Superhydrophobic surfaces for applications in seawater

A Meta-Analysis Review: Nanoparticles as a Gateway to Optimized Boiling Surfaces

Pool boiling is essential in many industrial manufacturing applications. In addition, it can become critical in the journey towards improving energy generation efficiency and accomplishing the goal of net-zero carbon emissions by 2050 via new or traditional power generation applications. The effectiveness of boiling is governed by the bubble cycle. The chemistry and topographical features of the surface being heated have been found to highly impact the boiling performance, such as in the case of pool boiling enhancement when employing hydrophilic and hydrophobic surfaces via nano/micro heater surface modification. Nevertheless, it is questionable how feasible it is to create these surfaces for large-scale applications due to their manufacturing and maintenance cost and complexity. The current work assesses whether the use of nanoparticles in traditional coolants could potentially unlock the mass production of optimised heating surface modification through a metadata literature review analysis. It was discovered that self-assembled layers created as a result of the deposition of nanoparticles in coolants undergoing pool boiling seem to behave most similarly to manufactured hydrophilic surfaces. The creation of enhanced patterned-heat transfer surfaces is shown to be possible via the use of a combination of different nanoparticle suspensions in coolants.

Recent Advances in Superhydrophobic Materials Development for Maritime Applications

Underwater superhydrophobic surfaces stand as a promising frontier in materials science, holding immense potential for applications in underwater infrastructure, vehicles, pipelines, robots, and sensors. Despite this potential, widespread commercial adoption of these surfaces faces limitations, primarily rooted in challenges related to material durability and the stability of the air plastron during prolonged submersion. Factors such as pressure, flow, and temperature further complicate the operational viability of underwater superhydrophobic technology. This comprehensive review navigates the evolving landscape of underwater superhydrophobic technology, providing a deep dive into the introduction, advancements, and innovations in design, fabrication, and testing techniques. Recent breakthroughs in nanotechnology, magnetic-responsive coatings, additive manufacturing, and machine learning are highlighted, showcasing the diverse avenues of progress. Notable research endeavors concentrate on enhancing the longevity of plastrons, the fundamental element governing superhydrophobic behavior. The review explores the multifaceted applications of superhydrophobic coatings in the underwater environment, encompassing areas such as drag reduction, anti-biofouling, and corrosion resistance. A critical examination of commercial offerings in the superhydrophobic coating landscape offers a current perspective on available solutions. In conclusion, the review provides valuable insights and forward-looking recommendations to propel the field of underwater superhydrophobicity toward new dimensions of innovation and practical utility.

A comprehensive review on anticorrosive/antifouling superhydrophobic coatings: Fabrication, assessment, applications, challenges and future perspectives

Superhydrophobicity (SHP) is an incredible phenomenon of extreme water repellency of surfaces ubiquitous in nature (E.g. lotus leaves, butterfly wings, taro leaves, mosquito eyes, water-strider legs, etc). Historically, surface exhibiting water contact angle (WCA) > 150° and contact angle hysteresis <10° is considered as SHP. The SHP surfaces garnered considerable attention in recent years due to their applications in anti-corrosion, anti-fouling, self-cleaning, oil-water separation, viscous drag reduction, anti-icing, etc. As corrosion and marine biofouling are global problems, there has been focused efforts in combating these issues using innovative environmentally friendly coatings designs taking cues from natural SHP surfaces. Over the last two decades, though significant progress has been made on the fabrication of various SHP surfaces, the practical adaptation of these surfaces for various applications is hampered, mainly because of the high cost, non-scalability, lack of simplicity, non-adaptability for a wide range of substrates, poor mechanical robustness and chemical inertness. Despite the extensive research, the exact mechanism of corrosion/anti-fouling of such coatings also remains elusive. The current focus of research in recent years has been on the development of facile, eco-friendly, cost-effective, mechanically robust chemically inert, and scalable methods to prepare durable SHP coating on a variety of surfaces. Although there are some general reviews on SHP surfaces, there is no comprehensive review focusing on SHP on metallic and alloy surfaces with corrosion-resistant and antifouling properties. This review is aimed at filling this gap. This review provides a pedagogical description with the necessary background, key concepts, genesis, classical models of superhydrophobicity, rational design of SHP, coatings characterization, testing approaches, mechanisms, and novel fabrication approaches currently being explored for anticorrosion and antifouling, both from a fundamental and practical perspective. The review also provides a summary of important experimental studies with key findings, and detailed descriptions of the evaluation of surface morphologies, chemical properties, mechanical, chemical, corrosion, and antifouling properties. The recent developments in the fabrication of SHP -Cr-Mo steel, Ti, and Al are presented, along with the latest understanding of the mechanism of anticorrosion and antifouling properties of the coating also discussed. In addition, different promising applications of SHP surfaces in diverse disciplines are discussed. The last part of the review highlights the challenges and future directions. The review is an ideal material for researchers practicing in the field of coatings and also serves as an excellent reference for freshers who intend to begin research on this topic.

Sustainable Janus lignin-based polyurethane biofoams with robust antibacterial activity and long-term biofilm resistance

Conventional antibiotic therapies have been becoming less efficient due to increasingly, and sometimes fully, antibiotic-resistant bacterial strains, sometimes known as "superbacteria" or "superbugs." Thus, novel antibacterial materials to effectively inhibit or kill bacteria are crucial for humanity. As a broad-spectrum antimicrobial agent, silver nanoparticles (Ag NPs) have been the most widely commercialized of biomedical materials. However, long-term use of significant amounts of Ag NPs can be potentially harmful to human health through a condition known as argyria, in addition to being toxic to many environmental systems. It is, thus, highly necessary to reduce the amount of Ag NPs employed in medical treatments while also ensuring maintenance of antimicrobial properties, in addition to reducing the overall cost of treatment for humanitarian utilization. For this purpose, naturally sourced antimicrobial polylysine (PL) is used to partially replace Ag NPs within the materials composition. Accordingly, a series of PL, Ag NPs, and lignin-based polyurethane (LPU) composite biofoams (LPU-PL-Ag) were prepared. These proposed composite biofoams, containing at most only 2 % PL and 0.03 % Ag NPs, significantly inhibited the growth of both Gram-positive and Gram-negative bacteria within 1 h and caused irreversibly destructive bactericidal effects. Additionally, with a layer of polydimethylsiloxane (PDMS) on the surface, PDMS-LPU-PL(2 %)-Ag(0.03 %) can effectively prevent bacterial adhesion with a clearance rate of about 70 % for both bacterial biofilms within three days and a growth rate of more than 80 % for mouse fibroblasts NIH 3 T3. These lignin-based polyurethane biofoam dressings, with shorter antiseptic sterilization times and broad-spectrum antibacterial effects, are extremely advantageous for infected wound treatment and healing in clinical use.

Modifying flexible polymer films towards superhydrophobicity and superoleophobicity by utilizing water-based nanohybrid coatings

The development of superhydrophobic and/or superoleophobic materials has been attracting the attention of the scientific community due to their wide range of applications. In this work, waterborne nanocomposite coatings were developed to be deposited onto flexible polyethylene films in order to modify them into superhydrophobic and even superoleophobic. The coatings consisted of either a low surface energy mixture of silanes/siloxanes or a fluoropolymer in conjunction with the appropriate inorganic nanoparticles that provide the necessary roughness; the effects of nanoparticle type and content on the behaviour was investigated. In both cases, the surface properties were investigated, and the polymer films were found to be superhydrophobic. Depending on the system utilized, the final material exhibited either low water adhesion, thus, being water repellent, or high water adhesion. The use of the fluoropolymer has led to coatings that exhibited superoleophobic behaviour for various organic compounds, as well. The application of the coatings did not influence either the optical transparency or the thermal properties of the polyethylene films. Moreover, the coated surfaces show similar or even better mechanical properties, scratch resistance and chemical durability in comparison to the neat LDPE film.

Recent Advances on the Abrasion Resistance Enhancements and Applications of Superhydrophobic Materials

Researches on superhydrophobicity have been overwhelming and have shown great advantages in various fields. However, the abrasion resistance of superhydrophobic structures was usually poor, and they were easily damaged by external force or harsh environment, which greatly limited the applications of superhydrophobic surfaces. Much attention has been paid to improving the abrasion resistance of superhydrophobic materials by researchers. In this review, aimed at the advances on improving the abrasion resistance of superhydrophobic surfaces, it was summarized and compared three enhancement strategies including the reasonably design of micro-nano structures, the adoption of adhesives, and the preparation of self-healing surface. Finally, the applications of typical superhydrophobic materials with abrasion resistance were reviewed in various fields. In order to broaden the application fields of superhydrophobic materials, the abarasion resistance should be further improved. Therefore, we proposed the ideas for the future development of superhydrophobic materials with higher abrasion resistance. We hope that this review will provide a new approach to the preparation and development of stable superhydrophobic surfaces with higher abrasion resistance.

Exceptional Mineral Scaling Resistance from the Surface Gas Layer: Impacts of Surface Wetting Properties and the Gas Layer Charging Mechanism

Mineral scaling is a phenomenon that occurs on submerged surfaces in contact with saline solutions. In membrane desalination, heat exchangers, and marine structures, mineral scaling reduces process efficiency and eventually leads to process failure. Therefore, achieving long-term scaling resistance is beneficial to enhancing process performance and reducing operating and maintenance costs. While evidence shows that superhydrophobic surfaces may reduce mineral scaling kinetics, prolonged scaling resistance is limited due to the finite stability of the entrained gas layer present in a Cassie-Baxter wetting state. Additionally, superhydrophobic surfaces are not always feasible for all applications, but strategies for long-term scaling resistance with smooth or even hydrophilic surfaces are often overlooked. In this study, we elucidate the role of interfacial nanobubbles on the scaling kinetics of submerged surfaces of varied wetting properties, including those that do not entrain a gas layer. We show that both solution conditions and surface wetting properties that promote interfacial bubble formation enhances scaling resistance. In the absence of interfacial bubbles, scaling kinetics decrease as surface energy decreases, while the presence of bulk nanobubbles enhances the scaling resistance of the surface with any wetting property. The findings in this study allude to scaling mitigation strategies that are enabled by solution and surface properties that promote the formation and stability of interfacial gas layers and provide insights to surface and process design for greater scaling resistance.

Laser-Induced Slippery Liquid-Infused Surfaces with Anticorrosion and Wear Resistance Properties on Aluminum Alloy Substrates

Slippery liquid-infused surfaces (SLISs) are developed as a potential alternative to superhydrophobic surfaces (SHSs) to resolve the issues of poor durability in corrosion protection and wear resistance. In this work, we used a simple laser processing technology to prepare a SLIS on the aluminum alloy (7075) surface. The superhydrophobicities of the modified surface and the oil film formed by liquid injection make the corrosive medium difficult to directly contact the surface and thus have a significant effect on corrosion resistance. The water and oil repellent SLIS exhibits durable corrosion resistance and excellent tribological properties compared with the SHS. The anticorrosion and wear resistance performances provided by the composite film have been assessed by multiple methods including the electrochemical test, immersion test, and friction wear test. The results indicate that compared to the bare surface, laser-ablated surface (LAS), and fluoroalkyl silane-modified SHS, the SLIS composite coating has better corrosion resistance and wear resistance, which is of great significance to expand the potential applications of 7075 aluminum alloys. The work provides a research basis for expanding the practical application of SLISs in complex environments.

Effect of interfacial vibrational coupling on surface wettability and water transport

We report that the atomic-scale vibrational coupling at the solid-fluid interface can substantially alter the interfacial properties such as wettability and fluid slip. The wettability of water droplets on substrates subjected to various vibrational frequencies is studied using molecular dynamics simulation. The contact angle increases (i.e., becomes more hydrophobic) when the oscillation frequency of the substrate matches the intermolecular bending frequency of liquid water. We investigate the underlying mechanism by examining the dynamics of water molecules at the interface and find that the temporal contact between the solid and fluid is shorter when the frequencies match, resulting in weak solid-fluid adsorption. We further report that the vibrational match at the interface reduces wall-fluid friction and enhances water transport through the nanopore. Our findings demonstrate the importance of the atomic-scale vibrational coupling at the solid-fluid interface on the physicochemical behavior of nanodevices and biological nanochannels.

Novel nonwetting solid-infused surfaces for superior fouling mitigation

Fouling is a ubiquitous issue in several environmental and energy applications. Here we introduce novel nonwetting solid-infused surfaces (SIS) with superior anti-fouling characteristics that are durable than conventional nonwetting surfaces in a dynamic flow environment. A systematic study is presented to elucidate the fouling mitigation performance of SIS in comparison to lubricant-infused surface (LIS) and conventional smooth surface. Copper tubes with SIS, LIS or smooth inner walls are fabricated and subjected to accelerated calcium sulfate fouling in a flow fouling experimental setup. Fouling on the various surface types is quantified in terms of asymptotic fouling resistance, and the fundamental morphological differences in the interactions of the foulant and the various surface types are analyzed. Based on a systematic sweep of the parameter combinations using design of experiments and Taguchi analysis, an analytical dependence of asymptotic fouling resistance on the governing parameters namely, Reynolds number, foulant concentration and temperature is derived. The analytical model is shown to predict the asymptotic fouling resistance to within 20% accuracy with a 95% confidence. In addition, for the first time, the effects of shear durability on the fouling mitigation performance of LIS vis-à-vis SIS are studied. It is shown that the novel nonwetting SIS offers a robust option for superior fouling mitigation over LIS in the long run.

Analysis of silica fouling on nonwetting surfaces

Ground water sources used as coolant fluids in a variety of thermal systems such as heat exchangers and power plant condensers contain silica particles that accrete on heat transfer surfaces over time leading to reduction in thermal performance, a problem that is particularly exacerbated with temperature. Nonwetting superhydrophobic, lubricant-infused, and a new class of solid-infused surfaces introduced in this work are candidates for fouling mitigation, by virtue of their water repellency, but little is known about fouling of silica on the surfaces, especially under dynamic flow conditions and as a function of temperature. This article presents, for the first time, a systematic study of dynamic flow fouling of silica on nonwetting surfaces vis-à-vis conventional copper surface over a temperature range 20-50 °C. The mechanism of silica aggregate formation and its adherence to the different surfaces is elucidated by scanning electron microscope (SEM) imaging. Sigmoidal growth model is used to describe the time evolution of fouling thermal resistance and an Arrhenius model is presented for the temperature-dependent increase in the asymptotic fouling resistance on nonwetting and conventional surfaces alike. Lubricant-infused and solid-infused surfaces are shown to reduce fouling thermal resistance by up to 25% and 13%, respectively, compared to a conventional surface, whereas superhydrophobic surfaces lose their non-wettability under flow conditions, leading to an adverse increase in the fouling resistance by up to 13%. Considering the possible lubricant depletion in lubricant-infused surfaces over prolonged exposure to a flowing fluid, solid-infused surfaces present a robust alternative.

Plant-Oil-Based Fibre Composites for Boat Hulls

Plant-oil-based fibre composites for boat hulls are an interesting and growing group of materials. Although many problems are to be tackled at different stages of their preparation, the green composites are already successfully commercialised. Within this paper, the most important chemical and physical characteristics of both natural fibres and sustainable resins are provided in the form of a comprehensive review. Finally, the complex issue of interactions filler-matrix is considered.

Bio-inspired super liquid-repellent membranes for membrane distillation: Mechanisms, fabrications and applications

With the aggravation of the global water crisis, membrane distillation (MD) for seawater desalination and hypersaline wastewater treatment is highlighted due to its low operating temperature, low hydrostatic pressure, and theoretically 100% rejection. However, some issues still impede the large-scale applications of MD technology, such as membrane fouling, scaling and unsatisfactory wetting resistance. Bio-inspired super liquid-repellent membranes have progressed rapidly in the past decades and been considered as one of the most promising approaches to overcome the above problems. This review for the first time systematically summarizes and analyzes the mechanisms of different super liquid-repellent surfaces, their preparation and modification methods, and anti-wetting/fouling/scaling performances in the MD process. Firstly, the topology theories of in-air superhydrophobic, in-air omniphobic and underwater superoleophobic surfaces are illustrated using different models. Secondly, the fabrication methods of various super liquid-repellent membranes are classified. The merits and demerits of each method are illustrated. Thirdly, the anti-wetting/fouling/scaling mechanisms of super liquid-repellent membranes are summarized. Finally, the conclusions and perspectives of the bio-inspired super liquid-repellent membranes are elaborated. It is anticipated that the systematic review herein can provide readers with foundational knowledge and current progress of super liquid-repellent membranes, and inspire researchers to overcome the challenges up ahead.

Understanding the effects of pressure on the contact angle of water on a silicon surface in nitrogen gas environment: Contrasts between low- and high-temperature regimes

HYPOTHESIS

Pressure dependence of contact angle is expected to be influenced by temperature. Nevertheless, the correlation of water contact angle with pressure is rarely investigated at high temperatures (over 100 ℃).

EXPERIMENTS

In this work, measurements of the contact angle and interfacial tension of water in N₂ atmosphere were conducted at various pressures and temperatures (up to 17 MPa and 300 ℃). The experimental observations were elucidated based on the theory of surface thermodynamics.

FINDINGS

It was shown that the water-N₂ interfacial tension linearly decreases with increasing the pressure, and that the pressure coefficient declines as temperature rises. The pressure dependence of the water contact angle was found to be different for the low- and high-temperature regimes: the water contact angle increases below 100 ℃, whereas an inverse variation occurs over 100 ℃. According to the theoretical analysis, the pressure dependence of both the water interfacial tension and contact angle is attributed to N₂ adsorption on the surfaces of water and silicon. The variations in the water contact angle with pressure, including both the sign and magnitude, are actually the consequence of the changes of water-N₂ and Si-N₂ interfacial tensions manipulated by pressure and temperature.

Effects of Surface Morphology on Erosion–Corrosion and Corrosion Resistance of Highly Hydrophobic Nickel-Tungsten Electrodeposited Film

Hard nanocrystalline Ni-Co or Ni-W coatings are receiving a growing interest owing to their premium hardness, wear, and corrosion properties for several industrial applications. Furthermore, surface hydrophobicity greatly improves surface corrosion resistance. In this research, the durability of hydrophobic hierarchical NiW electrodeposited film has been evaluated in a high-speed slurry erosion–corrosion (EC) test rig. Two different coatings have been tested: a rough coating obtained in a chloride-based bath (NiWchloride) and a smooth coating obtained in a sulfate-based bath (NiWsulfate). Corrosion behavior over time was evaluated by electrochemical impedance spectroscopy (EIS), while surface hydrophobic performance was determined by the sessile drop method. The morphological features of the coatings were assessed by scanning electron microscopy while roughness modification during the EC tests were identified by means of an atomic force microscopy. During static immersion in the aggressive solution, the impedance modulus of the coatings continuously increased due to an increase in the thickness of corrosion products. During the EC test, the impedance modulus of the smooth NiW coating decreased, losing its barrier property. It was observed that the increase in impedance modulus of the hierarchical structure of the rough NiW coating during EC was far greater than that during static immersion. After 64 min of EC, the NiWchloride was able to resume its hydrophobicity property by storing in air; nevertheless, the NiWsulfate, with a loss of approximately 72% in its initial contact angle, was no longer hydrophobic. The results showed improvements in the lifetime of hydrophobic NiW coatings in erosion–corrosion conditions of the hierarchical nanostructure obtained in a chloride-based electroplating bath.

Functional hydrogels for diabetic wound management

Diabetic wounds often have a slow healing process and become easily infected owing to hyperglycemia in wound beds. Once planktonic bacterial cells develop into biofilms, the diabetic wound becomes more resistant to treatment. Although it remains challenging to accelerate healing in a diabetic wound due to complex pathology, including bacterial infection, high reactive oxygen species, chronic inflammation, and impaired angiogenesis, the development of multifunctional hydrogels is a promising strategy. Multiple functions, including antibacterial, pro-angiogenesis, and overall pro-healing, are high priorities. Here, design strategies, mechanisms of action, performance, and application of functional hydrogels are systematically discussed. The unique properties of hydrogels, including bactericidal and wound healing promotive effects, are reviewed. Considering the clinical need, stimuli-responsive and multifunctional hydrogels that can accelerate diabetic wound healing are likely to form an important part of future diabetic wound management.

Fabrication of elastic, conductive, wear-resistant superhydrophobic composite material

A polydimethylsiloxane (PDMS)/Cu superhydrophobic composite material is fabricated by wet etching, electroless plating, and polymer casting. The surface topography of the material emerges from hierarchical micro/nanoscale structures of etched aluminum, which are rigorously copied by plated copper. The resulting material is superhydrophobic (contact angle > 170°, sliding angle < 7° with 7 µL droplets), electrically conductive, elastic and wear resistant. The mechanical durability of both the superhydrophobicity and the metallic conductivity are the key advantages of this material. The material is robust against mechanical abrasion (1000 cycles): the contact angles were only marginally lowered, the sliding angles remained below 10°, and the material retained its superhydrophobicity. The resistivity varied from 0.7 × 10^–5 Ωm (virgin) to 5 × 10^–5 Ωm (1000 abrasion cycles) and 30 × 10^–5 Ωm (3000 abrasion cycles). The material also underwent 10,000 cycles of stretching and bending, which led to only minor changes in superhydrophobicity and the resistivity remained below 90 × 10^–5 Ωm.

The challenges, achievements and applications of submersible superhydrophobic materials

Superhydrophobic materials have been widely reported throughout the scientific literature. Their properties originate from a highly rough morphology and inherently water repellent surface chemistry. Despite promising an array of functionalities, these materials have seen limited commercial development. This could be attributed to many factors, like material compatibility, low physical resilience, scaling-up complications, etc. In applications where persistent water contact is required, another limitation arises as a major concern, which is the stability of the air layer trapped at the surface when submerged or impacted by water. This review is aimed at examining the diverse array of research focused on monitoring/improving air layer stability, and highlighting the most successful approaches. The reported complexity of monitoring and enhancing air layer stability, in conjunction with the variety of approaches adopted, results in an assortment of suggested routes to achieving success. The review is addressing the challenge of finding a balance between maximising water repulsion and incorporating structures that protect air pockets from removal, along with challenges related to the variant approaches to testing air-layer stability across the research field, and the gap between the achieved progress and the required performance in real-life applications.

The enhanced photocatalytic inactivation of marine microorganisms over ZnO supported Ag quantum dots by the synthesis of H2O2

The production of hydroxyl radicals has been demonstrated to improve the antifouling of marine through a photocatalytic strategy. However, only relying on the valence band of the photocatalyst to generate hydroxyl radicals is inefficient and limits the application of photocatalytic technology in the field of marine-antifouling coatings. Herein, we reported a new strategy in which Ag quantum dots are used to synthesize hydrogen peroxide (H₂O₂) by photocatalysis in seawater. The decomposition of the generated H₂O₂ to hydroxyl radicals improves the antifouling ability. Interestingly, the prominent size effect of Ag quantum dots is closely related to the yield of H₂O₂. We synthesized Ag quantum dots supported on ZnO and found that Ag quantum dots approximately 4 nm in size have the highest activity for H₂O₂ generation and undergo a 1 h photocatalytic reaction in which the concentration of H₂O₂ can reach 124 μg/mL. The efficiency of ZnO in inactivating marine microorganisms increased from 72.3% to 99.4% in seawater. The synthesis of H₂O₂ through photocatalysis based on the medium of seawater can expand the application of photocatalytic technology in the field of marine antifouling.

Multifunctional superhydrophobic surfaces

Surface wetting has a significant influence on the performance and applications of the materials. The superhydrophobic surfaces have water repellency due to low surface energy chemistry and micro/nanostructure roughness. The amazing applications of superhydrophobic surfaces (SHSs) lead to increase attention to superhydrophobicity in recent decades. The SHSs have been fabricated through chemical and physical methods. The further properties of SHSs as functions such as self-healing, anti-bacterial, anti-fouling, and stimuli-responsiveness are considered as the functions of the SHSs. The Multifunctional SHSs (MSHSs) that contained superhydrophobicity and at least two other properties as the next generation of the SHSs are swiftly developed in recent years. The multiple applications of the MSHSs are originated from specific morphology and functional groups of the MSHSs. The functions (properties) of the MSHSs are categorized into three groups including self-cleaning properties, restrictive properties, and smart properties. Designing and keeping surface structure plays a significant role in fabricating durable MSHSs. However, there is a big challenge to design and also scale up mechanochemical durable MSHSs. Based on state-of-the-art investigations, establishing a self-healing function can improve the durability of SHSs. The durable self-healing MSHSs can enhance the performance of the other functions and lifespan of the surface. In this review, all surface structures and superhydrophobic agents in MSHSs are investigated. The perspective of the MSHSs determined the next generation of the MSHSs have several significant parameters including durability, stability, more functions, more responsiveness, and environmentally friendly features for fabricating the large-scale MSHSs and enhancing their applications.

Crystal critters: Self-ejection of crystals from heated, superhydrophobic surfaces

Mineral or crystal fouling (the accumulation of precipitants on a material and damage associated with the same) is a pervasive problem in water treatment, thermoelectric power production, and numerous industrial processes. Growing efforts have focused on materials engineering strategies (e.g., superhydrophobicity) to prevent fouling. Here, we present a curious phenomenon in which crystals self-eject from heated, nanotextured superhydrophobic materials during evaporation of saline water drops. These crystal structures (crystal critters) have exceedingly minimal contact with the substrate and thus pre-empt crystal fouling. This unusual phenomenon is caused by cooperative effects of crystallization, evaporative flows, and nanoscale effects. The temperature dependence of the critter effect can be predicted using principles of mass conservation, and we demonstrate that self-propulsion can be generated via temperature gradients, which promote asymmetric growth. The insights on confinement-driven evaporative crystallization can be applied for antifouling by self-ejection of mineral foulants, for drop-based fluidic machines, or even for self-propulsion.

Substrate properties as controlling parameters in attached algal cultivation

There is growing interest in attached algae cultivation systems because they could provide a more cost- and energy-efficient alternative to planktonic (suspended algae) cultivation systems for many applications. However, attached growth systems have been far less studied than planktonic systems and have largely emphasized algae strains of most interest for biofuels. New algal biorefinery pathways have assessed the commercial potentials of algal biomass beyond biofuel production and placed more emphasis on value-added products from that biomass. Therefore, algal strain selection criteria and biomass cultivation methods need to be updated to include additional strains for improved efficiency. One possible way of improving attached cultivation systems is through engineering substrate surface characteristics to boost algal adhesion and enable strain selective algal colonization and growth. This review explores the effect of substrate chemical and topographical characteristics on the cultivation of attached algae. It also highlights the importance of considering algal community structure and attachment mechanisms in investigating attached algae systems using the example of filamentous algae found in algal turf scrubber (ATS™) systems. KEY POINTS : • Attached algal cultivation is a promising alternative to planktonic cultivation. • Performance increase results from tuning surface qualities of attachment substrates. • Attachment adaptation of periphytic algae has innate potential for cultivation.

Fabrication of a superhydrophobic surface by straightforward immersion for copperplate artwork protection

With the background of contemporary art, using comprehensive materials to create artworks is becoming more and more common. The new era of digital image-based copperplate artworks, using photosensitive lithography, has given traditional art forms new life and greater popularity in the digital age. However, the patterns and textures of the works created by the new techniques are generally shallow, and the copper surface is easily damaged and loses its aesthetic value, which makes it a practical problem to protect such works more effectively. In this paper, a facile method is adopted, wherein a superhydrophobic film is constructed on the surface of copperplate images by straightforward immersion in (heptadecafluoro-1,1,2,2-tetradecyl)trimethoxysilane (FAS-17) solution to achieve the anticorrosive protection of copperplate artworks. The hydrophobicity of the copper surface was analyzed using an instrument that measures contact angles. The superhydrophobic surface morphology and composition were analyzed with a scanning electron microscope coupled with an energy-dispersive spectrometer, and the corrosion resistance was analyzed using an electrochemical workstation. A systematic study is presented on the effect of the immersion time in FAS-17 and the concentration of FAS-17, and the optimal preparation conditions of the superhydrophobic film were determined, which means that the copper substrates were immersed in 0.7 mol L⁻¹ FAS-17 for 40 min. After the treatment of the surface to make it superhydrophobic, the contact angle and the corrosion inhibition efficiency of the copperplate etching surface reached 161.2° and 95.7%, respectively. The results show that the superhydrophobic film was successfully prepared on the surface of the artwork based on copper, which can effectively improve the corrosion resistance and is beneficial for the long-term protection of artwork.

A facile method was proposed which used for the construction of a superhydrophobic film on the surface of copperplate images by straightforward immersion in trimethoxysilane solution to achieve anticorrosive protection of copperplate artworks.

Corrosion Behaviour of 316L Stainless Steel in CNTs-Water Nanofluid: Effect of Temperature

The inhibition behavior of carbon nanotubes (CNTs) and Gum Arabic (GA) on the corrosion of 316L stainless steel in CNTs–water nanofluid under the effect of different temperatures was investigated by electrochemical methods and surface analysis techniques. Thereby, 316L stainless steel samples were exposed to CNTs–water nanofluid under temperatures of 22, 40, 60 and 80 °C. Two concentrations of the CNTs (0.1 and 1.0 wt.% CNTs) were homogenously dispersed in deionized water using the surfactant GA and tested using three corrosion tests conducted in series: open circuit test, polarization resistance test, and potentiodynamic scans. These tests were also conducted on the same steel but in solutions of GA-deionized water only. Tests revealed that corrosion increases with temperature and concentration of the CNTs–water nanofluids, having the highest corrosion rate of 32.66 milli-mpy (milli-mil per year) for the 1.0 wt.% CNT nanofluid at 80 °C. In addition, SEM observations showed pits formation around areas of accumulated CNTs that added extra roughness to the steel sample. The activation energy analysis and optical surface observations have revealed that CNTs can desorb at higher temperatures, which makes the surface more vulnerable to corrosion attack.

Thermally Induced Gradient of Properties on a Superhydrophobic Magnesium Alloy Surface

Fabrication of superhydrophobic coatings for magnesium alloys is in high demand for various industrial applications. Such coatings not only extend the service life of metal structures, but also impart additional useful functional properties to the coated surface. In this study, we show that nanosecond laser processing of long, thin stripes of magnesium alloys followed by the deposition of a hydrophobic agent onto the magnesium oxide layer is a simple, convenient, and easily reproducible method for obtaining superhydrophobic surfaces with property gradient along the sample. The mechanism of the gradient in wettability and electrochemical properties of the magnesium alloy surface is discussed based on the high-temperature growth of magnesium oxide and its following degradation. The latter is related to the development of internal stresses and the formation of cracks and pores within the oxide layer at prolonged exposure to high temperatures during the interaction of a laser beam with the substrate. The effect of heating during laser processing of magnesium materials with limited sizes on the protective properties of the forming coatings is elucidated.

Bio-inspired Surface Texture Modification as a Viable Feature of Future Aquatic Antifouling Strategies: A Review

The imitation of natural systems to produce effective antifouling materials is often referred to as “biomimetics”. The world of biomimetics is a multidisciplinary one, needing careful understanding of “biological structures”, processes and principles of various organisms found in nature and based on this, designing nanodevices and nanomaterials that are of commercial interest to industry. Looking to the marine environment for bioinspired surfaces offers researchers a wealth of topographies to explore. Particular attention has been given to the evaluation of textures based on marine organisms tested in either the laboratory or the field. The findings of the review relate to the numbers of studies on textured surfaces demonstrating antifouling potential which are significant. However, many of these are only tested in the laboratory, where it is acknowledged a very different response to fouling is observed.

Superrepellency of underwater hierarchical structures on Salvinia leaf

Biomimetic superhydrophobic surfaces display many excellent underwater functionalities, which attribute to the slippery air mattress trapped in the structures on the surface. However, the air mattress is easy to collapse due to various disturbances, leading to the fully wetted Wenzel state, while the water filling the microstructures is difficult to be repelled to completely recover the air mattress even on superhydrophobic surfaces like lotus leaves. Beyond superhydrophobicity, here we find that the floating fern, Salvinia molesta, has the superrepellent capability to efficiently replace the water in the microstructures with air and robustly recover the continuous air mattress. The hierarchical structures on the leaf surface are demonstrated to be crucial to the recovery. The interconnected wedge-shaped grooves between epidermal cells are key to the spontaneous spreading of air over the entire leaf governed by a gas wicking effect to form a thin air film, which provides a base for the later growth of the air mattress in thickness synchronously along the hairy structures. Inspired by nature, biomimetic artificial Salvinia surfaces are fabricated using 3D printing technology, which successfully achieves a complete recovery of a continuous air mattress to exactly imitate the superrepellent capability of Salvinia leaves. This finding will benefit the design principles of water-repellent materials and expand their underwater applications, especially in extreme environments.

Progress in biomimetic leverages for marine antifouling using nanocomposite coatings

Because of the environmental and economic casualties of biofouling on maritime navigation, modern studies have been devoted toward formulating advanced nanoscale composites in the controlled development of effective marine antifouling self-cleaning surfaces.

Wetting and recovery of nano-patterned surfaces beyond the classical picture

Hydrophobic (nano)textured surfaces, also known as superhydrophobic surfaces, have a wide range of technological applications, including in the self-cleaning, anti-moisture, anti-icing, anti-fogging and friction/drag reduction fields, and many more. The accidental complete wetting of surface textures, which destroys superhydrophobicity, and the opposite process of recovery are two crucial processes that can prevent or enable the technological applications mentioned before. Understanding these processes is key to designing surfaces with tailored wetting and recovery properties. However, recent experiments have suggested that the currently available theories are insufficient for describing the observed phenomena. In this work we offer a dynamic picture of these processes beyond the state of the art showing that the key ingredient determining the experimental behavior is the inertia of the liquid in the wetting and dewetting processes, which is neglected in microscopic and macroscopic quasi-static theories inspired by the classical nucleation theory. The present findings are also important for other related phenomena, such as heterogeneous cavitation, where vapor/gas bubbles form at surface asperities, condensation, dynamics of the triple line, micelle formation, etc.

A Universally Applicable Strategy for Construction of Anti-Biofouling Adsorbents for Enhanced Uranium Recovery from Seawater

The ocean reserves 4.5 billion tons of uranium and amounts to a nearly inexhaustible uranium supply. Biofouling in the ocean is one of the most severe factors that hazard uranium extraction and even cause the failure of uranium extraction. Therefore, development of uranium adsorbents with biofouling resistance is highly urgent. Herein, a strategy for constructing anti-biofouling adsorbents with enhanced uranium recovery capacity in natural seawater is developed. This strategy can be widely applied to modify currently available carboxyl-contained adsorbents, including the most popular amidoxime-based adsorbent and carboxyl metal organic framework adsorbent, using a simple one-step covalent cross-link reaction between the antibacterial compound and the adsorbent. The prepared anti-biofouling adsorbents display broad antibacterial spectrum and show more than 80% inhibition to the growth of marine bacteria. Benefitting from the tight covalent cross-link, the anti-biofouling adsorbents show high reusability. The modified amidoxime-based adsorbents show enhanced uranium recovery capacity both in sterilized and bacteria-contained simulated seawater. The anti-biofouling adsorbent Anti-UiO-66 constructed in this study exhibits 24.4% increased uranium recovery capacity, with a uranium recovery capacity of 4.62 mg-U per g-Ads, after a 30-day field test in real seawater, suggesting the strategy is a promising approach for constructing adsorbents with enhanced uranium extraction performance.

Superhydrophobic Coatings from Recyclable Materials for Protection in a Real Sea Environment

Recyclable materials can be referred to as both those materials directly recycled from wastes and those derived from any kind of transformation before use. Highly water repellent coatings with wettability properties, known as superhydrophobic (SH), are related to surfaces with contact angles above 150° and a very small hysteresis. The small area available for these surfaces when in contact with water can be exploited in many applications in which interactions with an aqueous environment are usually desirable to be avoided, like for protection and friction reduction in a marine environment. SH coatings under investigation have been prepared starting from recyclable materials with the aim to provide a sustainable and low cost solution, with potential application to large surfaces in a marine environment. Wetting studies, surface characterization, and electrochemical tests show how these surfaces can be used in terms of fouling prevention and the protection of metals in underwater conditions.

Mammalian cell viability on hydrophobic and superhydrophobic fabrics

Surface properties like hydrophobicity and morphology of the substrate are essential for cell proliferation affecting its growth, survival and also for its communication with other cells on fabrics. The combination of low surface energy and a specific surface morphology (micro/nano-roughness) leads to significantly less wettable surfaces, known as superhydrophobic characterized by high contact angle above 150° and a very small hysteresis. Such high water repellent coatings feature small area available to be exploited in many applications where interactions with aqueous environment are strongly to be avoided. In this work, the authors have investigated the influence of coating polyester fabric at different degree of hydrophobicity by mixed organic-inorganic coating with moderated to highly water repellence. Depending on the coating composition and structure, the hydrophobicity of the fabric can be finely modulated by an easy-to-prepare method applicable to commercial, low cost fabric substrates providing advanced performance. In vitro experiments have been performed in order to establish the influence of surface modification on adhesion of representative model mammalian cell lines such as 3T3 fibroblasts, HaCaT keratinocytes and HeLa epithelial carcinoma cells. The obtained results suggested that, in addition to the chemistry and morphology of the coating, the characteristics of the substrate are important parameters on the final cell viabilities.

Superhydrophobic Al Surfaces with Properties of Anticorrosion and Reparability

Aluminum (Al) is one of the most widely used metals for industry and household applications, but its longevity is limited by its tendency for corrosion. In this work, we report a facile method to fabricate superhydrophobic Al surfaces that have excellent anti-corrosion effect. The surface is obtained by etching Al in CuCl₂ solution to form the micro-nano-pit surface texture followed by lowering its surface energy in an aqueous ethanol solution of stearic acid. The superhydrophobic Al surfaces show water contact angles as high as 165°. Electrochemical tests demonstrate that the corrosion rate of the Al surface drops by 94.5% after the superhydrophobic modification (corrosion current density lowers from 1.11 × 10^-4 to 6.10 × 10^-6 A cm^-2). We also show that the superhydrophobic surface will protect the Al from corrosion even under a very harsh environment. In addition, our method is scalable and the superhydrophobic surfaces exhibit excellent flexible and reparable properties. This anti-corrosive superhydrophobic Al surface will prolong Al in its broad usage.

Maximum Spreading and Rebound of a Droplet Impacting onto a Spherical Surface at Low Weber Numbers

The spreading and rebound patterns of low-viscous droplets upon impacting spherical solid surfaces are investigated numerically. The studied cases consider a droplet impinging onto hydrophobic and superhydrophobic surfaces with various parameters varied throughout the study, and their effects on the postimpingement behavior are discussed. These parameters include impact Weber number (through varying the surface tension and impingement velocity), the size ratio of the droplet to the solid surface, and the surface contact angle. According to the findings, the maximum spreading diameter increases with the impact velocity, with an increase of the sphere diameter, with a lower surface wettability, and with a lower surface tension. Typical outcomes of the impact include (1) complete rebound, (2) splash, and (3) a final deposition stage after a series of spreading and recoiling phases. Finally, a novel, practical model is proposed, which can reasonably predict the maximum deformation of low Reynolds number impact of droplets onto hydrophobic or superhydrophobic spherical solid surfaces.

Water-repellent and corrosion-resistance properties of superhydrophobic and lubricant-infused super slippery surfaces

Inspired by lotus leaves and pitcher plants, superhydrophobic surfaces and super slippery surfaces have been fabricated to improve the characteristics of AZ31 magnesium alloy surfaces.

Silicone Oil-Infused Slippery Surfaces Based on Sol-Gel Process-Induced Nanocomposite Coatings: A Facile Approach to Highly Stable Bioinspired Surface for Biofouling Resistance

Slippery liquid-infused surfaces (SLIPS) have aroused widespread attention due to their excellent liquid-repellency properties associated with broad applications in various fields. However, the complicated preparation processes and the vulnerable surface lubricant layers severely restrict the practical applications of SLIPS. In this work, robust transparent slippery hybrid coatings (SHCs) were easily fabricated by the infusion of sol-gel-derived nanocomposite coatings in silicone oils of varying viscosity. The prepared silicone oil-infused surfaces exhibited outstanding long-term slippery stability even under extreme operating conditions such as high shear rate, elevated evaporation, and flowing aqueous immersion. Static bacteria culture tests confirmed that the SHCs could significantly inhibit biofilm formation. In addition, bovine serum albumin adhesion experiments were conducted after lubricant loss tests, showing significantly less protein absorption and a long service life of the SLIPS. The unique ultralow bacterial attachment and remarkably long-term protein-resistant performance render the as-prepared SLIPS as a promising candidate for biomedical applications even under harsh environmental conditions.

Facile Synthesis of Smart Nanocontainers as Key Components for Construction of Self-Healing Coating with Superhydrophobic Surfaces

SiO2-imidazoline nanocomposites (SiO2-IMI) owning high loading capacity of corrosion inhibitor, 1-hexadecyl-3-methylimidazolium bromide (HMID), and a special acid/alkali dual-stimuli-accelerated release property have been synthesized via a one-step modified Stöber method. SiO2-IMI were uniformly distributed into the hydrophobic SiO2 sol to construct "host"-"guest" feedback active coating with a superhydrophobic surface (SiO2-IMI@SHSC) on aluminium alloy, AA2024, by dip-coating technique. SiO2-IMI as "guest" components have good compatibility with "host" sol-gel coating, and more importantly, once localized corrosion occurs on the surface of AA2024, SiO2-IMI can simultaneously respond to the increase in environmental pH around corrosive micro-cathodic regions and decrease in pH near micro-anodic regions, promptly releasing HMID to form a compact molecular film on the damaged surface, inhibiting corrosion spread and executing a self-healing function. The scanning vibrating electrode technique (SVET) was applied to illustrate the suppression process of cathodic/anodic corrosion activities. Furthermore, benefiting from the superhydrophobic surface, SiO2-IMI@SHSC remained its protective ability after immersion in 0.5 M NaCl solution for 35 days, which is far superior to the conventional sol-gel coating with the same coating thickness. The facile fabrication method of SiO2-IMI simplifies the construction procedure of SiO2-IMI@SHSC, which have great potential to replace non-environmental chromate conversion coatings for practical use.

Superhydrophobic materials for biomedical applications

Superhydrophobic surfaces are actively studied across a wide range of applications and industries, and are now finding increased use in the biomedical arena as substrates to control protein adsorption, cellular interaction, and bacterial growth, as well as platforms for drug delivery devices and for diagnostic tools. The commonality in the design of these materials is to create a stable or metastable air layer at the material surface, which lends itself to a number of unique properties. These activities are catalyzing the development of new materials, applications, and fabrication techniques, as well as collaborations across material science, chemistry, engineering, and medicine given the interdisciplinary nature of this work. The review begins with a discussion of superhydrophobicity, and then explores biomedical applications that are utilizing superhydrophobicity in depth including material selection characteristics, in vitro performance, and in vivo performance. General trends are offered for each application in addition to discussion of conflicting data in the literature, and the review concludes with the authors' future perspectives on the utility of superhydrophobic biomaterials for medical applications.