Synthesis of carbon nanotube on stainless steel microfibrous composite—Comparison of direct and indirect growth and its application in fixed bed m-cresol adsorption

Mechanistic study of highly effective phosphate removal from aqueous solutions over a new lanthanum carbonate fabricated carbon nanotube film

The effective purification of phosphate-containing wastewater is considered as increasingly important. In this study, a highly effective LC-CNT film was developed for efficient phosphate removal. Kinetic results showed that the adsorbent exhibited an improved mass transfer efficiency and a fast adsorption rate during adsorption (reaching 80% and 100% equilibrium adsorption capacity within 175 and 270 min, respectively). Kinetic model analysis suggested that the adsorption was a combined chemical physical process. Isotherm study revealed that the LC-CNT film showed a superior adsorption capacity (178.6 mg/g, estimated from the Langmuir model) with multiple adsorption mechanisms. pH study suggested that surface complexation and ligand exchange played important roles during adsorption, and the adsorbent worked well within the pH range of 3-7 with little La leakage. The ionic strength and competing anions showed little influence on the adsorbent effectiveness except for the carbonate and sulfate ions. The characterization and mechanism study revealed that the phosphate adsorption of the LC-CNT film was controlled by inner-sphere complexation, outer-sphere complexation and surface precipitation. The LC-CNT film also showed excellent regenerability and stability in cycling runs, further demonstrating its potential in industrial applications.

Hierarchical hollow zeolite fiber in catalytic applications: A critical review

Zeolites have widely been studied because of the better performance as catalysts and supports. However, the zeolites with only micropores have drawbacks in reactivity and selectivity due to limitation of diffusivity. The hollow zeolite fibers (HZF) with hierarchical porosity however can overcome the problem. The HZF can be synthesized by such methods as incorporated substrate removal method, solid-solid transformation method, co-axial electrospinning technology, dry-wet spinning technology, and hollow fiber incorporation method. The unique hierarchical porous structure leads to the great improvement in the diffusion efficiency of reactants. The catalytic zeolite membrane fibers are the most commonly used as they have stronger catalyst stability and higher catalytic selectivity. The HZFs are suitable in catalytic applications such as selective catalysis, CO preferential oxidation, air purification and wastewater treatment. In order that the HZFs can be applied to industrial operations, more research work should be carried out, such as developments of self-assembly pure HZFs, catalytic substrate incorporated HZFs, HZFs with gradient multicomponent zeolites and HZFs with nanoscale diameters.

Critical review on microfibrous composites for applications in chemical engineering

Microfibrous composites (MCs) are novel materials with unique structures and excellent functional properties, showing great potential in industrial applications. The investigation of the physicochemical properties of MCs is significant for accommodating the rapid development of high-efficiency chemical engineering industries. In this review, the characteristics, synthesis and applications of different types of previously reported MCs are discussed according to the constituent fibres, including polymers, metals and nonmetals. Among the different types of MCs, polymer MCs have a facile synthesis process and adjustable fibre composition, making them suitable for many complex situations. The high thermal and electrical conductivity of metal MCs enables their application in strong exothermic, endothermic and electrochemical reactions. Nonmetallic MCs are usually stable and corrosion resistant when reducing and oxidizing environments. The disadvantages of MCs, such as complicated synthesis processes compared to those of particles or powders, high cost, insufficient thorough study, and unsatisfactory regeneration effects, are also summarized. As a result, a more systematic investigation of MCs remains necessary. Despite the advantages and great application potential of microfibrous composites, much effort remains necessary to advance them to the industrial level in the chemical engineering industry.

Chemical removal of m-cresol: a critical review

m-Cresol containing wastewater has generally become a globally environmental issue due to its refractory and high toxicity towards plants, animals and human being. The development of m-cresol related industries increases the risk of excessive m-cresol discharge, making high efficiency methods to treat m-cresol an urgent topic in both economic and environmental aspects. This review focuses on the chemical treatment methods of m-cresol wastewater, including chemical adsorption, photocatalytic degradation, electrocatalytic degradation and catalytic wet oxidation. The efficiency, cost and process optimization of different methods are discussed in detail. Chemical adsorption is convenient but has relatively low efficiency. Photocatalytic degradation is an easily operated technology with high efficiency, but the selection of catalyst is too limited and the cost of light source is relatively high. Electrocatalytic degradation is time-saving but energy-intensive, and operational difficulty brings a barrier to industrialization. Catalytic wet oxidation (CWO) is highly effective and easily modified, but the performance and stability of catalysts are still very moderate. Following this, the selection and application of different methods regarding the requirement of actual environment are analyzed. Finally, a perspective on the opportunities and development for efficient m-cresol removal method is given.

Great enhancement in phosphate uptake onto lanthanum carbonate grafted microfibrous composite under a low-voltage electrostatic field

Removal of phosphorus from water via cost-effective measures becomes important for water industry mainly due to eutrophication in waterbody. In our lab, a novel lanthanum carbonate-microfibrous composite (LC-MC) with good performance was previously synthesized for the removal of phosphorus. In this study, we further improved our technology by applying the electrostatic field (direct current, DC) to the adsorption system. It was showed that the applied DC can greatly improve the adsorption of phosphate in particular the adsorption capacity. Better removal was seen in the pH range of 5-9 at a higher temperature. The maximum adsorption capacity of 47.57 mg-PO₄^3- g^-1 was achieved, which was 1.4 times of that operated in the absence of applied DC. The adsorption equilibrium was established at the contact time of 240 min; the adsorption history was well described by the intraparticle surface diffusion model. The negative effect from oxygen-containing anions on the phosphate uptake followed the decreasing sequence of: humic acid > carbonate > nitrate > sulfate; on the other hand, the halogen anions had almost no influence on it. Finally, the mechanism study by XPS, XRD, and IR demonstrated that the ligand exchange played an important role in the electro-assisted phosphate uptake process.

An innovative lanthanum carbonate grafted microfibrous composite for phosphate adsorption in wastewater

Excessive presence of phosphorus in waters can cause eutrophication, a global unsolved environmental problem that has caused harmful effects to our eco-system and the source of our drinking water. In the study presented in this paper, a novel lanthanum carbonate grafted microfibrous composite (LC-MC) adsorbent was synthesized aiming at removing large amount of phosphate in wastewater efficiently. An optimized LC-MC was firstly prepared. The most suitable pH for the phosphate uptake was pH 7 to 9. The adsorption showed similar behavior in a wide range of ionic strength. The presence of co-existing anions was proved to have a less significant effect on the removal. The adsorption isotherm data were better fitted by the Freundlich isotherm than the Langmuir isotherm. The equilibrium was reached at about 300 min of contact time. 80 % of original adsorption capacity can be achieved even after 5 cycles of adsorption- desorption operations, indicating great regenerative performance of the adsorbent. The adsorption mechanism study showed that the ligand exchange played a key role during the phosphate adsorption.

Iron-loaded carbon nanotube-microfibrous composite for catalytic wet peroxide oxidation of m-cresol in a fixed bed reactor

A kind of novel iron-loaded carbon nanotube-microfibrous composite (Fe₂O₃-CNT-MF) catalyst is prepared and tested for fixed bed m-cresol catalytic wet peroxide oxidation (CWPO) reaction. Results show that the Fe₂O₃-CNT-MF can significantly decline the pressure drop of the fixed bed. Higher temperature, lower feed flow rate, higher catalyst bed height, and higher H₂O₂ dosage are beneficial to m-cresol degradation. Lower pH can also improve m-cresol degradation, but it will cause severe iron leaching. The highest m-cresol removal (over 99.5%) and total organic carbon (TOC) removal (53.6%) can be observed under condition of 2 cm bed height, flow rate of 2 mL/min, reaction temperature of 70 °C, 6 g/L H₂O₂, and initial pH = 1. Meanwhile, the Fe₂O₃-CNT-MF catalyst shows good stability with less than 10% decrease in m-cresol conversion and 7% decrease in TOC conversion after 24-h reaction and less than 2 mg/L iron leaching is observed in all conditions except for strong acid condition. Two probable pathways of m-cresol degradation process are presented. Under most conditions, m-cresol will first be turned into methylhydroquinone, followed by oxidation to p-toluquinone. In basic condition, some m-cresol will first be changed into 4-methylpyrocatechol. These aromatic intermediates will then be oxidized into some small molecular acids and finally be mineralized to CO₂ and H₂O.