Emulsion templated open porous membranes for protein purification

Morphology and properties of foamed high crystallinity PEEK prepared by high temperature thermally induced phase separation

Polyetheretherketone (PEEK) is a high‐performance semi‐crystalline thermoplastic polymer with outstanding mechanical properties, high thermal stability, resistance to most common solvents, and good biocompatibility. A high temperature thermally induced phase separation technique was used to produce PEEK foams with controlled foam density from PEEK in 4‐phenylphenol (4PPH) solutions. Physical and mechanical properties, foam and bulk density, surface area, and pore morphology of foamed PEEK were characterized and the role of PEEK concentration and cooling rate was investigated. Porous PEEK with densities ranging from 110 to 360 kg/m³ with elastic moduli and crush strength ranging from 13 to 125 MPa and 0.8 to 7 MPa, respectively, was produced.

Effect of Cosurfactant on Structure and Properties of Polymerized High Internal Phase Emulsions (PolyHIPEs)

Porous polymerized high internal phase emulsion (polyHIPE) monoliths are synthesized by using Span 80 with different cosurfactants. The results reveal that the void size can be reduced by employing cosurfactants, except for Tween 20. Furthermore, the openness of polyHIPEs changes by using different cosurfactants or by varying their concentration. To further investigate the effect of cosurfactants, we perform rheology measurements on the interface of the aqueous and oil phase. This study demonstrates the important role of interfacial elasticity in the successful preparation of polyHIPEs with different morphologies. Additionally, this study suggests that the increase in interfacial elasticity hinders the formation of interconnections between pores, known as windows. Finally, the compression test is performed to investigate the effect of the pore structure on the mechanical properties.

Application of lectin immobilized on polyHIPE monoliths for bioprocess monitoring of glycosylated proteins

In-process monitoring of glycosylated protein concentration becomes very important with the introduction of perfusion bioprocesses. Affinity chromatography based on lectins allows selective monitoring when carbohydrates are accessible on the protein surface. In this work, we immobilized lectin on polyHIPE type of monoliths and implemented it for bioprocess monitoring. A spacer was introduced to lectin, which increased binding kinetics toward Fc-fusion protein, demonstrated by bio-layer interferometry. Furthermore, complete desorption using 0.25 M galactose was shown. Affinity column exhibited linearity in the range between 0.5 and 8 mg/ml and flow-unaffected binding for the flow-rates between 0.5 and 8 ml/min. Long-term stability over at least four months period was demonstrated. No unspecific binding of culture media components, including host cell proteins and DNA, was detected. Results obtained by affinity column matched concentration values obtained by a reference method.

Considerations Using Additive Manufacture of Emulsion Inks to Produce Respiratory Protective Filters Against Viral Respiratory Tract Infections Such as the COVID-19 Virus

This review paper explores the potential of combining emulsion-based inks with additive manufacturing (AM) to produce filters for respiratory protective equipment (RPE) in the fight against viral and bacterial infections of the respiratory tract. The value of these filters has been highlighted by the current severe acute respiratory syndrome coronavirus-2 crisis where the importance of protective equipment for health care workers cannot be overstated. Three-dimensional (3D) printing of emulsions is an emerging technology built on a well-established field of emulsion templating to produce porous materials such as polymerized high internal phase emulsions (polyHIPEs). PolyHIPE-based porous polymers have tailorable porosity from the submicron to 100 s of µm. Advances in 3D printing technology enables the control of the bulk shape while a micron porosity is controlled independently by the emulsion-based ink. Herein, we present an overview of the current polyHIPE-based filter applications. Then, we discuss the current use of emulsion templating combined with stereolithography and extrusion-based AM technologies. The benefits and limitation of various AM techniques are discussed, as well as considerations for a scalable manufacture of a polyHIPE-based RPE.

Recent advances in separation applications of polymerized high internal phase emulsions

Polymerized high internal phase emulsions as highly porous adsorption materials have received increasing attention and wide applications in separation science in recent years due to their remarkable merits such as highly interconnected porosity, high permeability, good thermal and chemical stability, and tailorable chemistry. In this review, we attempt to introduce some strategies to utilize polymerized high internal phase emulsions for separation science, and highlight the recent advances made in the applications of polymerized high internal phase emulsions for diverse separation of small organic molecules, carbon dioxide, metal ions, proteins, and other interesting targets. Potential challenges and future perspectives for polymerized high internal phase emulsion research in the field of separation science are also speculated at the end of this review.

Acid and base catalysed reactions in one pot with site-isolated polyHIPE catalysts

The highly porous polymers with interconnected windows (polyHIPE) are functionalised with tertiary amine and carboxyl groups to form basic and Brønsted acidic heterogeneous catalysts.

Effect of shearing stress on the radial heterogeneity and chromatographic performance of styrene-based polymerised high internal phase emulsions prepared in capillary format

Poly(styrene-co-divinylbenzene) monoliths were prepared from the polymerisation of water-in-monomer high internal phase emulsions consisting of a 90 vol% internal phase and stabilised by the non-ionic surfactant Span 80®. The materials were prepared in capillary housings of various internal diameters ranging from 150 μm to 540 μm by simply passing the emulsion through the capillaries. When low shear (300 rpm) was used for emulsification, the droplet and resulting void size distributions were observed to shift towards lower values when the emulsions were forced through capillaries of internal diameter less than 540 μm and all columns exhibited significant radial heterogeneity. When high shear was employed (14 000 rpm) the resulting emulsions preserved their structure when forced through these capillaries and possessed narrower void size distributions with no obvious radial heterogeneity observed upon curing. This resulted in significantly improved chromatographic performance for the separation of a standard mixture of proteins when compared to the materials prepared under low shear.

The preparation of polymerised high internal phase emulsions with high shear in narrower capillary dimensions results in significant improvements in the chromatographic performance for the separation of proteins.

Highly porous and chemical resistive P(TFEMA–DVB) monolith with tunable morphology for rapid oil/water separation

A facile preparation for a series of porous poly(2,2,2-trifluoroethylmethacrylate–divinylbenzene) P(TFEMA–DVB) foams is discussed in this paper. The foams have adjustable morphology utilizing a suitable commercial surfactant, Hypermer B246, as stabilizer, and were compared with traditional organic surfactants or macromolecular block-polymers. Combining the porous properties and advantages of fluorine atoms, this type of fluoropolymer exhibited superb chemical stability and hydrophobicity performances with high porosity. These porous fluoro-monoliths preserved their regular porous structure without any degradation after immersion into strong acidic or basic solution for three days, hence demonstrating an excellent potential to deal with environmental pollution caused by oil spillages in severe environments. The tunable morphology (open and closed pores) and pore sizes were achieved by investigating various parameters like surfactant concentration, amount of external crosslinker, and aqueous phase volume. Droplet sizes of HIPEs were characterized using an optical microscope under different experimental conditions. The influence of pore structure and surface properties of polyHIPE on water contact angle and oil adsorption capacity was also explored. The results indicated that the porous material has an excellent oleophilicity and hydrophobicity, with water contact angles (WCA) up to 146.4°. Additionally, the results presented a noticeable adsorption with a very fast rate towards organic oils from either a water surface or bottom with adsorption saturation achieved in about 120 s. The prepared polyHIPEs showed a good recycling ability; even after 10 adsorption–centrifugation experiments, the adsorption capacity was still more than 85%.

A facile preparation for a series of porous poly(2,2,2-trifluoroethylmethacrylate–divinylbenzene) P(TFEMA–DVB) foams is discussed in this paper.

Reversible surface functionalisation of emulsion-templated porous polymers using dithiophenol maleimide functional macromolecules

Reversible, easy-to-monitor approach to the surface functionalisation of thiol–acrylate polyHIPEs that can be utilised in a wide range of applications.

Synthesis of hydrogel polyHIPEs from functionalized glycidyl methacrylate

Highly porous hydrogels based on functionalized glycidyl methacrylate (GMA) have been successfully prepared through the high internal phase oil-in-water emulsions.

Rational design of functionalized polyacrylate-based high internal phase emulsion materials for analytical and biomedical uses

Functional polyacrylate-based materials rationally designed by high internal phase emulsion (polyHIPE) are reported.

Inflatable Elastomeric Macroporous Polymers Synthesized from Medium Internal Phase Emulsion Templates

Closed cell elastomeric polydimethylsiloxane (PDMS) based polymerized medium internal phase emulsions (polyMIPEs) containing an aqueous solution of sodium hydrogen carbonate (NaHCO3) have been produced. Via thermal decomposition of NaHCO3, carbon dioxide was released into the polyMIPE structure to act as a blowing agent. When placed into an atmosphere with reduced pressure, these macroporous elastomers expanded to many times their original size, with a maximum expansion of 30 times. This expansion was found to be repeatable and reproducible. The extent of volume expansion was determined primarily by the dispersed phase volume ratio of the emulsion template; polyMIPEs with 60% dispersed phase content produced greater volume expansion ratios than polyMIPEs with 50% dispersed phase. Increasing the concentration of NaHCO3 in the dispersed phase also led to increased expansion due to the greater volume of gas forming within the porous structure of the silicone elastomer. The expansion ratio could be increased by doubling the agitation time during the emulsification process to form the MIPEs, as this decreased the pore wall thickness and hence the elastic restoring force of the porous silicone elastomer. Although MIPEs with 70% dispersed phase could be stabilized and successfully cured, the resultant polyMIPE was mechanically too weak and expanded less than polyMIPEs with a dispersed phase of 60%. It was also possible to cast the liquid emulsion into thin polyMIPE films, which could be expanded in vacuum, demonstrating that these materials have potential for use in self-sealing containers.

High-internal-phase-emulsion polymeric monolith coupled with liquid chromatography-electrospray tandem mass spectrometry for enrichment and sensitive detection of trace cytokinins in plant samples

High-internal-phase-emulsion polymers (polyHIPEs) show great promise as solid-phase-extraction (SPE) materials because of the tremendous porosity and highly interconnected framework afforded by the high-internal-phase-emulsion (HIPE) technique. In this work, polyHIPE monolithic columns as novel SPE materials were prepared and applied to trace enrichment of cytokinins (CKs) from complex plant samples. The polyHIPE monoliths were synthesized via the in-situ polymerization of the continuous phase of a HIPE containing styrene (STY) and divinylbenzene (DVB) in a stainless column, and revealed highly efficient and selective enrichment ability for aromatic compounds. Under the optimized experimental conditions, a method using a monolithic polyHIPE column combined with liquid chromatography-electrospray tandem mass spectrometry (LC-MS-MS) was developed for the simultaneous extraction and sensitive determination of trans-zeatin (tZ), meta-topolin (mT), kinetin (K), and kinetin riboside (KR). The proposed method had good linearity, with correlation coefficients (R (2)) from 0.9957 to 0.9984, and low detection limits (LODs, S/N = 3) in the range 2.4-47 pg mL(-1) for the four CKs. The method was successfully applied to the determination of CKs in real plant samples, and obtained good recoveries ranging from 68.8 % to 103.0 % and relative standard deviations (RSDs) lower than 16 %.

All-aqueous multiphase microfluidics

Immiscible aqueous phases, formed by dissolving incompatible solutes in water, have been used in green chemical synthesis, molecular extraction and mimicking of cellular cytoplasm. Recently, a microfluidic approach has been introduced to generate all-aqueous emulsions and jets based on these immiscible aqueous phases; due to their biocompatibility, these all-aqueous structures have shown great promises as templates for fabricating biomaterials. The physico-chemical nature of interfaces between two immiscible aqueous phases leads to unique interfacial properties, such as an ultra-low interfacial tension. Strategies to manipulate components and direct their assembly at these interfaces needs to be explored. In this paper, we review progress on the topic over the past few years, with a focus on the fabrication and stabilization of all-aqueous structures in a multiphase microfluidic platform. We also discuss future efforts needed from the perspectives of fluidic physics, materials engineering, and biology for fulfilling potential applications ranging from materials fabrication to biomedical engineering.