Yan J, Tan ECD, Katahira R, Pray TR, Sun N. Fractionation of Lignin Streams Using Tangential Flow Filtration. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.1c02052] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Jipeng Yan
- Advanced Biofuels and Bioproducts Process Development Unit, Biological Systems and Engineering Division, Lawrence Berkeley National Laboratory, Emeryville, California 94608, United States
| | - Eric C. D. Tan
- National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Rui Katahira
- National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Todd R. Pray
- Advanced Biofuels and Bioproducts Process Development Unit, Biological Systems and Engineering Division, Lawrence Berkeley National Laboratory, Emeryville, California 94608, United States
| | - Ning Sun
- Advanced Biofuels and Bioproducts Process Development Unit, Biological Systems and Engineering Division, Lawrence Berkeley National Laboratory, Emeryville, California 94608, United States
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9
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Battestini Vives M, Thuvander J, Arkell A, Lipnizki F. Low-Molecular-Weight Lignin Recovery with Nanofiltration in the Kraft Pulping Process. MEMBRANES 2022; 12:membranes12030310. [PMID: 35323785 PMCID: PMC8953995 DOI: 10.3390/membranes12030310] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/14/2022] [Revised: 03/01/2022] [Accepted: 03/07/2022] [Indexed: 02/01/2023]
Abstract
Kraft lignin is an underutilized resource from the pulp and paper industry with the potential of being a key raw material for renewable fuels and chemicals. The separation of high-molecular-weight lignin from black liquor by ultrafiltration has been widely investigated, while the permeate containing low-molecular-weight lignin has received little attention. Nanofiltration can concentrate the low-molecular-weight lignin. This work, therefore, evaluates nanofiltration for the separation and concentration of low-molecular-weight lignin from the ultrafiltration permeate. For this study, eight flat polymeric sheet membranes and one polymeric hollow fiber membrane, with molecular weight cut-offs ranging from 100 to 2000 Da, were tested. A parametric study was conducted at 50 °C, 2.5–35 bar, and crossflow velocity of 0.3–0.5 m/s. At a transmembrane pressure of 35 bar, the best performing membranes were NF090801, with 90% lignin retention and 37 L/m2·h, and SelRO MPF-36, with 84% lignin retention and 72 L/m2·h. The other membranes showed either very high lignin retention with a very low flux or a high flux with retention lower than 80%. Concentration studies were performed with the two selected membranes at conditions (A) 50 °C and 35 bar and (B) 70 °C and 15 bar. The NF090801 membrane had the highest flux and lignin retention during the concentration studies. Overall, it was shown that the nanofiltration process is able to produce a concentrated lignin fraction, which can be either used to produce valuable chemicals or used to make lignin oil.
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Affiliation(s)
- Mariona Battestini Vives
- Department of Chemical Engineering, Lund University, P.O. Box 124, 221 00 Lund, Sweden; (J.T.); (F.L.)
- Correspondence:
| | - Johan Thuvander
- Department of Chemical Engineering, Lund University, P.O. Box 124, 221 00 Lund, Sweden; (J.T.); (F.L.)
| | - Anders Arkell
- RISE Innventia AB, Scheelevägen 27, 223 63 Lund, Sweden;
| | - Frank Lipnizki
- Department of Chemical Engineering, Lund University, P.O. Box 124, 221 00 Lund, Sweden; (J.T.); (F.L.)
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10
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Núñez D, Oulego P, Collado S, Riera FA, Díaz M. Recovery of organic acids from pre-treated Kraft black liquor using ultrafiltration and liquid-liquid extraction. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2021.120274] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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11
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Nitzsche R, Etzold H, Verges M, Gröngröft A, Kraume M. Demonstration and Assessment of Purification Cascades for the Separation and Valorization of Hemicellulose from Organosolv Beechwood Hydrolyzates. MEMBRANES 2022; 12:membranes12010082. [PMID: 35054608 PMCID: PMC8777956 DOI: 10.3390/membranes12010082] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/02/2021] [Revised: 01/10/2022] [Accepted: 01/11/2022] [Indexed: 11/16/2022]
Abstract
Hemicellulose and its derivatives have a high potential to replace fossil-based materials in various high-value-added products. Within this study, two purification cascades for the separation and valorization of hemicellulose and its derived monomeric sugars from organosolv beechwood hydrolyzates (BWHs) were experimentally demonstrated and assessed. Purification cascade 1 included hydrothermal treatment for converting remaining hemicellulose oligomers to xylose and the purification of the xylose by nanofiltration. Purification cascade 2 included the removal of lignin by adsorption, followed by ultrafiltration for the separation and concentration of hemicellulose. Based on the findings of the experimental work, both cascades were simulated on an industrial scale using Aspen Plus®. In purification cascade 1, 63% of the oligomeric hemicellulose was hydrothermally converted to xylose and purified by nanofiltration to 7.8 t/h of a xylose solution with a concentration of 200 g/L. In purification cascade 2, 80% of the lignin was removed by adsorption, and 7.6 t/h of a purified hemicellulose solution with a concentration of 200 g/L was obtained using ultrafiltration. The energy efficiency of the cascades was 59% and 26%, respectively. Furthermore, the estimation of specific production costs showed that xylose can be recovered from BWH at the cost of 73.7 EUR/t and hemicellulose at 135.1 EUR/t.
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Affiliation(s)
- Roy Nitzsche
- DBFZ Deutsches Biomasseforschungszentrum gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, Germany; (H.E.); (A.G.)
- Correspondence: ; Tel.: +49-(0)341-2434-574
| | - Hendrik Etzold
- DBFZ Deutsches Biomasseforschungszentrum gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, Germany; (H.E.); (A.G.)
| | - Marlen Verges
- Fraunhofer Center for Chemical-Biotechnological Processes (CBP), Am Haupttor-Bau 1251, 06237 Leuna, Germany;
| | - Arne Gröngröft
- DBFZ Deutsches Biomasseforschungszentrum gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, Germany; (H.E.); (A.G.)
| | - Matthias Kraume
- Chemical and Process Engineering, Technical University Berlin, Marchstraße 23, 10587 Berlin, Germany;
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12
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Yogarathinam LT, Velswamy K, Gangasalam A, Ismail AF, Goh PS, Subramaniam MN, Satya Narayana M, Yaacob N, Abdullah MS. Parametric analysis of lignocellulosic ultrafiltration in lab scale cross flow module using pore blocking and artificial neural network model. CHEMOSPHERE 2022; 286:131822. [PMID: 34416593 DOI: 10.1016/j.chemosphere.2021.131822] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/23/2021] [Revised: 07/27/2021] [Accepted: 08/04/2021] [Indexed: 06/13/2023]
Abstract
In this study, fouling mechanism and modelling analysis of synthetic lignocellulose biomass and agricultural palm oil effluent was studied using polyethersulfone (PES) ultrafiltration (UF) 10 kDa membrane. The impact of process variables (transmembrane pressure (TMP), pH and concentration of feed solution) on lignocellulosic flux was analysed using pore blocking model. The feasible approaches on utilising deep learning artificial neural network (ANN) to predict smaller flux datasets are studied. Among the input variables, pH of lignin feed solution has significant control towards flux and lignin rejection coefficient for both lignin and lignocellulosic solution. Alteration in the structure of lignin at different pH conditions contributed in the improvement of lignin rejection coefficient to 0.98 at the feed pH of 9. A maximum steady state flux of 52.03 L/m2h was observed at the lower lignin concentration (0.25 g/L), TMP of 200 kPa and feed pH of 3. At high TMP and concentration, lignin rejection decreased due to enhancement of feed concentration on membrane surface. The mechanistic model exhibited that cake layer phenomena was dominant in both lignin and lignocellulosic solution. The proposed ANN model showed good correlation (R2-1.00) with experimental non-linear flux dynamic data of both lignin and synthetic lignocellulosic solution. In ANN analysis, activation function, algorithm and neuron effect have significant effect in design of accurate model for prediction of small flux datasets. Aerobically-treated palm oil mill filtration analysis also showed that cake layer phenomenon was dominant. A water recovery of 82 % was achieved even at low TMP under short durations.
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Affiliation(s)
- Lukka Thuyavan Yogarathinam
- Membrane Research Laboratory, Department of Chemical Engineering, National Institute of Technology, Tiruchirappalli, 620015, India; Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310, Skudai, Johor, Malaysia
| | - Kirubakaran Velswamy
- Department of Chemical and Materials Engineering, Donadeo Innovation Center for Engineering, University of Alberta-T6G 1H9, Edmonton, Canada
| | - Arthanareeswaran Gangasalam
- Membrane Research Laboratory, Department of Chemical Engineering, National Institute of Technology, Tiruchirappalli, 620015, India.
| | - Ahmad Fauzi Ismail
- Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310, Skudai, Johor, Malaysia.
| | - Pei Sean Goh
- Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310, Skudai, Johor, Malaysia
| | - Mahesan Naidu Subramaniam
- Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310, Skudai, Johor, Malaysia
| | - Mosangi Satya Narayana
- Membrane Research Laboratory, Department of Chemical Engineering, National Institute of Technology, Tiruchirappalli, 620015, India
| | - Nurshahnawal Yaacob
- Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310, Skudai, Johor, Malaysia
| | - Mohd Sohaimi Abdullah
- Advanced Membrane Technology Research Centre (AMTEC), School of Chemical and Energy Engineering, Universiti Teknologi Malaysia, 81310, Skudai, Johor, Malaysia
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13
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Mendes SF, Pasquini D, Cardoso VL, Reis MHM. Ultrafiltration process for lignin-lean black liquor treatment at different acid conditions. SEP SCI TECHNOL 2021. [DOI: 10.1080/01496395.2021.2013890] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
Affiliation(s)
- Sophia F. Mendes
- Faculdade de Engenharia Química, Universidade Federal de Uberlândia, Uberlândia, Brazil
| | - Daniel Pasquini
- Instituto de Química, Universidade Federal de Uberlândia, Uberlândia, Brazil
| | - Vicelma L. Cardoso
- Faculdade de Engenharia Química, Universidade Federal de Uberlândia, Uberlândia, Brazil
| | - Miria H. M. Reis
- Faculdade de Engenharia Química, Universidade Federal de Uberlândia, Uberlândia, Brazil
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14
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Mendes SF, Rodrigues JS, de Lima VH, Botaro VR, Cardoso VL, Reis MHM. Forward Black Liquor Acid Precipitation: Lignin Fractionation by Ultrafiltration. Appl Biochem Biotechnol 2021; 193:3079-3097. [PMID: 34019249 DOI: 10.1007/s12010-021-03580-2] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/22/2021] [Accepted: 05/04/2021] [Indexed: 11/28/2022]
Abstract
Lignin recovery from black liquor is an important task for producing valuable chemical products. Acidification processes are currently applied by pulp and paper industries for black liquor treatment, in which two main streams are produced: the precipitated lignin fraction and a lignin-lean black liquor. Membrane filtration is a suitable alternative for lignin recovery from black liquor, but studies on lignin-lean black liquor filtration are scarce. Here, we evaluated the ultrafiltration process for lignin recovery from the both fractions of black liquor acidification. The lignin-lean black liquor presented 22 wt% of total solids with 4.6 wt% of lignin. Lignin retention from the lignin-lean black liquor by the 5 kDa ultrafiltration membrane was equal to 85%, with reduction in total solid concentration from 219.8 to 68.1 g L-1. Due to the relatively high solid concentration in the lignin-lean black liquor, cake formation was the main fouling mechanism during ultrafiltrations. The precipitated lignin solution presented 4.8 wt% of total solids with equivalent lignin concentration (4.7 wt%). The used membrane was able to retain almost 100% of solids and lignin from the solution prepared from the precipitated lignin. All fouling mechanisms were responsible for flux decay in ultrafiltration of the precipitated lignin solution. Steady state fluxes for lignin-lean black liquor and precipitated lignin solution were 0.9 and 15.9 L h-1 m-2, respectively. According to TGA analyses up to 800 °C, precipitated lignin and lignin-lean black liquor presented total mass losses of 63.5% and 44.3%, respectively. Also, the permeate samples presented lower mass losses than their respective feed samples. The ultrafiltration process reduced the average weight molar mass (Mw) of the precipitated lignin solution and lignin-lean black liquor from 1817 to 486 g mol-1and from 2876 to 1095 g mol-1, respectively. Thus, the 5 kDa ultrafiltration membrane was efficient for lignin recovery from the lignin-lean black liquor, while membranes with lower cut-off should be proposed for lignin purification from the precipitated fraction.
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Affiliation(s)
- Sophia F Mendes
- Chemical Engineering Faculty, Federal University of Uberlândia, Av. João Naves de Ávila, 2121, Uberlândia, Minas Gerais, 38400-902, Brazil
| | - Jéssica S Rodrigues
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos, Science and Technology Center for Sustainability, Rod. João Leme dos Santos, km 110, Sorocaba, 18052-780, Brazil
| | - Vitor Hugo de Lima
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos, Science and Technology Center for Sustainability, Rod. João Leme dos Santos, km 110, Sorocaba, 18052-780, Brazil
| | - Vagner R Botaro
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos, Science and Technology Center for Sustainability, Rod. João Leme dos Santos, km 110, Sorocaba, 18052-780, Brazil
| | - Vicelma L Cardoso
- Chemical Engineering Faculty, Federal University of Uberlândia, Av. João Naves de Ávila, 2121, Uberlândia, Minas Gerais, 38400-902, Brazil
| | - Miria H M Reis
- Chemical Engineering Faculty, Federal University of Uberlândia, Av. João Naves de Ávila, 2121, Uberlândia, Minas Gerais, 38400-902, Brazil.
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Lipnizki F, Rudolph G, Thuvander J, Al‐Rudainy B, Vives MB. Application Potential of Membrane Processes in the Concept of Lignocellulose Biorefineries. CHEM-ING-TECH 2021. [DOI: 10.1002/cite.202100018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Frank Lipnizki
- Universität Lund Lehrstuhl für Chemische Verfahrenstechnik Naturvetarvägen 14 22100 Lund Schweden
| | - Gregor Rudolph
- Universität Lund Lehrstuhl für Chemische Verfahrenstechnik Naturvetarvägen 14 22100 Lund Schweden
| | - Johan Thuvander
- Universität Lund Institut für Lebensmitteltechnologie Naturvetarvägen 12 22100 Lund Schweden
| | - Basel Al‐Rudainy
- Universität Lund Lehrstuhl für Chemische Verfahrenstechnik Naturvetarvägen 14 22100 Lund Schweden
| | - Mariona Battestini Vives
- Universität Lund Lehrstuhl für Chemische Verfahrenstechnik Naturvetarvägen 14 22100 Lund Schweden
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Membrane Filtration Opportunities for the Treatment of Black Liquor in the Paper and Pulp Industry. WATER 2021. [DOI: 10.3390/w13162270] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
Black liquor is a highly alkaline liquid by-product of the kraft pulping process, rich in organic molecules (hemicelluloses, lignin, and organic acids) and inorganic pulping chemicals such as sodium salts and sulphur-containing compounds. The release of this wastewater without further treatment could have serious environmental and financial implications. Therefore, a costly treatment process is used nowadays. Nanofiltration has been studied in the last few years as a promising alternative to recycle the cooking chemicals required for the separation of lignin and cellulose, but the development of pH-stable membranes with the potential to operate at industrial scales is fundamental in order to make this possible. In this study, the filtration performance of two in-house made membranes is evaluated and compared with a commercial NF membrane to determine the viability of their use for the treatment of black liquor. For this purpose, filtration experiments with simulated black liquor were performed. We identified that Membrane A has the higher potential for this application due to its competitive permeate flux (ca. 24 L m−2 h−1 at a trans-membrane pressure of 21.5 bar), and high rejection of organic components and salts from the cooking liquor (on average, 92.50% for the TOC, 84.10% for the CO32−, 88.70% for the sulphates, 73.21% for the Na+, and 99.99% for the Mg2+).
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17
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Rodrigues JS, Lima V, Araújo LCP, Botaro VR. Lignin Fractionation Methods: Can Lignin Fractions Be Separated in a True Industrial Process? Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c01704] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Jéssica S. Rodrigues
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos (UFSCar), Science and Technology Center for Sustainability (CCTS), Rod. João Leme dos Santos, km 110, 18052-780, Sorocaba, Brazil
| | - Vitor Lima
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos (UFSCar), Science and Technology Center for Sustainability (CCTS), Rod. João Leme dos Santos, km 110, 18052-780, Sorocaba, Brazil
| | - Luísa C. P. Araújo
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos (UFSCar), Science and Technology Center for Sustainability (CCTS), Rod. João Leme dos Santos, km 110, 18052-780, Sorocaba, Brazil
| | - Vagner R. Botaro
- Laboratory of Lignocellulosic Materials, Federal University of São Carlos (UFSCar), Science and Technology Center for Sustainability (CCTS), Rod. João Leme dos Santos, km 110, 18052-780, Sorocaba, Brazil
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18
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Kotobuki M, Gu Q, Zhang L, Wang J. Ceramic-Polymer Composite Membranes for Water and Wastewater Treatment: Bridging the Big Gap between Ceramics and Polymers. Molecules 2021; 26:3331. [PMID: 34206052 PMCID: PMC8198361 DOI: 10.3390/molecules26113331] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/04/2021] [Revised: 05/25/2021] [Accepted: 05/30/2021] [Indexed: 11/25/2022] Open
Abstract
Clean water supply is an essential element for the entire sustainable human society, and the economic and technology development. Membrane filtration for water and wastewater treatments is the premier choice due to its high energy efficiency and effectiveness, where the separation is performed by passing water molecules through purposely tuned pores of membranes selectively without phase change and additional chemicals. Ceramics and polymers are two main candidate materials for membranes, where the majority has been made of polymeric materials, due to the low cost, easy processing, and tunability in pore configurations. In contrast, ceramic membranes have much better performance, extra-long service life, mechanical robustness, and high thermal and chemical stabilities, and they have also been applied in gas, petrochemical, food-beverage, and pharmaceutical industries, where most of polymeric membranes cannot perform properly. However, one of the main drawbacks of ceramic membranes is the high manufacturing cost, which is about three to five times higher than that of common polymeric types. To fill the large gap between the competing ceramic and polymeric membranes, one apparent solution is to develop a ceramic-polymer composite type. Indeed, the properly engineered ceramic-polymer composite membranes are able to integrate the advantages of both ceramic and polymeric materials together, providing improvement in membrane performance for efficient separation, raised life span and additional functionalities. In this overview, we first thoroughly examine three types of ceramic-polymer composite membranes, (i) ceramics in polymer membranes (nanocomposite membranes), (ii) thin film nanocomposite (TFN) membranes, and (iii) ceramic-supported polymer membranes. In the past decade, great progress has been made in improving the compatibility between ceramics and polymers, while the synergy between them has been among the main pursuits, especially in the development of the high performing nanocomposite membranes for water and wastewater treatment at lowered manufacturing cost. By looking into strategies to improve the compatibility among ceramic and polymeric components, we will conclude with briefing on the perspectives and challenges for the future development of the composite membranes.
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Affiliation(s)
| | | | | | - John Wang
- Department of Materials Science and Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117575, Singapore; (M.K.); (Q.G.); (L.Z.)
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Manorma, Ferreira I, Alves P, Gil M, Gando-Ferreira LM. Lignin separation from black liquor by mixed matrix polysulfone nanofiltration membrane filled with multiwalled carbon nanotubes. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2020.118231] [Citation(s) in RCA: 18] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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20
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Clauser NM, Felissia FE, Area MC, Vallejos ME. Design of nano and micro fibrillated cellulose production processes from forest industrial wastes in a multiproduct biorefinery. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2020.12.003] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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21
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Chen P, Dai K, Wang Z, Zhuang W, Yang P, Ying H, Wu J. Separation and recovery of alkali lignin and NaOH based on size exclusion methodology. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2020.117852] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/23/2023]
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22
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Martins Moreira W, Viotti PV, Gurgel Adeodato Vieira M, dos Santos Gaudêncio Baptista CM, Neves Olsen Scaliante MH, Gimenes ML. Hydrothermal synthesis of biobased carbonaceous composite from a blend of kraft black liquor and tannin and its application to aspirin and paracetamol removal. Colloids Surf A Physicochem Eng Asp 2021. [DOI: 10.1016/j.colsurfa.2020.125597] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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23
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Ebrahimi M, Humpert D, Schönherr S, Czermak P. Keramische Membrantechnologie für die Verfügbarmachung biogener Stoffströme. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202000160] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Mehrdad Ebrahimi
- Technische Hochschule Mittelhessen Institut für Bioverfahrenstechnik und Pharmazeutische Technologie -IBPT- Wiesen Straße 14 35390 Gießen Deutschland
| | - Daniel Humpert
- Technische Hochschule Mittelhessen Institut für Bioverfahrenstechnik und Pharmazeutische Technologie -IBPT- Wiesen Straße 14 35390 Gießen Deutschland
| | - Stefan Schönherr
- Technische Hochschule Mittelhessen Institut für Bioverfahrenstechnik und Pharmazeutische Technologie -IBPT- Wiesen Straße 14 35390 Gießen Deutschland
| | - Peter Czermak
- Technische Hochschule Mittelhessen Institut für Bioverfahrenstechnik und Pharmazeutische Technologie -IBPT- Wiesen Straße 14 35390 Gießen Deutschland
- Justus-Liebig Universität Gießen Fachbereich Biologie und Chemie 35390 Gießen Deutschland
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24
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Sub- and Supercritical Water Liquefaction of Kraft Lignin and Black Liquor Derived Lignin. ENERGIES 2020. [DOI: 10.3390/en13133309] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/26/2023]
Abstract
To mitigate global warming, humankind has been forced to develop new efficient energy solutions based on renewable energy sources. Hydrothermal liquefaction (HTL) is a promising technology that can efficiently produce bio-oil from several biomass sources. The HTL process uses sub- or supercritical water for producing bio-oil, water-soluble organics, gaseous products and char. Black liquor mainly contains cooking chemicals (mainly alkali salts) lignin and the hemicellulose parts of the wood chips used for cellulose digestion. This review explores the effects of different process parameters, solvents and catalysts for the HTL of black liquor or black liquor-derived lignin. Using short residence times under near- or supercritical water conditions may improve both the quality and the quantity of the bio-oil yield. The quality and yield of bio-oil can be further improved by using solvents (e.g., phenol) and catalysts (e.g., alkali salts, zirconia). However, the solubility of alkali salts present in black liquor can lead to clogging problem in the HTL reactor and process tubes when approaching supercritical water conditions.
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Karlen SD, Fasahati P, Mazaheri M, Serate J, Smith RA, Sirobhushanam S, Chen M, Tymokhin VI, Cass CL, Liu S, Padmakshan D, Xie D, Zhang Y, McGee MA, Russell JD, Coon JJ, Kaeppler HF, de Leon N, Maravelias CT, Runge TM, Kaeppler SM, Sedbrook JC, Ralph J. Assessing the Viability of Recovery of Hydroxycinnamic Acids from Lignocellulosic Biorefinery Alkaline Pretreatment Waste Streams. CHEMSUSCHEM 2020; 13:2012-2024. [PMID: 31984673 PMCID: PMC7217007 DOI: 10.1002/cssc.201903345] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/06/2019] [Indexed: 05/03/2023]
Abstract
The hydroxycinnamic acids p-coumaric acid (pCA) and ferulic acid (FA) add diversity to the portfolio of products produced by using grass-fed lignocellulosic biorefineries. The level of lignin-bound pCA in Zea mays was modified by the alteration of p-coumaroyl-CoA monolignol transferase expression. The biomass was processed in a lab-scale alkaline-pretreatment biorefinery process and the data were used for a baseline technoeconomic analysis to determine where to direct future research efforts to couple plant design to biomass utilization processes. It is concluded that future plant engineering efforts should focus on strategies that ramp up accumulation of one type of hydroxycinnamate (pCA or FA) predominantly and suppress that of the other. Technoeconomic analysis indicates that target extraction titers of one hydroxycinnamic acid need to be >50 g kg-1 biomass, at least five times higher than observed titers for the impure pCA/FA product mixture from wild-type maize. The technical challenge for process engineers is to develop a viable process that requires more than 80 % reduction of the isolation costs.
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26
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Nitzsche R, Gröngröft A, Goj I, Kraume M. Ultrafiltration of Beechwood Hydrolysate for Concentrating Hemicellulose Sugars and Removal of Lignin—Parameter Estimation Using Statistical Methods and Multiobjective Optimization. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c00487] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Affiliation(s)
- Roy Nitzsche
- DBFZ—Deutsches Biomasseforschungszentrum gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, Germany
| | - Arne Gröngröft
- DBFZ—Deutsches Biomasseforschungszentrum gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, Germany
| | - Ilona Goj
- Department SciTec, Ernst-Abbe-Hochschule Jena, Carl-Zeiss-Promenade 2, 07745 Jena, Germany
| | - Matthias Kraume
- Chair of Chemical and Process Engineering, Technische Universität Berlin, Fraunhoferstraße 33-36, 10587 Berlin, Germany
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27
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Abejón R, Rabadán J, Garea A, Irabien A. Comparison of Supported Ionic Liquid Membranes and Polymeric Ultrafiltration and Nanofiltration Membranes for Separation of Lignin and Monosaccharides. MEMBRANES 2020; 10:membranes10020029. [PMID: 32075000 PMCID: PMC7073623 DOI: 10.3390/membranes10020029] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/20/2020] [Revised: 02/07/2020] [Accepted: 02/12/2020] [Indexed: 11/17/2022]
Abstract
Lignin is one of the three main components of lignocellulosic biomass and must be considered a raw material with attractive applications from an economic and ecological point of view. Therefore, biorefineries must have in mind the most adequate processing to obtain high-quality lignin and the separation tasks that play a key role to improve the purity of the lignin. Separation techniques based on membranes are a promising way to achieve these requirements. In this work, the separation performance of the SILM (Supported Ionic Liquid Membrane) formed with [BMIM][DBP] as IL (Ionic Liquid) and PTFE as membrane support was compared to a nanofiltration (NF) membrane (NP010 by Microdyn-Nadir) and two ultrafiltration (UF) membranes (UF5 and UF10 by Trisep). The SILM showed selective transport of Kraft lignin, lignosulphonate, xylose, and glucose in aqueous solutions. Although it was stable under different conditions and its performance was improved by the integration of agitation, it was not competitive when compared to NF and UF membranes, although the latter ones suffered fouling. The NF membrane was the best alternative for the separation of lignosulphonates from monosaccharides (separation factors around 75 while SILM attained only values lower than 3), while the UF5 membrane should be selected to separate Kraft lignin and monosaccharides (separation factors around 100 while SILM attained only values below 3).
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28
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Chen Z, Bai X, Lusi A, Jacoby WA, Wan C. One-pot selective conversion of lignocellulosic biomass into furfural and co-products using aqueous choline chloride/methyl isobutyl ketone biphasic solvent system. BIORESOURCE TECHNOLOGY 2019; 289:121708. [PMID: 31271914 DOI: 10.1016/j.biortech.2019.121708] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/05/2019] [Revised: 06/25/2019] [Accepted: 06/26/2019] [Indexed: 06/09/2023]
Abstract
This study investigated simultaneous lignocellulose fractionation and conversion in a one-pot reaction using an aqueous choline chloride/methyl isobutyl ketone (ChCl/MIBK) biphasic solvent system. Under the optimized condition (170 °C, 60 min, 0.6 wt% H2SO4, 10.7 wt% solid loading), the biphasic solvent solubilized 96% xylan in raw switchgrass, which was simultaneously converted to furfural with a yield of 84.04%. The biphasic solvent was also able to selectively extract lignin, which had a high purity (93.1%), and uncondensed moieties (i.e., Hibbert's ketone), as well as decreased molecular weight and polydispersity index. The resultant pulp was enriched with cellulose (73.3%), which can be completely hydrolyzed into glucose within 48 h via enzymatic hydrolysis. Aqueous ChCl was successfully recycled and reused for atleast three cycles with similar performance in switchgrass fractionation. This study demonstrated that aqueous ChCl/MIBK biphasic system was an effective solvent system for co-production of furfural, high quality technical lignin and digestible cellulose for further upgrading.
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Affiliation(s)
- Zhu Chen
- Department of Biomedical, Biological, and Chemical Engineering, University of Missouri, 1406 East Rollins Street, Columbia, MO 65211, USA
| | - Xianglan Bai
- Department of Mechanical Engineering, Iowa State University, 2529 Union Drive, Ames, IA 50011, USA
| | - A Lusi
- Department of Mechanical Engineering, Iowa State University, 2529 Union Drive, Ames, IA 50011, USA
| | - William A Jacoby
- Department of Biomedical, Biological, and Chemical Engineering, University of Missouri, 1406 East Rollins Street, Columbia, MO 65211, USA
| | - Caixia Wan
- Department of Biomedical, Biological, and Chemical Engineering, University of Missouri, 1406 East Rollins Street, Columbia, MO 65211, USA.
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29
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Courbalay M, Villain-Gambier M, Klem A, Dumarcay S, Trebouet D. Fractionation of polyphenols from thermomechanical pulp mill process water by flotation and membrane integrated process. ENVIRONMENTAL TECHNOLOGY 2019; 40:3240-3251. [PMID: 29683398 DOI: 10.1080/09593330.2018.1468826] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/15/2018] [Accepted: 04/16/2018] [Indexed: 06/08/2023]
Abstract
Fractionation of phenolic compounds in thermomechanical pulp mills was performed with a coupling of a prior treatment realized by flotation and a ceramic membrane process. Two lines of membranes filtration were tested. After a common 150 kDa clarification, 1 kDa filtration was performed with or without previous 5 kDa filtration. Flotation was shown to be inevitable to retain lipophilic compounds which cause severe membrane fouling. 150 kDa permeate flux was 20% higher when process water was firstly floated and was around 260 L h-1 m-2. 1 kDa membrane was fouled with 31% of irreversible fouling without previous 5 kDa filtration and phenolic compounds purity reached only 26% in this 1 kDa permeate. Phenolic compounds as lignin-like substances which might be attached to hemicelluloses were recovered in 5 kDa retentate. Retentate of 1 kDa might contain a major fraction of lignin derivatives with molecular weights around 1 kDa free or linked with phenolic acids. Permeate of 1 kDa contained 14% of phenolic compounds such as lignans and free phenolic acids purified at 50%.
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Affiliation(s)
- M Courbalay
- Laboratoire de Reconnaissance et Procédés de Séparation Moléculaire (RePSeM), Université de Strasbourg, Institut Pluridisciplinaire Hubert Curien (IPHC), UMR CNRS 7178 , Strasbourg Cedex 2 , France
- Laboratoire d'Etudes et de Recherche sur le Matériau Bois, EA 4370 USC INRA , Vandoeuvre lès Nancy , France
| | - M Villain-Gambier
- Laboratoire de Reconnaissance et Procédés de Séparation Moléculaire (RePSeM), Université de Strasbourg, Institut Pluridisciplinaire Hubert Curien (IPHC), UMR CNRS 7178 , Strasbourg Cedex 2 , France
| | - A Klem
- Norske Skog Golbey, Route Jean-Charles Pellerin , Golbey , France
| | - S Dumarcay
- Laboratoire d'Etudes et de Recherche sur le Matériau Bois, EA 4370 USC INRA , Vandoeuvre lès Nancy , France
| | - D Trebouet
- Laboratoire de Reconnaissance et Procédés de Séparation Moléculaire (RePSeM), Université de Strasbourg, Institut Pluridisciplinaire Hubert Curien (IPHC), UMR CNRS 7178 , Strasbourg Cedex 2 , France
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Membrane Separation of the Base-Catalyzed Depolymerization of Black Liquor Retentate for Low-Molecular-Mass Compound Production. MEMBRANES 2019; 9:membranes9080102. [PMID: 31426318 PMCID: PMC6722839 DOI: 10.3390/membranes9080102] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/10/2019] [Revised: 08/05/2019] [Accepted: 08/12/2019] [Indexed: 11/25/2022]
Abstract
One way of valorizing the lignin waste stream from the pulp and paper industries is depolymerizing it into low-molecular-mass compounds (LMMC). However, a common problem in the depolymerization of Kraft lignin is the low yields of small aromatic molecules obtained. In the present work, the combination of the repeated depolymerization of lignin and the separation of LMMC from depolymerized lignin to upgrade them into value-added chemicals was studied. In so doing, we investigated the possibility of depolymerizing black liquor retentate (BLR). The base-catalyzed depolymerization of BLR was performed using a continuous flow reactor at 170–210 °C, with a 2 min residence time. The results obtained indicate that BLR can be depolymerized effectively under the experimental conditions. Depolymerized lignin LMMC can be successfully separated by a GR95PP membrane, and thus be protected from repolymerization. Through combining membrane filtration with base-catalyzed depolymerization, more than half of the lignin could be depolymerized into LMMC. Around 46 mg/g of lignin monomers (guaiacol, vanillin, acetovanillone, and acetosyringone), which can potentially be upgraded to high-valued chemicals, were produced. On the basis of our results, we suggest use of a recycling Kraft lignin depolymerization and filtration process for maximizing the production of LMMC under mild alkaline conditions.
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Lauwaert J, Stals I, Lancefield CS, Deschaumes W, Depuydt D, Vanlerberghe B, Devlamynck T, Bruijnincx PC, Verberckmoes A. Pilot scale recovery of lignin from black liquor and advanced characterization of the final product. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2019.03.081] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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32
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Barman S, Chakraborty R. Kinetics of combined noncatalytic and catalytic hydrolysis of jute fiber under ultrasonic–far infrared energy synergy. AIChE J 2019. [DOI: 10.1002/aic.16677] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
Affiliation(s)
- Sourav Barman
- Chemical Engineering DepartmentJadavpur University Kolkata India
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33
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Lignin biorefinery: Separation of vanillin, vanillic acid and acetovanillone by adsorption. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2019.01.071] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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Humpert D, Ebrahimi M, Stroh A, Czermak P. Recovery of Lignosulfonates from Spent Sulfite Liquor Using Ceramic Hollow-Fiber Membranes. MEMBRANES 2019; 9:E45. [PMID: 30925659 PMCID: PMC6523456 DOI: 10.3390/membranes9040045] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/12/2019] [Revised: 03/19/2019] [Accepted: 03/24/2019] [Indexed: 11/22/2022]
Abstract
Spent sulfite liquor is an abundant but currently less used wastewater stream from the pulp and paper industry. The recovery of lignin from this resource would provide an inexpensive raw material for the manufacture of fuels and fine chemicals. Here we investigated the suitability of ceramic hollow-fiber membranes for the concentration of spent sulfite liquor as an alternative to common membrane technologies. We tested three ceramic hollow-fiber membranes (3, 8, and 30 nm) in different membrane processes (fed-batch and total recycle mode) and compared their performance with the widely-used tubular membrane geometry. We also evaluated backflushing as a strategy to reduce membrane fouling during filtration. The juxtaposition of the two membrane geometries revealed that wall shear stress is the most important process parameter for the assessment of membrane performance according to permeate flux. The higher the wall shear stress, the higher the permeate flux. Due to the smaller inner diameter of the hollow-fiber membranes, higher wall shear stress can be achieved more easily. Backflushing had no effect on the permeate flux during the concentration experiments.
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Affiliation(s)
- Daniel Humpert
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, 35390 Giessen, Germany.
| | - Mehrdad Ebrahimi
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, 35390 Giessen, Germany.
| | - Annika Stroh
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, 35390 Giessen, Germany.
| | - Peter Czermak
- Institute of Bioprocess Engineering and Pharmaceutical Technology, University of Applied Sciences Mittelhessen, 35390 Giessen, Germany.
- Department of Chemical Engineering, Kansas State University, Manhattan, KS 66506, USA.
- Faculty of Biology and Chemistry, Justus-Liebig University of Giessen, 35390 Giessen, Germany.
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35
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Heinonen J, Tamper J, Laatikainen M, Sainio T. Steady-state recycling chromatography in the purification of weakly acidic lignocellulosic hydrolysates. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2018.08.064] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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36
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Separation of lignin from beech wood hydrolysate using polymeric resins and zeolites – Determination and application of adsorption isotherms. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2018.07.077] [Citation(s) in RCA: 31] [Impact Index Per Article: 6.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Heinonen J, Tamper J, Laatikainen M, Sainio T. Chromatographic Recovery of Monosaccharides and Lignin from Lignocellulosic Hydrolysates. Chem Eng Technol 2018; 41:2402-2410. [PMID: 31007407 PMCID: PMC6472586 DOI: 10.1002/ceat.201800412] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/17/2018] [Revised: 09/24/2018] [Accepted: 09/27/2018] [Indexed: 11/09/2022]
Abstract
The chromatographic recovery of monosaccharides and lignin from lignocellulosic hydrolysates was studied at laboratory and pilot scale. A weak cation-exchange resin in sodium form and a water eluent gave good separation efficiency. Scale-dependent phenomena, especially viscous fingering resulting from the large viscosity and density differences between the hydrolysate feed and eluent, were observed. The issue was resolved in the pilot scale with appropriate selection of the flow direction, and a high productivity was achieved at 95 % recovery yield. The pH value of the feed was found to have no effect on the actual separation; however, the resin was significantly less colored at a higher pH value.
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Affiliation(s)
- Jari Heinonen
- Lappeenranta University of Technology School of Engineering Science Skinnarilankatu 34 53850 Lappeenranta Finland
| | - Juha Tamper
- UPM-Kymmene Corporation North European Research Center, Biochemicals Paloasemantie 19 53200 Lappeenranta Finland
| | - Markku Laatikainen
- Lappeenranta University of Technology School of Engineering Science Skinnarilankatu 34 53850 Lappeenranta Finland
| | - Tuomo Sainio
- Lappeenranta University of Technology School of Engineering Science Skinnarilankatu 34 53850 Lappeenranta Finland
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38
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The application of pressure-driven ceramic membrane technology for the treatment of industrial wastewaters – A review. Sep Purif Technol 2018. [DOI: 10.1016/j.seppur.2018.02.041] [Citation(s) in RCA: 163] [Impact Index Per Article: 27.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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39
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Mota IF, Pinto PR, Ribeiro AM, Loureiro JM, Rodrigues AE. Downstream processing of an oxidized industrial kraft liquor by membrane fractionation for vanillin and syringaldehyde recovery. Sep Purif Technol 2018. [DOI: 10.1016/j.seppur.2018.01.001] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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40
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Lignin fractionation from E. Globulus kraft liquor by ultrafiltration in a three stage membrane sequence. Sep Purif Technol 2018. [DOI: 10.1016/j.seppur.2017.09.066] [Citation(s) in RCA: 42] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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41
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Heinonen J, Sanlaville Q, Niskakoski H, Tamper J, Sainio T. Separation and recovery of lignin from hydrolysates of lignocellulose with a polymeric adsorbent. Sep Purif Technol 2017. [DOI: 10.1016/j.seppur.2017.06.001] [Citation(s) in RCA: 21] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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42
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Busse N, Kraume M, Czermak P. Modeling the design and operational mode of a continuous membrane reactor for enzymatic lignin modification. Biochem Eng J 2017. [DOI: 10.1016/j.bej.2017.04.007] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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43
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Kevlich NS, Shofner ML, Nair S. Membranes for Kraft black liquor concentration and chemical recovery: Current progress, challenges, and opportunities. SEP SCI TECHNOL 2017. [DOI: 10.1080/01496395.2017.1279180] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
Affiliation(s)
- Nikita S. Kevlich
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia, USA
- Renewable Bioproducts Institute, Georgia Institute of Technology, Atlanta, Georgia, USA
| | - Meisha L. Shofner
- Renewable Bioproducts Institute, Georgia Institute of Technology, Atlanta, Georgia, USA
- School of Materials Science & Engineering, Georgia Institute of Technology, Atlanta, Georgia, USA
| | - Sankar Nair
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia, USA
- Renewable Bioproducts Institute, Georgia Institute of Technology, Atlanta, Georgia, USA
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45
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Isolation and Characterization of Gramineae and Fabaceae Soda Lignins. Int J Mol Sci 2017; 18:ijms18020327. [PMID: 28165411 PMCID: PMC5343863 DOI: 10.3390/ijms18020327] [Citation(s) in RCA: 35] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/09/2017] [Revised: 01/25/2017] [Accepted: 01/26/2017] [Indexed: 11/17/2022] Open
Abstract
Some agricultural residues such as wheat or barley straw, as well as certain fast-growing plants like Leucaena leucocephala and Chamaecytisus proliferus, could be used as raw materials for the paper industry as an alternative to traditional plants (eucalyptus, pine, etc.). In the present study, four types of lignin obtained from the spent liquors produced by the pulping processes using the abovementioned feedstocks were isolated and characterized. Lignin samples were acquired through an acid precipitation from these spent liquors. The characterization of the precipitated lignin samples were performed using a Fourier transform infrared spectroscopy (FT-IR) and both liquid- and solid-state nuclear magnetic resonance spectroscopy (NMR) to analyse the chemical structure, and thermogravimetric analysis (TGA) for determining the thermal properties. Additionally, chemical composition of lignin fractions was also measured. Even though they were of different botanical origin, all the studied samples except for wheat straw lignin had a similar chemical composition and thermal behaviour, and identical chemical structure. Wheat straw lignin showed a greater amount of Klason lignin and lower carbohydrate content. Furthermore, this lignin sample showed a higher thermal stability and significantly different cross-peak patterns in the 2D-NMR experiments. The molecular structures corresponding to p-coumarate (PCA), ferulate (FA) and cinnamyl aldehyde end-groups (J) were only detected in wheat isolated lignin.
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Membrane Technology for the Recovery of Lignin: A Review. MEMBRANES 2016; 6:membranes6030042. [PMID: 27608047 PMCID: PMC5041033 DOI: 10.3390/membranes6030042] [Citation(s) in RCA: 29] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/05/2016] [Revised: 08/12/2016] [Accepted: 08/29/2016] [Indexed: 11/29/2022]
Abstract
Utilization of renewable resources is becoming increasingly important, and only sustainable processes that convert such resources into useful products can achieve environmentally beneficial economic growth. Wastewater from the pulp and paper industry is an unutilized resource offering the potential to recover valuable products such as lignin, pigments, and water [1]. The recovery of lignin is particularly important because it has many applications, and membrane technology has been investigated as the basis of innovative recovery solutions. The concentration of lignin can be increased from 62 to 285 g∙L−1 using membranes and the recovered lignin is extremely pure. Membrane technology is also scalable and adaptable to different waste liquors from the pulp and paper industry.
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Extraction of Technical Lignins from Pulping Spent Liquors, Challenges and Opportunities. PRODUCTION OF BIOFUELS AND CHEMICALS FROM LIGNIN 2016. [DOI: 10.1007/978-981-10-1965-4_2] [Citation(s) in RCA: 19] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
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Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration. MEMBRANES 2015; 6:membranes6010007. [PMID: 26729180 PMCID: PMC4812413 DOI: 10.3390/membranes6010007] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/31/2015] [Revised: 12/24/2015] [Accepted: 12/30/2015] [Indexed: 11/29/2022]
Abstract
Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD) and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.
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Abejón R, Belleville M, Sanchez-Marcano J. Design, economic evaluation and optimization of enzymatic membrane reactors for antibiotics degradation in wastewaters. Sep Purif Technol 2015. [DOI: 10.1016/j.seppur.2015.09.072] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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50
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Mänttäri M, Lahti J, Hatakka H, Louhi-Kultanen M, Kallioinen M. Separation phenomena in UF and NF in the recovery of organic acids from kraft black liquor. J Memb Sci 2015. [DOI: 10.1016/j.memsci.2015.04.048] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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