Mechanisms of pattern formation from dried sessile drops

On-Demand Picoliter-Level-Droplet Inkjet Printing for Micro Fabrication and Functional Applications

With the advent of Internet of Things (IoTs) and wearable devices, manufacturing requirements have shifted toward miniaturization, flexibility, environmentalization, and customization. Inkjet printing, as a non-contact picoliter-level droplet printing technology, can achieve material deposition at the microscopic level, helping to achieve high resolution and high precision patterned design. Meanwhile, inkjet printing has the advantages of simple process, high printing efficiency, mask-free digital printing, and direct pattern deposition, and is gradually emerging as a promising technology to meet such new requirements. However, there is a long way to go in constructing functional materials and emerging devices due to the uncommercialized ink materials, complicated film-forming process, and geometrically/functionally mismatched interface, limiting film quality and device applications. Herein, recent developments in working mechanisms, functional ink systems, droplet ejection and flight process, droplet drying process, as well as emerging multifunctional and intelligence applications including optics, electronics, sensors, and energy storage and conversion devices is reviewed. Finally, it is also highlight some of the critical challenges and research opportunities. The review is anticipated to provide a systematic comprehension and valuable insights for inkjet printing, thereby facilitating the advancement of their emerging applications.

Pattern Formation in Evaporating Polymer Solutions-Interplay between Dewetting and Decomposition

Pattern formation during solution evaporation is common in several industrial settings and involves a complex interplay of multiple processes, including wetting/dewetting, diffusion, and rheological characteristics of the solution. Monitoring the emergence of patterns during evaporation under controlled conditions may allow deconvolution of different processes and, in turn, improve our understanding of this common yet complex phenomenon. Here, we probe the importance of initial conditions, defined by the solution concentration c 0, on the pattern formation in evaporating polymer solutions on the air-water interface. Intriguingly, the initial decrease in the lateral length scale (ξ), characterizing the patterns, takes an upturn at higher concentrations, revealing reentrant behavior. We employ a gradient dynamics model consisting of coupled evolution equations for the film height and the polymer fraction in the solution. Our simulations capture two different length scales revealing the reasons underlying the re-entrant behavior of ξ(c 0). While the long-range destabilizing interactions between suspension and water result in the dewetting of thin film solutions, the phase separation between the polymer and solvent occurs at shorter length scales. Our results demonstrate the importance of initial concentration on pattern formation and, thereby, on the resultant properties of thin polymer films.

Fast and Accurate Recognition of Perovskite Fluorescent Anti-counterfeiting Labels Based on Lightweight Convolutional Neural Networks

Anti-counterfeiting technology has always been a key issue in the field of information security. Physical Unclonable Function (PUF) labels, which are random patterns produced by a stochastic process, emerge as an effective anti-counterfeiting strategy due to the inherent randomness of their physical patterns. In this study, we developed a high-throughput droplet array generation technique based on surface tension confinement to prepare perovskite crystal films with controllable shapes and sizes. We utilized the random distribution of perovskite nanocrystal particles to construct the PUF textures of the labels. Compared to other anti-counterfeiting labels, our labels not only possess fluorescent properties but also feature microscale dimensions (less than 5.3 × 10-2mm2), low cost (less than 3 × 10-4 USD), and high encoding capacity (1.7 × 101956), providing support for multilevel anti-counterfeiting protection. Additionally, we introduce an innovative PUF recognition method based on a Partial Convolutional Network (PaCoNet), effectively addressing the limitations of previous methods, in terms of recognition accuracy and speed. Experimental validation on a data set of perovskite nanocrystal films with up to 60 different macroscopic shapes and unique microscopic textures demonstrates that our method achieves a recognition accuracy of up to 99.65% and significantly reduces the recognition time per image to just 0.177 s, highlighting the potential application of these labels in the field of anti-counterfeiting.

Numerical Analysis of the Dispersion and Deposition of Particles in Evaporating Sessile Droplets

Evaporating sessile droplets containing dispersed particles are used in different technological applications, such as 3D printing, biomedicine, and micromanufacturing, where an accurate prediction of both the dispersion and deposition of the particles is important. Furthermore, the interaction between the droplet and the substrate must be taken into account: the motion of the contact line, in particular, must be modeled carefully. To this end, studies have typically been limited to either pinned or moving contact lines to simplify the underlying mathematical models and numerical methods, neglecting the fact that both scenarios are observed during the evaporation process. Here, a numerical algorithm considering both contact line regimes is proposed whereby the regimes are distinguished by predefined threshold contact angles. After a detailed validation, this new algorithm is applied to study the influence of both regimes on the dispersion and deposition of particles in an evaporating sessile droplet. In particular, the presented analysis focuses on the influence of (i) the contact line motion characteristics by varying the limiting contact angle and spreading speed, (ii) the Marangoni number, characterizing the importance of thermocapillarity, (iii) the evaporation number, which quantifies the importance of evaporation, (iv) the Damköhler number, a measure of the particle deposition rate, and (v) the Peclet number, which compares the convection and diffusion of the particle concentration. When thermocapillarity becomes dominant or the limiting contact angle is larger, the particle accumulation near the contact line decreases, which, in turn, means that more particles are deposited near the center of the droplet. In contrast, increasing the evaporation number supports particle accumulation near the contact line, while a larger Damköhler number and/or smaller Peclet number yield more uniform final deposition patterns. Finally, a larger characteristic speed of spreading results in fewer particles being deposited at the center of the droplet.

Detection of milk adulteration using coffee ring effect and convolutional neural network

A low-cost and effective method is reported to identify water and synthetic milk adulteration of cow's milk using coffee ring patterns. The cow's milk samples were diluted with tap water (TW), distilled water (DW) and mineral water (MW) and drop cast onto glass slides to observe coffee ring patterns. The area of the ring, total particle area and average particle diameter were extracted from these patterns. For each ring, the ratio of total particle area versus total ring area was calculated. The area ratio, regardless of water adulterants, follows an exponential model with respect to average particle diameter. Unlike TW, the ratio for DW and MW adulterated milk are clustered and classified together with respect to the particle diameter. These results were independent of dilution level and are used for adulterant classification. The ring of milk adulterated using synthetic milk gave multiple concentric rings, flower-like structures, and oil globules throughout the dilution level. An Alexnet model was used to classify water and synthetic milk adulterants in authentic milk. The trained model could achieve 96.7% and 95.8% accuracy for binary and tertiary classification respectively. These results enable us to distinguish synthetic milk from pure milk and segregate DW and MW with respect to TW adulterated milk.

Analytical applications of droplet deposition Raman spectroscopy

The droplet deposition methods in Raman spectroscopy have received considerable attention in the field of analytical sensing focusing on effective pre-concentration of the studied analyte (coffee-ring effect or small spots). This review covers different analytical applications of drop-coating deposition Raman scattering (DCDRS) and droplet deposition surface-enhanced Raman scattering (SERS) spectroscopy. Two main advantages of droplet deposition Raman techniques are considered: the drying-induced segregation of the components from the mixtures (such as body fluids) and the sensitivity of detection of various analytically important molecules. Some recent advanced applications, including clinical cancer diagnosis, are discussed and summarized. Finally, the potential and further perspectives of the droplet deposition Raman methods for analytical studies are introduced.

Characterizing the Microparticles Deposition Structure and its Photonic Nature in Surfactant-Laden Evaporating Colloidal Sessile Droplets

This work presents a simple method to create photonic microstructures via the natural evaporation of surfactant-laden colloidal sessile droplets on a flat substrate. In the absence of dissolved surfactant, the evaporating colloidal droplet forms a well-known coffee ring deposition. In contrast, the presence of surfactant leads to the formation of multiple ring structures due to the repetitive pinning-depinning behavior of the droplet contact line (CL). It is found that the multiring structure shows vibrant iridescent structural colors while the coffee ring lacks a photonic nature. This difference in the structural color for the presence and absence of the surfactant is found to be dependent on the arrangement of the particles in the deposition structure. The particle arrangement in the multirings is monolayered and well-ordered. The ordering of the particles is strongly influenced by the particle dynamics, contact angle (CA), and CL dynamics of the evaporating colloidal solution droplet. Furthermore, the iridescent nature of the multiring deposition is demonstrated and explained. The dependence of the multiring deposition structure on the concentration of the dissolved surfactant and the suspended particles is also studied. The findings demonstrate that an intermediate surfactant concentration is desirable for the formation of a multiring structure. Further, the pinning-depinning CL dynamics that causes the formation of the multiring deposition structure is discussed. Finally, we demonstrate the applicability of the approach to smaller droplet volumes.

Heat Transfer by Sweat Droplet Evaporation

Sweating regulates the body temperature in extreme environments or during exercise. Here, we investigate the evaporative heat transfer of a sweat droplet at the microscale to unveil how the evaporation complexity of a sweat droplet would affect the body's ability to cool under specific environmental conditions. Our findings reveal that, depending on the relative humidity and temperature levels, sweat droplets experience imperfect evaporation dynamics, whereas water droplets evaporate perfectly at equivalent ambient conditions. At low humidity, the sweat droplet fully evaporates and leaves a solid deposit, while at high humidity, the droplet never reaches a solid deposit and maintains a liquid phase residue for both low and high temperatures. This unprecedented evaporation mechanism of a sweat droplet is attributed to the intricate physicochemical properties of sweat as a biofluid. We suppose that the sweat residue deposited on the surface by evaporation is continuously absorbing the surrounding moisture. This route leads to reduced evaporative heat transfer, increased heat index, and potential impairment of the body's thermoregulation capacity. The insights into the evaporative heat transfer dynamics at the microscale would help us to improve the knowledge of the body's natural cooling mechanism with practical applications in healthcare, materials science, and sports science.

Crystallization of Poly(l-lactic acid) on Water Surfaces via Controlled Solvent Evaporation and Langmuir-Blodgett Films

Solvent evaporation is one of the most fundamental processes in soft matter. Structures formed via solvent evaporation are often complex yet tunable via the competition between solute diffusion and solvent evaporation time scales. This work concerns the polymer evaporative crystallization on the water surface (ECWS). The dynamic and two-dimensional (2D) nature of the water surface offers a unique way to control the crystallization pathway of polymeric materials. Using poly(l-lactic acid) (PLLA) as the model polymer, we demonstrate that both one-dimensional (1D) crystalline filaments and two-dimensional (2D) lamellae are formed via ECWS, in stark contrast to the 2D Langmuir-Blodgett monolayer systems as well as polymer solution crystallization. Results show that this filament-lamella biphasic structure is tunable via chemical structures such as molecular weight and processing conditions such as temperature and evaporation rate.

Joint Experimental and Theoretical Study on Deposition Morphologies in Polymer Sessile Droplets

Although past experimental and theoretical research has made substantial progress in understanding evaporation behaviors in various suspensions, the fundamental mechanism for polymer sessile droplets is still lacking. One critical effect is the molecular weight on the evaporation behaviors. Here, systematic experiments are carried out to investigate the evaporation behavior of polymer droplets under the effects of polymer concentration, evaporation rate, and especially molecular weight. We obtain polymer films with various morphologies with molecular weights ranging from 2 orders of magnitude to 4 orders of magnitude and polymer concentration across 4 orders of magnitude. We further develop a theoretical model based on the Onsager principle to explain the evaporation mechanism from a dynamic perspective. Analysis indicates that increasing molecular weight or polymer concentration enhances the contact angle hysteresis and slows down the evaporation, resulting in the transition from multiring to coffee ring and eventually to uniform films. The findings offer a guideline for achieving the desired deposition patterns via droplet processing techniques.

In Situ Interfacial-Assembly Perovskite Quantum Dot via Marangoni and Capillary Convection Manipulation for Robust Luminescence

In solid substrates, colloidal solutions produce irregular deposits on the surface by Marangoni flow and capillary flow during evaporation. Reportedly, perovskite quantum dots (PQDs) as a colloidal solution have irregular surfaces based on a similar principle as the coffee ring effect in QD systems when droplets evaporate from the substrate. Given that this issue is due to the direction of Marangoni and capillary flows, the substrate is tilted to change the direction of the flows. The appropriate angle is determined by controlling the angle of the substrate so that the two flows circulate similarly; this method is called "assembly-coating". Herein, we compare the PL intensity before and after the thermal evaporation of the thin films prepared by conventional and assembly-coating. Moreover, by characterizing the diode device (hole-only space charge limited current) for each coating process, the charge carrier characteristics are investigated in detail. Therefore, we suggest a facile strategy to obtain a uniform surface and thermal evaporative stability using colloidal solutions. This strategy is effective in designing surface uniformity and light-emitting layers for colloidal solution deposition and assembly.

Melting Process of Frozen Sessile Droplets on Superhydrophobic Surfaces

Superhydrophobic surfaces can exhibit icephobicity in many ways due to their large contact angles and small rolling angles. The melting process of frozen droplets on superhydrophobic surfaces is still unclear, hindering the understanding of surface icephobicity. In this experimental study of the melting process of frozen sessile droplets on superhydrophobic surfaces, we find two types of melting morphologies with opposite vortex directions on a single-scale nanostructured (SN) superhydrophobic substrate and a hierarchical-scale micronanostructured (HMN) superhydrophobic substrate. Melting pattern visualizations and flow field measurements showed Marangoni convection and natural convection occurring in the melting sessile droplets. For the HMN superhydrophobic substrate, the internal flow was found to be dominated by Marangoni convection due to the temperature gradient along the surface of the droplet. For the SN superhydrophobic substrate, Marangoni convection was inhibited by the superhydrophobic particles at the surface of the droplet, which were shed from the fragile superhydrophobic substrate during the freezing-melting process, as confirmed by surface characterizations of the substrate and flow measurements of a water pool. These results will help researchers better understand the melting process of frozen droplets and in designing novel icephobic surfaces for numerous applications.

Drying Drops of Paint Suspension: From "Fried Eggs" to Quasi-Homogeneous Patterns

Drying of multicomponent sessile drops is a complex phenomenon involving intricate mechanisms. Here, we study the evaporation of drops made of paint suspension and investigate the influence of the substrate temperature and suspension concentration on the resulting deposit patterns. At low concentrations and temperatures, the pigments appear highly concentrated in a narrow area at the center of the drop, a morphology we call "fried eggs". Increasing the temperature or concentration leads to more homogeneous patterns. From a top-view camera used for monitoring the whole evaporative process, we identify three mechanisms responsible for the final pattern: inward/outward flows that convect the pigments, gelation of the paint suspension where pigments accumulate, and final drying of the drop that freezes the location of the pigments onto the substrate. The relative kinetics of these three mechanisms upon concentration and temperature govern the deposit growth and the morphology of the final pattern. These observations are quantitatively supported by rheological measurements highlighting a strong increase of the viscosity with concentration, consistent with the gelation mechanism. Finally, we show that the kinetics of drop drying is controlled by the substrate temperature.

Coupling effects of human serum albumin and sodium chloride on biological desiccation patterns

Desiccation patterns of plasma sessile drops have attracted increasing attention, not only because of the fantastic underlying physics, but also due to their potential of being health diagnostic tools. However, plasma is a multicomponent system, which contains macromolecular proteins and inorganic salts; these components have complicated interactions to define pattern morphologies. Unfortunately, mechanisms of coupling effects of main components on pattern morphologies are still not clear, thus limiting their diagnostic applications. Here we show the coupling effects of human serum albumin (HSA) and sodium chloride (NaCl) on plasma desiccation patterns. Our experiments indicate that NaCl enhances the "coffee ring" effect of HSA to promote its aggregation at the peripheral region and narrows down its aggregation area; this would influence the distribution of internal stresses, resulting in a larger number of radial cracks, with a larger width but a shorter length, than cracks in pure HSA. In the meantime, HSA experiences the gelation process that propagates from the peripheral region to central region and causes the spatiotemporal deviation in the degree of solidification, which induces a higher concentration of NaCl in the central region, thus leading to the formation of crystal patterns. Our further experiments demonstrate that these characteristic patterns are correlated to the variation in the concentration of NaCl, which can be caused by hyponatremia and hypernatremia in real biofluids. Our findings not only provide a new mechanistic insight into biological desiccation patterns, but also bridge the gap between the understanding and diagnostic applications of these desiccation patterns.

The interplay between nucleation and patterning during shear-induced crystallization from solution in a parallel plate geometry

Cooling crystallization of small organic molecules from solution is an important operation for the separation and purification of drug products. In this research, shear-induced nucleation from a supersaturated solution is studied in a parallel plate geometry. Under conditions of shear and small gap sizes, narrow mesoscale circular bands of small crystals appeared spontaneously and reproducibly on the plate's surface. We have investigated the connection between nucleation and the emergence of these circular patterns. Our results show that nucleation occurs preferably in zones with high local shear rate (located at the outer edges of the plates), compared to zones with low local shear rate (at the center of the plates). The time before nucleation occurs decreases significantly for increasing mean shear rate and time. The circular crystalline patterns appear at the plate's surface, where heterogeneous nucleation first occurs. Multiple hypotheses are explored to understand the pattern formation in crystallization. Since no satisfactory explanation is found, a new mechanism is proposed. This hypothesis involves crystals initially forming on the surface of the plates and undergoing stick-slip motion, which influences the local nucleation kinetics. This results in an interplay between (secondary) nucleation and stick-slip motion at the start of the crystallization process. By modifying the surface of the plates, their ability to act as a heterogeneous nucleation site can be altered, allowing control over the formation of patterns.

Influence of aluminum and iron chlorides on the parameters of zigzag patterns on films dried from BSA solutions

The relationships between the structural and aggregational state of bovine serum albumin (BSA) and the specific length and total number of zigzag pattern segments of the film textures formed upon drying biopolymer solutions with aluminum and iron chlorides have been shown. To obtain films, saline solutions of BSA were dried in a glass cuvette under thermostatically controlled conditions. It is shown that the formation of zigzag structures is sensitive to the influence of aluminum chlorides Al³⁺ and iron chlorides Fe³⁺ and depend on the concentration of AlCl₃ and FeCl₃. This may be due to a change in the charge and size of BSA particles and due to a change in conformation or a violation of the structure of BSA. These factors, in turn, affect the hydration of the solution components and the structural state of free water in solution, which presumably also affects the formation of zigzag structures. It is established that the analysis of the specific length and the number of segments of zigzag patterns makes it possible to evaluate changes in the state of biopolymers in the initial solution during structural changes and aggregation.

Single-Photon Emitting Arrays by Capillary Assembly of Colloidal Semiconductor CdSe/CdS/SiO2 Nanocrystals

The controlled placement of colloidal semiconductor nanocrystals (NCs) onto planar surfaces is crucial for scalable fabrication of single-photon emitters on-chip, which are critical elements of optical quantum computing, communication, and encryption. The positioning of colloidal semiconductor NCs such as metal chalcogenides or perovskites is still challenging, as it requires a nonaggressive fabrication process to preserve the optical properties of the NCs. In this work, periodic arrays of 2500 nanoholes are patterned by electron beam lithography in a poly(methyl methacrylate) (PMMA) thin film on indium tin oxide/glass substrates. Colloidal core/shell CdSe/CdS NCs, functionalized with a SiO₂ capping layer to increase their size and facilitate deposition into 100 nm holes, are trapped with a close to optimal Poisson distribution into the PMMA nanoholes via a capillary assembly method. The resulting arrays of NCs contain hundreds of single-photon emitters each. We believe this work paves the way to an affordable, fast, and practical method for the fabrication of nanodevices, such as single-photon-emitting light-emitting diodes based on colloidal semiconductor NCs.

Simultaneous quantification of serum albumin and gamma globulin using Zn(II)-metallosurfactant via a coffee ring pattern

Herein, we report interactivity and conjugate formation ability between a Zn(II)-metallosurfactant and two clinically relevant serum proteins, albumin (ALB) and γ-globulin (GGB). We found that the surfactant-ALB conjugate promotes coffee ring formation, whereas with GGB it gets suppressed, which is due to the difference in structural anisotropy and hydrophobicity of the conjugates. Additionally, validation of this biosensing platform has been established in human serum samples, and it has potential applications for on-spot rapid diagnostics in remote areas.

Inhibiting Cracks in Latte Droplets

Latte is a mixture of coffee and milk and a model of complex fluids containing biomolecules, usually leaving complex deposit patterns after droplet evaporation. Despite the universality and applicability of biofluids, their evaporation and deposition dynamics are not fully understood and controllable because of the complexity of their components. Here we investigate latte droplet evaporation and deposition dynamics, primarily the crack development and inhibition in droplet deposit patterns. With regard to a mixture of milk and coffee, we find that the surfactant-like nature of milk and intermolecular interactions between coffee particles and milk bioparticles are responsible for achieving uniform crack-free deposits. This finding improves our understanding of pattern formation from evaporating droplets with complex biofluids, offering a clue to applications of bioinks with both printability and biocompatibility.

A simple approach for coffee-ring suppression yielding homogeneous drying patterns of ZnO and TiO2 nanoparticles

Evaporation-induced self-assembly in colloidal droplets is a method for organising nanoparticles on substrates, with various resulting patterns. The coffee-ring pattern is among the most common ones, but its non-uniformity limits its applicability, which led to efforts for developing coffee-ring suppression strategies. Considering the wide applicability of ZnO and TiO₂ nanoparticles, there is a high demand for practical means to deposit them as uniform films. Here, we present a simple approach for obtaining highly uniform thin films of ZnO and TiO₂ nanoparticles by drop-coating in ambient conditions, without using surfactants or other surface chemistry modifications. Disc-like films were obtained via a restricted evaporation achieved by covering the droplets with a lid during drying, seconded by the relatively high sedimentation rate of these nanoparticles. To better understand the assembly mechanism, the influence of suspension concentration, type and temperature of the substrate, droplet volume, colloid type, and evaporation rate were studied. The method allows preparing disc-like nanoparticle films with a good control over their diameter and thickness, onto different kinds of substrates (glass, Si, polyethylene terephthalate, polystyrene). By fabricating both two-dimensional lattices and custom disc patterns we highlight the versatility of this drop-coating method and its potential for, e.g., automatized serial production processes.

Ordered stripes to crack patterns in dried particulates of DNA-coated gold colloids via modulating nanoparticle-substrate interactions

The surface pattern in dried droplets of nanoparticle suspension possesses direct correlation with the evaporation profile, which apart from the bulk parameters, can also be altered by tuning the nanoscale interactions. Here, we show that, for sessile drops of DNA-coated gold nanoparticle (DNA-AuNP) solution, the alteration in evaporation pathway of TPCL (three-phase contact line) from stick-slip to mixed mode leads to a surface morphological transition from concentric rings with stripes to radial crack formation within the coffee ring deposit. A freshly cleaned silicon substrate offers hydrophilic/favorable substrate-nanoparticle interaction and produces multiple ordered stripes due to stick-slip motion of the TPCL. Using a SiO₂/Si substrate with ∼200 nm of oxide layer leads to an increase in the initial water contact angle θ_i-w by ∼40°, due to increased hydrophobicity of the substrate. Three distinct modes of evaporation are observed - constant contact radius (CCR), constant contact angle (CCA) and mixed mode, resulting in the formation of radial cracks on a thick coffee ring structure. The critical thickness (h_c), beyond which the cracks start to appear, was measured to be ∼600 nm and is in close agreement with the theoretical estimate of ∼510 nm. Through in situ contact angle and ex situ SEM measurements, we provide an understanding of the observed surface morphological transition in the dried particulate at various nanoparticle densities. Further analysis of the coffee ring width (d), linear crack density (σ) and crack spacing (λ) provides insight into the mechanism of crack formation for droplets dried on oxide-coated substrates.

Deposit formation from evaporating urea-water droplets on substrates of different wettability

HYPOTHESIS

During the evaporation of urea water solution (UWS), the wall temperature and surface properties influence the dynamics of deposit formation by affecting the internal mass transport. These effects are expected to be reflected in the resulting deposit morphology and allow different deposit regimes to be distinguished.

EXPERIMENTS

The temperature of metallic substrates is varied for three different surface treatments to analyze the wetting, evaporation behavior and the crystallization process of single UWS droplets in situ using a high-speed camera. The deposit morphology is captured by confocal microscopy and analyzed via the power spectral density method (PSD). PSD is used to extract the height of different surface features for each deposit, providing valuable information about the local crystallization history.

FINDINGS

A significant influence of the surface properties on the crystallization process as well as on the morphology of the final deposit is found. The influence of wettability is described by the resulting internal mass transport, which determine the urea distribution. PSD analysis quantified distinct trends in the scaling tendencies of the deposit aggregates under different wall conditions. The local crystal growth history extracted by PSD agrees well with proposed crystallization mechanisms, which is further supported by high-speed and SEM imaging.

Drying of bio-colloidal sessile droplets: Advances, applications, and perspectives

Drying of biologically-relevant sessile droplets, including passive systems such as DNA, proteins, plasma, and blood, as well as active microbial systems comprising bacterial and algal dispersions, has garnered considerable attention over the last decades. Distinct morphological patterns emerge when bio-colloids undergo evaporative drying, with significant potential in a wide range of biomedical applications, spanning bio-sensing, medical diagnostics, drug delivery, and antimicrobial resistance. Consequently, the prospects of novel and thrifty bio-medical toolkits based on drying bio-colloids have driven tremendous progress in the science of morphological patterns and advanced quantitative image-based analysis. This review presents a comprehensive overview of bio-colloidal droplets drying on solid substrates, focusing on the experimental progress during the last ten years. We provide a summary of the physical and material properties of relevant bio-colloids and link their native composition (constituent particles, solvent, and concentrations) to the patterns emerging due to drying. We specifically examined the drying patterns generated by passive bio-colloids (e.g., DNA, globular, fibrous, composite proteins, plasma, serum, blood, urine, tears, and saliva). This article highlights how the emerging morphological patterns are influenced by the nature of the biological entities and the solvent, micro- and global environmental conditions (temperature and relative humidity), and substrate attributes like wettability. Crucially, correlations between emergent patterns and the initial droplet compositions enable the detection of potential clinical abnormalities when compared with the patterns of drying droplets of healthy control samples, offering a blueprint for the diagnosis of the type and stage of a specific disease (or disorder). Recent experimental investigations of pattern formation in the bio-mimetic and salivary drying droplets in the context of COVID-19 are also presented. We further summarized the role of biologically active agents in the drying process, including bacteria, algae, spermatozoa, and nematodes, and discussed the coupling between self-propulsion and hydrodynamics during the drying process. We wrap up the review by highlighting the role of cross-scale in situ experimental techniques for quantifying sub-micron to micro-scale features and the critical role of cross-disciplinary approaches (e.g., experimental and image processing techniques with machine learning algorithms) to quantify and predict the drying-induced features. We conclude the review with a perspective on the next generation of research and applications based on drying droplets, ultimately enabling innovative solutions and quantitative tools to investigate this exciting interface of physics, biology, data sciences, and machine learning.

Surfactant Control of Coffee Ring Formation in Carbon Nanotube Suspensions

The coffee ring effect regularly occurs during the evaporation of colloidal droplets and is often undesirable. Here we show that adding a specific concentration of a surfactant can mitigate this effect. We have conducted experiments on aqueous suspensions of carbon nanotubes that were prepared with cationic surfactant dodecyltrimethylammonium bromide added at 0.2, 0.5, 1, 2, 5, and 10 times the critical micelle concentration. Colloidal droplets were deposited on candidate substrates for printed electronics with varying wetting characteristics: glass, polyethylene terephthalate, fluoroethylene propylene copolymer, and polydimethylsiloxane. Following drying, four pattern types were observed in the final deposits: dot-like, uniform, coffee ring deposits, and combined patterns (coffee ring with a dot-like central deposit). Evaporation occurred predominantly in constant contact radius mode for most pattern types, except for some cases that led to uniform deposits in which early stage receding of the contact line occurred. Image analysis and profilometry yielded deposit thicknesses, allowing us to identify a coffee ring subfeature in all uniform deposits and to infer the percentage coverage in all cases. Importantly, a critical surfactant concentration was identified for the generation of highly uniform deposits across all substrates. This concentration resulted in visually uniform deposits consisting of a coffee ring subfeature with a densely packed center, generated from two distinct evaporative phases.

Development of a Workflow to Engineer Tailored Microparticles Via Inkjet Printing

PURPOSE

New drug development and delivery approaches result in an ever-increasing demand for tailored microparticles with defined sizes and structures. Inkjet printing technologies could be promising new processes to engineer particles with defined characteristics, as they are created to precisely deliver liquid droplets with high uniformity.

METHODS

D-mannitol was used as a model compound alone or co-processed with the pore former agent ammonium bicarbonate, and the polymer polyethylene glycol 200. Firstly, a drop shape analyzer was used to characterize and understand ink/substrate interactions, evaporation, and solidification kinetics. Consequently, the process was transferred to a laboratory-scale inkjet printer and the resulting particles collected, characterized and compared to others obtained via an industrial standard technique.

RESULTS

The droplet shape analysis allowed to understand how 3D structures are formed and helped define the formulation and process parameters for inkjet printing. By adjusting the drop number and process waveform, spherical particles with a mean size of approximately 100 µm were obtained. The addition of pore former and polymer allowed to tailor the crystallization kinetics, resulting in particles with a different surface (i.e., spike-like surface) and bulk (e.g. porous and non-porous) structure.

CONCLUSION

The workflow described enabled the production of 3D structures via inkjet printing, demonstrating that this technique can be a promising approach to engineer microparticles.

Effect of Nanoparticle Addition on Evaporation of Jet Fuel Liquid Films and Nanoparticle Deposition Patterns during Evaporation

Jet fuel-based nanofluid fuel has been proposed for improving the energy density and utilization efficiency of jet fuel that is widely applied in aircraft powered by aviation turbine engines. To recognize the evaporation behavior of the formed liquid film as a jet fuel-based nanofluid sprayed onto the engine wall or blades, this paper presents the evaporation and deposition characteristics of the jet fuel-based nanofluid liquid film adhering on the hydrophilic substrate. The changes in contact line, contact angle, volume, and deposition pattern during liquid film evaporation under different substrate temperatures, different nanoparticle concentrations, and different kinds of nanoparticle additions were investigated. The effect of nano-Al addition on the evaporation kinetics and deposition pattern of the nano-Al/jet fuel (nAl/JF) nanofluid fuel liquid film was explored. Repeated pinning and de-pinning of contact lines during evaporation occurred, resulting in the formation of concentric multi-ring deposition patterns. The addition of nano-Al increased the evaporation rate and shortened the evaporation lifetime, demonstrating a promotion effect on jet fuel liquid film evaporation. The existence of an energy barrier shows that the movement of three-phase contact lines on the hydrophilic solid surface presented not a continuous sliding behavior but a "stick-slip" behavior, and there were multiple jumps in contact lines and contact angles. Finally, a comparison was made with the deposition pattern of jet fuel liquid films with different graphite and Fe nanoparticle additions during evaporation. The mechanism of deposition phenomena was deeply revealed by the analysis of capillary flow and Marangoni recirculation.

Self-assembly of carbon nanodots induced by liquid-liquid phase separation in a surface microdroplet

Evaporating a sessile drop of ternary solutions containing one hydrotrope (such as ethanol) and two immiscible fluids exhibiting fascinating phase separation behaviours, has opened up a new pathway for controlled nanomaterial assembly. In this work, we studied the influence of liquid-liquid phase separation (LLPS) on the assembly of carbon nanodots (C-dots), 2 nm fluorescent carbon-based nanomaterials with high water solubility. Through self-evaporation of a micro-sized droplet containing ethanol, C-dot-water solution and different oils on a hydrophobic surface, C-dots rearranged into film, porous and granular structures by controlling the properties of oil component in the tenary droplet. Vapour pressure, solubility, surface tension and compositions of the oil components were investigated systematically for their impacts on the evaporation process of C-dot-laden droplets. By using confocal microscopy, we clearly revealed that C-dot assembly was triggered by LLPS in these four oil-water-ethanol ternary systems. The corresponding evaporation and assembly processes were unravelled to be determined by how the ternary solutions pass through the liquid-liquid equilibrium curves in the phase diagrams during evaporation. Our findings deepen the understanding of phase-separation behaviours for nanomaterial assembly as well as provide a novel, simple, and well-controlled approach for depositing different C-dot based nanostructures onto surfaces, which will benefit a wide range of practical applications in the fields of energy, environment and health.

Sequential Deposition of Integrated Cathode-Inorganic Separator-Anode Multilayers for High Performance Li-Ion Batteries

A porous, spray-deposited Al₂O₃-based separator was developed to enable the direct deposition of an electrode/separator/electrode Li-ion battery full cell assembly in a single operation. The optimized sprayed separator consisted of 50 nm Al₂O₃ particles, 1 wt % poly(acrylic acid), and 5 wt % styrene-butadiene rubber, deposited from an 80:20 vol % suspension of water and isopropanol. Separators between 5 and 22 μm thick had consistent and similar porosity of ∼58%, excellent wettability, thermal stability to at least 180 °C, adequate electrochemical stability and high effective ionic conductivity of ∼1 mS cm^-1 at room temperature in an EC/DMC electrolyte, roughly double that of a conventional polypropylene separator. A sequentially deposited three-layer LiFePO₄/Al₂O₃/Li₄Ti₅O₁₂ full cell, the first of its kind, showed similar rate performance to an identical cell with a conventional polypropylene separator, with a capacity of ∼50 mAh g^-1 at 30 C. However, after cycling at 2 C for 400 cycles, Al₂O₃ separator full cells retained 96.3% capacity, significantly more than conventional full cells with a capacity of 79.2% remaining.

A Bionic Interface to Suppress the Coffee-Ring Effect for Reliable and Flexible Perovskite Modules with a Near-90% Yield Rate

The inhomogeneity, poor interfacial contact, and pinholes caused by the coffee-ring effect severely affect the printing reliability of flexible perovskite solar cells (PSCs). Herein, inspired by the bio-glue of barnacles, a bionic interface layer (Bio-IL) of NiO_x /levodopa is introduced to suppress the coffee-ring effect during printing perovskite modules. The coordination effect of the sticky functional groups in Bio-IL can pin the three-phase contact line and restrain the transport of perovskite colloidal particles during the printing and evaporation process. Moreover, the sedimentation rate of perovskite precursor is accelerated due to the electrostatic attraction and rapid volatilization from an extraordinary wettability. The superhydrophilic Bio-IL affords an even spread over a large-area substrate, which boosts a complete and uniform liquid film for heterogeneous nucleation as well as crystallization. Perovskite films on different large-area substrates with negligible coffee-ring effect are printed. Consequently, inverted flexible PSCs and perovskite solar modules achieve a high efficiency of 21.08% and 16.87%, respectively. This strategy ensures a highly reliable reproducibility of printing PSCs with a near 90% yield rate.

Pattern of an Evaporated Colloidal Droplet on a Porous Membrane Dictated by Competitive Processes of Flow and Absorption

Understanding the deposition pattern formed by an evaporated colloidal drop is of fundamental and technological interest. Such an evaporative process is important in various applications starting from inkjet printing to disease diagnosis. In this work, it is shown that the deposit pattern on a porous membrane can be tuned by varying the colloidal viscosity and membrane pore size. We have used small-angle X-ray scattering (SAXS) in scanning mode for profiling of deposit morphology and also for estimation of the interparticle correlation. It is demonstrated that low viscosity and small pore size favor a centrally dipped pattern owing to the coffee ring effect, which can be modified to a contrasting centrally peaked pattern by increasing the viscosity and pore size. To comprehend the experimental observations, a computer model has been developed using a continuity equation that well corroborates the experimental observations on the final deposited pattern and also provides the time evolution of the pattern. The work provides a way to tune the pattern of colloidal stain on a porous substrate by controlling flow and absorption.

Quantification of Desiccated Extracellular Vesicles by Quartz Crystal Microbalance

Extracellular vesicle (EV) quantification is a procedure through which the biomedical potential of EVs can be used and their biological function can be understood. The number of EVs isolated from cell culture media depends on the cell status and is especially important in studies on cell-to-cell signaling, disease modeling, drug development, etc. Currently, the methods that can be used to quantify isolated EVs are sparse, and each have limitations. In this report, we introduce the application of a quartz crystal microbalance (QCM) as a biosensor for quantifying EVs in a small drop of volatile solvent after it evaporates and leaves desiccated EVs on the surface of the quartz crystal. The shifts in the crystal’s resonant frequency were found to obey Sauerbrey’s relation for EV quantities up to 6 × 10⁷, and it was determined that the biosensors could resolve samples that differ by at least 2.7 × 10⁵ EVs. A ring-shaped pattern enriched in EVs after the samples had dried on the quartz crystal is also reported and discussed. QCM technology is highly sensitive and only requires small sample volumes and is significantly less costly compared with the approaches that are currently used for EV quantification.

Challenges, Prospects, and Emerging Applications of Inkjet-Printed Electronics: A Chemist's Point of View

Driven by the development of new functional inks, inkjet-printed electronics has achieved several milestones upon moving from the integration of simple electronic elements (e.g., temperature and pressure sensors, RFID antennas, etc.) to high-tech applications (e.g. in optoelectronics, energy storage and harvesting, medical diagnosis). Currently, inkjet printing techniques are limited by spatial resolution higher than several micrometers, which sets a redhibitorythreshold for miniaturization and for many applications that require the controlled organization of constituents at the nanometer scale. In this Review, we present the physico-chemical concepts and the equipment constraints underpinning the resolution limit of inkjet printing and describe the contributions from molecular, supramolecular, and nanomaterials-based approaches for their circumvention. Based on these considerations, we propose future trajectories for improving inkjet-printing resolution that will be driven and supported by breakthroughs coming from chemistry. Please check all text carefully as extensive language polishing was necessary. Title ok? Yes.

Surfactant-like Peptide Self-Assembled into Hybrid Nanostructures for Electronic Nose Applications

An electronic nose (e-nose) utilizes a multisensor array, which relies on the vector contrast of combinatorial responses, to effectively discriminate between volatile organic compounds (VOCs). In recent years, hierarchical structures made of nonbiological materials have been used to achieve the required sensor diversity. With the advent of self-assembling peptides, the ability to tune nanostructuration, surprisingly, has not been exploited for sensor array diversification. In this work, a designer surfactant-like peptide sequence, CG₇-NH₂, is used to fabricate morphologically and physicochemically heterogeneous "biohybrid" surfaces on Au-covered chips. These multistructural sensing surfaces, containing immobilized hierarchical nanostructures surrounded by self-assembled monolayers, are used for the detection and discrimination of VOCs. Through a simple and judicious design process, involving changes in pH and water content of peptide solutions, a five-element biohybrid sensor array coupled with a gas-phase surface plasmon resonance imaging system is shown to achieve sufficient discriminatory capabilities for four VOCs. Moreover, the limit of detection of the multiarray system is bench-marked at <1 and 6 ppbv for hexanoic acid and phenol (esophago-gastric biomarkers), respectively. Finally, the humidity effects are characterized, identifying the dissociation rate constant as a robust descriptor for classification, further exemplifying their efficacy as biomaterials in the field of artificial olfaction.

Influence of fluid flows on electric double layers in evaporating colloidal sessile droplets

A model is developed for describing the transport of charged colloidal particles in an evaporating sessile droplet on the electrified metal substrate in the presence of a solvent flow. The model takes into account the electric charge of colloidal particles and small ions produced by electrolytic dissociation of the active groups on the colloidal particles and solvent molecules. We employ a system of self-consistent Poisson and Nernst-Planck equations for electric potential and average concentrations of colloidal particles and ions with the appropriate boundary conditions. The fluid dynamics, temperature distribution and evaporation process are described with the Navier-Stokes equations, equations of heat conduction and vapor diffusion in air, respectively. The developed model is used to carry out a first-principles numerical simulation of charged silica colloidal particle transport in an evaporating aqueous droplet. We find that electric double layers can be destroyed by a sufficiently strong fluid flow.

Evaporation Patterns of Dextran-Poly(Ethylene Glycol) Droplets with Changes in Wettability and Compatibility

The dextran−PEG system is one of the most famous systems exhibiting phase separation. Various phase behaviors, including the evaporation process of the dextran−PEG system, have been studied in order to understand the physicochemical mechanism of intracellular phase separation and the effect of condensation on the origin of life. However, there have been few studies in dilute regime. In this study, we focused on such regimes and analyzed the pattern formation by evaporation. The specificity of this regime is the slow onset of phase separation due to low initial concentration, and the separated phases can have contrasting wettability to the substrate as evaporation progresses. When the polymer concentration is rather low (<5 wt%), the dextran−PEG droplets form a phase-separated pattern, consisting of PEG at the center and dextran ring of multiple strings pulling from the ring. This pattern formation is explained from the difference in wettability and compatibility between dextran and PEG upon condensation. At the initial dilute stage, the dextran-rich phase with higher wettability accumulates at the contact line of the droplet to form a ring pattern, and then forms multiple domains due to density fluctuation. The less wettable PEG phase recedes and pulls the dextran domains, causing them to deform into strings. Further condensation leads to phase separation, and the condensed PEG with improved wettability stops receding and prevents a formed circular pattern. These findings suggest that evaporation patterns of polymer blend droplets can be manipulated through changes in wettability and compatibility between polymers due to condensation, thus providing the basis to explore origins of life that are unique to the process of condensate formation from dilute systems.

Patterns from dried drops as a characterisation and healthcare diagnosis technique, potential and challenges: A review

When particulate-laden droplets evaporate, they leave behind complex patterns on the substrate depending on their composition and the dynamics of their evaporation. Over the past two decades, there has been an increased interest in interpreting these patterns due to their numerous applications in biomedicine, forensics, food quality analysis and inkjet printing. The objective of this review is to investigate the use of patterns from dried drops as a characterisation and diagnosis technique. The patterns left behind by dried drops of various complex fluids are categorised. The potential applications of these patterns are presented, focussing primarily on healthcare, where the future impact could be greatest. A discussion on the limitations which must be overcome and prospective works that may be carried out to allow for widespread implementation of this technique is presented in conclusion.

DC field coupled evaporation of a sessile gold nanofluid droplet

The coffee stain formed when a sessile nanofluid colloidal droplet dries on a substrate displays distinct nanoparticle aggregation regimes. We employ scanning electron microscopy to study the coffee stain morphologies when DC electric fields are applied to drying aqueous suspension droplets of CTAB capped gold nanorods (Au-NRs) on a hydrophilic substrate. We observe a typical coffee ring edge with several Au-NR domains due to outward capillary flow both in the absence and presence of the electric field. The Au-NRs at the coffee ring edge assemble in a smectic-like phase with homogeneous alignment in a zero DC field. Despite the presence of strong evaporation-induced flows, application of a DC electric field perpendicular to the substrate results in homeotropic alignment of the Au-NRs at the coffee ring edge. Clusters of Au-NRs with short-range order form at the inner coffee ring edge which we attribute to Marangoni eddies. Moving towards the centre of the coffee stain, we note a depletion region lacking particles, followed by non-uniform deposition of Au-NRs. Au-NR arrays are also found to deposit outside the coffee ring, presumably due to depinning of the evaporating droplet during the initial stages of droplet drying. In contrast to the outer coffee ring edge, we note no change in Au-NR orientation in other regions of the stain due to the extremely low particle concentrations. We believe that our results are applicable to assemblies of a variety of surfactant capped metal nanorods.

Nanostructured Plasma Polymerized Fluorocarbon Films for Drop Coating Deposition Raman Spectroscopy (DCDRS) of Liposomes

Raman spectroscopy is one of the most used biodetection techniques. However, its usability is hampered in the case of low concentrated substances because of the weak intensity of the Raman signal. To overcome this limitation, the use of drop coating deposition Raman spectroscopy (DCDRS), in which the liquid samples are allowed to dry into well-defined patterns where the non-volatile solutes are highly concentrated, is appropriate. This significantly improves the Raman sensitivity when compared to the conventional Raman signal from solution/suspension. As DCDRS performance strongly depends on the wetting properties of substrates, we demonstrate here that the smooth hydrophobic plasma polymerized fluorocarbon films prepared by magnetron sputtering (contact angle 108°) are well-suited for the DCDRS detection of liposomes. Furthermore, it was proved that even better improvement of the Raman signal might be achieved if the plasma polymer surfaces are roughened. In this case, 100% higher intensities of Raman signal are observed in comparison with smooth fluorocarbon films. As it is shown, this effect, which has no influence on the profile of Raman spectra, is connected with the increased hydrophobicity of nanostructured fluorocarbon films. This results in the formation of dried liposomal deposits with smaller diameters and higher preconcentration of liposomes.

Precipitation dynamics of surrogate respiratory sessile droplets leading to possible fomites

HYPOTHESIS

The droplets ejected from an infected host during expiratory events can get deposited as fomites on everyday use surfaces. Recognizing that these fomites can be a secondary route for disease transmission, exploring the deposition pattern of such sessile respiratory droplets on daily-use substrates thus becomes crucial.

EXPERIMENTS

The used surrogate respiratory fluid is composed of a water-based salt-protein solution, and its precipitation dynamics is studied on four different substrates (glass, ceramic, steel, and PET). For tracking the final deposition of viruses in these droplets, 100 nm virus emulating particles (VEP) are used and their distribution in dried-out patterns is identified using fluorescence and SEM imaging techniques.

FINDINGS

The final precipitation pattern and VEP deposition strongly depend on the interfacial transport processes, edge evaporation, and crystallization dynamics. A constant contact radius mode of evaporation with a mixture of capillary and Marangoni flows results in spatio-temporally varying edge deposits. Dendritic and cruciform-shaped crystals are majorly seen in all substrates except on steel, where regular cubical crystals are formed. The VEP deposition is higher near the three-phase contact line and crystal surfaces. The results showed the role of interfacial processes in determining the initiation of fomite-type infection pathways in the context of COVID-19.

Quantum Dot Self-Assembly Deposition in Physically Confined Microscale Space by Using an Inkjet Printing Technique

Inkjet printing technique is susceptible to form coffer-ring patterns and inhomogeneous films owing to the evaporation and its accompanying hydrodynamics of microscale quantum dot droplet. Pioneer efforts are usually confined to two-dimensional flat substrates and inks with mixed solvents/additives. Herein we demonstrate that physically confined space offers an additional parameter in tailoring such processes of droplets and the following quantum-dot self-assembly deposition, without extra modification of quantum dots or solvent chemistry. Owing to the boundary of physically confined space, two three-phase border lines in both the bottom center (horizontal direction) and the barrier of the bank substrate (vertical direction) arise, inducing dual capillary flows and Marangoni backflows. The evaporation, fluid flow, and film-forming process in physically confined space are studied by introducing well-prepared single-solvent quantum dots inks. The systematical analysis offers valuable instructions including ink preparation, surface modification, and postprocessing evaporation technique for inkjet-printed patterning applications, especially for pixelated display, polychrome patterning, and sensor array.

Evaporation and deposition of inclined colloidal droplets

Colloidal droplets on flat solid substrates commonly leave symmetric ring-like deposits due to coffee-ring flows during evaporation. On inclined substrates, droplet shapes may become asymmetric by gravity. On this basis, it is not clear how their evaporation dynamics and final deposits are changed depending on inclination. Here we explore evaporation and deposition dynamics of colloidal droplets on inclined substrates, mainly by controlling colloidal particle size, substrate inclination, and relative humidity, which are crucial to gravitational intervention and evaporation dynamics. We experimentally investigate two different flows with opposite directions: downward sedimentation flows by gravity (\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$v_s$$\end{document}vs) and upward capillary flows by evaporation (\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$v_c$$\end{document}vc). We find that the competition of two flows determines the formation of final deposits with a flow speed ratio of \documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$\alpha = v_s/v_c$$\end{document}α=vs/vc. Notably, for \documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$\alpha$$\end{document}α\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$\ll$$\end{document}≪ 1, evaporation-driven upward flows overwhelm sedimentation-driven downward flows, resulting in accentuated particle movement towards the top ring, which seems to defy gravitational intervention. We suggest a possible explanation for the flow speed dependence of final deposits in evaporating colloidal droplets. This study offers a framework to understand the intervention of inclination to the formation of final deposits and how to overcome the deposit pattern radial asymmetry, achieving symmetric deposit widths from inclined colloidal droplets.