A review on recent developments in electrochemical hydrogen peroxide synthesis with a critical assessment of perspectives and strategies

Bioinspired Tetranuclear Manganese Cubane Complex as an Efficient Molecular Electrocatalyst for Two-Electron Water Oxidation Towards Hydrogen Peroxide

Stable homogeneous two-electron water oxidation electrocatalysts are highly demanded to understand the precise mechanism and reaction intermediates of electrochemical H2O2 production. Here we report a tetranuclear manganese complex with a cubane structure which can electrocatalyze water oxidation to hydrogen peroxide under alkaline and neutral conditions. Such a complex demonstrates an optimal Faradaic efficiency (FE) of 87 %, which is amongst (if not) the highest FE(H2O2) of reported homogeneous and heterogeneous electrocatalysts. In addition, active species were identified and co-catalysts were excluded through ESI-MS characterization. Furthermore, we identified water binding sites and isolated one-electron oxidation intermediate by chemical oxidation of the catalyst in the presence of water substrates. It is evident that efficient proton-accepting electrolytes avoid rapid proton building-up at electrode and substantially improve reaction rate and selectivity. Accordingly, we propose a two-electron catalytic cycle model for water oxidation to hydrogen peroxide with the bioinspired molecular electrocatalyst. The present work is expected to provide an ideal platform to elucidate the two-electron WOR mechanism at the atomic level.

Synergy of oxygen reduction for H2O2 production and electro-fenton induced by atomic hydrogen over a bifunctional cathode towards water purification

In the Electro-Fenton (EF) process, hydrogen peroxide (H2O2) is produced in situ by a two-electron oxygen reduction reaction (2e ORR), which is further activated by electrocatalysts to generate reactive oxygen specieces (ROS). However, the selectivity of 2e transfer from catalysts to O2 is still unsatisfactory, resulting in the insufficient H2O2 availability. Carbon based materials with abundant oxygen-containing functional groups have been used as excellent 2e ORR electrocatalysts, and atomic hydrogen (H*) can quickly transfer one electron to H2O2 in a wide pH range and avoiding the restrict of traditional Fenton reaction. Herein, nickel nanoparticles growth on oxidized carbon deposited on modified carbon felt (Ni/Co@CFAO) was prepared as a bifunctional catalytic electrode coupling 2e ORR to form H2O2 with H* reducing H2O2 to produce ROS for highly efficient degradation of antibiotics. Electrochemical oxidation and thermal treatment were used to modulate the structure of carbon substrates for increasing the electro-generation of H2O2, while H* was produced over Ni sites through H2O/H+ reduction constructing an in-situ EF system. The experimental results indicated that 2e ORR and H* induced EF processes could promote each other mutually. The optimized Ni/Co@CFAO with a Ni:C mass ratio of 1:9 exhibited a high 2e selectivity and H2O2 yield of 49 mg L-1. As a result, the designed Ni/Co@CFAO exhibited excellent electrocatalytic ability to degrade tetracycline (TC) under different aqueous environmental conditions, and achieved 98.5% TC removal efficiency within 60 min H2O2 and H* were generated simultaneously at the bifunctional cathode and react to form strong oxidizing free radicals •OH. At the same time, O2 gained an electron to form •O2-, which could react with •OH and H2O to form 1O2, which had relatively long life (10-6∼10-3 s), further promoting the efficient removal of antibiotics in water.

The Still Elusive Role of Lightweight Doping in Carbon-Based Electrocatalysts for the Selective Oxygen Reduction Reaction to Hydrogen Peroxide

The two-electron electrocatalytic oxygen reduction reaction (ORR) to hydrogen peroxide (H2O2) is a valuable alternative to the more conventional and energy-intensive anthraquinone process. From a circularity viewpoint, metal-free catalysts constitute a sustainable alternative for the process. In particular, lightweight hetero-doped C-materials are cost-effective and easily scalable samples that replace - more and more frequently - the use of critical raw elements in the preparation of highly performing (electro)catalysts. Anyhow, their large-scale exploitation in industrial processes still suffers from technical limits of samples upscale and reproducibility other than a still moderate comprehension of their action mechanism in the process. This concept article offers a comprehensive and exhaustive "journey" through the most representative lightweight hetero-doped C-based electrocatalysts and their performance in the 2e- ORR process. It provides an interpretation of phenomena at the triple-phase interface of solid catalyst, liquid electrolyte and gaseous oxygen based on the doping-driven generation of ideal electronic microenvironments at the catalyst surface.

Covalent Organic Frameworks Based Electrocatalysts for Two-Electron Oxygen Reduction Reaction: Design Principles, Recent Advances, and Perspective

Hydrogen peroxide (H2O2) is an environmentally friendly oxidant with a wide range of applications, and the two-electron pathway (2e-) of the oxygen reduction reaction (ORR) for H2O2 production has attracted much attention due to its eco-friendly nature and operational simplicity in contrast to the conventional anthraquinone process. The challenge is to design electrocatalysts with high activity and selectivity and to understand their structure-activity relationship and catalytic mechanism in the ORR process. Covalent organic frameworks (COFs) provide an efficient template for the construction of highly efficient electrocatalysts due to their designable structure, excellent stability, and controllable porosity. This review firstly outlines the design principles of COFs, including the selection of metallic and nonmetallic active sites, the modulation of the electronic structure of the active sites, and the dimensionality modulation of the COFs, to provide guidance for improving the production performance of H2O2. Subsequently, representative results are summarized in terms of both metallic and metal-free sites to follow the latest progress. Moreover, the challenges and perspectives of 2e- ORR electrocatalysts based on COFs are discussed.

Roles of Oxygen-Containing Functional Groups in Carbon for Electrocatalytic Two-Electron Oxygen Reduction Reaction

Recent years have witnessed great research interests in developing high-performance electrocatalysts for the two-electron (2e-) oxygen reduction reaction (ORR) that enables the sustainable and flexible synthesis of H2O2. Carbon-based electrocatalysts exhibit attractive catalytic performance for the 2e- ORR, where oxygen-containing functional groups (OFGs) play a decisive role. However, current understanding is far from adequate, and the contribution of OFGs to the catalytic performance remains controversial. Therefore, a critical overview on OFGs in carbon-based electrocatalysts toward the 2e- ORR is highly desirable. Herein, we go over the methods for constructing OFGs in carbon including chemical oxidation, electrochemical oxidation, and precursor inheritance. Then we review the roles of OFGs in activating carbon toward the 2e- ORR, focusing on the intrinsic activity of different OFGs and the interplay between OFGs and metal species or defects. At last, we discuss the reasons for inconsistencies among different studies, and personal perspectives on the future development in this field are provided. The results provide insights into the origin of high catalytic activity and selectivity of carbon-based electrocatalysts toward the 2e- ORR and would provide theoretical foundations for the future development in this field.

Efficient Electrosynthesis of Hydrogen Peroxide Using Oxygen-Doped Porous Carbon Catalysts at Industrial Current Densities

Metal-free carbon catalysts (MFCCs) are one of the commonly used catalysts for electrocatalytic two-electron oxygen reduction (2e- ORR) synthesis of hydrogen peroxide (H2O2). Oxygen doping is an effective means to improve the performance of MFCCs, but the performance of oxygen-doped carbon catalysts is still not high enough, and the contribution of different oxygen functional groups (OFGs) to the catalytic performance is still inconclusive. In this paper, carbon-based catalysts with different oxygen contents and ratios of OFGs were prepared, and the high 2e- ORR activity of COOH + C-OH was demonstrated by combining the results of experiments and theoretical calculations. The prepared oxygen-doped carbon-based catalyst C-0.1M80 achieved an onset potential of 0.795 V (vs RHE), a selectivity of up to 98.2% (0.6 V vs RHE), and a H2O2 oxidation current of 1.33 mA cm-2 (0.5 V vs RHE) in a rotating ring-disk electrode test (0.1 M KOH solution), which was an outstanding performance in MFCCs. In a solid electrolyte flow cell, C-0.1M80 achieved a Faraday efficiency of 97.5% at 200 mA cm-2 with a corresponding H2O2 production rate of 123.7 mg cm-2 h-1. In addition, a flow cell stability test was performed at an industrial current density (100 mA cm-2) with an astounding 200 h of uninterrupted operation, also achieving an outstanding average Faradaic efficiency (95.8%).

Hydrogen peroxide electrogeneration from O2 electroreduction: A review focusing on carbon electrocatalysts and environmental applications

Hydrogen peroxide (H2O2) stands as one of the foremost utilized oxidizing agents in modern times. The established method for its production involves the intricate and costly anthraquinone process. However, a promising alternative pathway is the electrochemical hydrogen peroxide production, accomplished through the oxygen reduction reaction via a 2-electron pathway. This method not only simplifies the production process but also upholds environmental sustainability, especially when compared to the conventional anthraquinone method. In this review paper, recent works from the literature focusing on the 2-electron oxygen reduction reaction promoted by carbon electrocatalysts are summarized. The practical applications of these materials in the treatment of effluents contaminated with different pollutants (drugs, dyes, pesticides, and herbicides) are presented. Water treatment aiming to address these issues can be achieved through advanced oxidation electrochemical processes such as electro-Fenton, solar-electro-Fenton, and photo-electro-Fenton. These processes are discussed in detail in this work and the possible radicals that degrade the pollutants in each case are highlighted. The review broadens its scope to encompass contemporary computational simulations focused on the 2-electron oxygen reduction reaction, employing different models to describe carbon-based electrocatalysts. Finally, perspectives and future challenges in the area of carbon-based electrocatalysts for H2O2 electrogeneration are discussed. This review paper presents a forward-oriented viewpoint of present innovations and pragmatic implementations, delineating forthcoming challenges and prospects of this ever-evolving field.

New Insights on Designing the Next-Generation Materials for Electrochemical Synthesis of Reactive Oxidative Species Towards Efficient and Scalable Water Treatment: A Review and Perspectives

Electrochemical water remediation technologies offer several advantages and flexibility for water treatment and degradation of contaminants. These technologies generate reactive oxidative species (ROS) that degrade pollutants. For the implementation of these technologies at an industrial scale, efficient, scalable, and cost-effective in-situ ROS synthesis is necessary to degrade complex pollutant mixtures, treat large amount of contaminated water, and clean water in a reasonable amount of time and cost. These targets are directly dependent on the materials used to generate the ROS, such as electrodes and catalysts. Here, we review the key design aspects of electrocatalytic materials for efficient in-situ ROS generation. We present a mechanistic understanding of ROS generation, including their reaction pathways, and integrate this with the key design considerations of the materials and the overall electrochemical reactor/cell. This involves tunning the interfacial interactions between the electrolyte and electrode which can enhance the ROS generation rate up to ~ 40% as discussed in this review. We also summarized the current and emerging materials for water remediation cells and created a structured dataset of about 500 electrodes and 130 catalysts used for ROS generation and water treatment. A perspective on accelerating the discovery and designing of the next generation electrocatalytic materials is discussed through the application of integrated experimental and computational workflows. Overall, this article provides a comprehensive review and perspectives on designing and discovering materials for ROS synthesis, which are critical not only for successful implementation of electrochemical water remediation technologies but also for other electrochemical applications.

New diamond coatings for a safer electrolytic disinfection

In this work, a new coating of boron-doped diamond ultra-nanocrystalline (U-NBDD), tailored to prevent massive formation of perchlorates during disinfection, is evaluated as electrode for the reclaiming of treated secondary wastewater by the electrochemically assisted disinfection process. Results obtained are compared to those obtained by using a standard electrode (STD) that was evaluated as a standard in previous research showing outstanding performance for this application. First tests were carried out to evaluate the chlorine speciation obtained after the electrolysis of synthetic chloride solutions at two different ranges of current densities. Concentrations of hypochlorite obtained using the U-NBDD anode at 25 mA cm-2 were 1.5-fold higher, outperforming STD anode; however, at 300 mA cm-2, an overturn on the behavior of anodes occurs where the amount of hypochlorite produced on STD anode was 1.5-fold higher. Importantly, at low current density the formation of chlorates and perchlorates is null using U-NBDD. Then, the disinfection of the real effluent of the secondary clarifier of a municipal wastewater treatment facility is assessed, where inactivation of Escherichia coli is achieved at low charge applied per volume electrolyzed (0.08 A h L-1) at 25 mA cm-2 using the U-NBDD. These findings demonstrate the appropriateness of the strategy followed in this work to obtain safer electro-disinfection technologies for the reclaiming of treated wastewater.

SOx-modified porous carbon as a highly active electrocatalyst for efficient H2O2 generation

A SOx-decorated porous carbon electrocatalyst that exhibits excellent 2e- oxygen reduction reaction activity is synthesized using UV-curing technology in combination with a pyrolysis process. The H2O2 selectivity using the SOx-porous C shows 95.1% at 0.4 V and delivers a H2O2 production rate of 604.2 mmol gcat-1 h-1. Density-functional theory calculations reveal the reasons for the improvement of catalytic performance.

Anthraquinone-Polyaniline-Integrated Textile Platforms for In Situ Electrochemical Production of Hydrogen Peroxide for Microbial Deactivation

Hydrogen peroxide (H₂O₂) is a versatile and effective disinfectant against common pathogenic bacteria such as Escherichia coli (E. coli). Electrochemical H₂O₂ generation has been studied in the past, but a lack of studies exists on miniaturized electrochemical platforms for the on-demand synthesis of H₂O₂ for antibacterial applications. In this article, a chemically modified cotton textile platform capable of in situ H₂O₂ production is demonstrated for E. coli deactivation. The cotton textile was modified by layer-by-layer coating with conductive carbon nanotubes/cellulose nanocrystals (CNT/CNC) and a polymer of polyaniline (PANI) decorated with anthraquinone (AQ), designated as the AQ@PANI@CNT/CNC@textile antibacterial patch. The AQ@PANI@CNT/CNC@textile antibacterial textile patch H₂O₂ production capabilities were evaluated using both electrochemical and colorimetric methods. The AQ@PANI@CNT/CNC@textile antibacterial patch electrochemically produced H₂O₂ concentrations up to 209 ± 25 µM over a 40 min period and displayed a log reduction of 3.32 for E. coli over a period of 2 h. The AQ@PANI@CNT/CNC@textile antibacterial patch offers promise for use as a self-disinfecting pathogen control platform.

Recent Advances of Electrocatalyst and Cell Design for Hydrogen Peroxide Production

Electrochemical synthesis of H2O2 via a selective two-electron oxygen reduction reaction has emerged as an attractive alternative to the current energy-consuming anthraquinone process. Herein, the progress on electrocatalysts for H2O2 generation, including noble metal, transition metal-based, and carbon-based materials, is summarized. At first, the design strategies employed to obtain electrocatalysts with high electroactivity and high selectivity are highlighted. Then, the critical roles of the geometry of the electrodes and the type of reactor in striking a balance to boost the H2O2 selectivity and reaction rate are systematically discussed. After that, a potential strategy to combine the complementary properties of the catalysts and the reactor for optimal selectivity and overall yield is illustrated. Finally, the remaining challenges and promising opportunities for high-efficient H2O2 electrochemical production are highlighted for future studies.

Recent progress in the design of photocatalytic H2O2 synthesis system

Photocatalytic synthesis of hydrogen peroxide under mild reaction conditions is a promising technology. This article will review the recent research progress in the design of photocatalytic H₂O₂ synthesis systems. A comprehensive discussion of the strategies that could solve two essential issues related to H₂O₂ synthesis. That is, how to improve the reaction kinetics of H₂O₂ formation via 2e^- oxygen reduction reaction and inhibit the H₂O₂ decomposition through a variety of surface functionalization methods. The photocatalyst design and the reaction mechanism will be especially stressed in this work which will be concluded with an outlook to show the possible ways for synthesizing high-concentration H₂O₂ solution in the future.

Treatment of aquatic medium containing common and emerging contaminants using an aero-electrochemical process based on graphite cathode and three metal oxides alloy as anode: Central composite design and photo/sono-enhancement

An aero-electrochemical advanced oxidation process (aero-EAOP) equipped with graphite cathode and dimensionally stable anodes was utilized for the treatment of aquatic media containing common and emerging contaminants. Among various anode materials, the application of Ti/RuO₂/IrO₂/SnO₂ anode resulted in the highest effectiveness. Central composite experimental design (CCED) was used to attain the optimum operational parameters in terms of chlorine generation. Simultaneous decolorization and ammonium removal by the aero-EAOP process were investigated. Accordingly, the decolorization efficiency of 94%, along with the ammonium removal of 65.2%, was obtained within 30 min. Implementation of ultrasound and UV irradiation resulted in the complete decolorization within 25 and 20 min, respectively. In comparison, the influence of ultrasound and UV irradiation on the ammonium removal by the aero-EAOP reactor was not remarkable. Mineralization efficiency of 75.1% was obtained during the short reaction time of 30 min. With increasing hydraulic retention time (HRT) from 2 to 20 min, decolorization efficiency increased from 12.0 to 55.7% and ammonium removal efficiency increased from 16.6 to 37.8%, respectively. The complete degradation of amoxicillin (AMX) and tetracycline (TC) antibiotics were achieved within 25 and 30 min, respectively. The degradation efficiencies of ibuprofen (IBP), acetaminophen (APAP) and endocrine disrupting compound of bisphenol A (BPA) were obtained to be 58, 66 and 78% within 30 min, respectively. Photo-assisted aero-EAOP was more efficient than the aero-EAOP in degrading target emerging pollutants.

Coupling Co-N-C with MXenes Yields Highly Efficient Catalysts for H2O2 Production in Acidic Media

The electrochemical oxygen reduction reaction (ORR) offers a promising method to replace the anthraquinone process for hydrogen peroxide (H₂O₂) production. However, the efficiency of this process suffers from sluggish kinetics, particularly in an acidic environment. Therefore, employing catalysts with high electroactivity is highly desirable for H₂O₂ synthesis. Here, an effective strategy for preparing Co-N-C/Ti₃C₂T_x with high H₂O₂ selectivity and ORR reactivity is proposed. The acquired Co-N-C/Ti₃C₂T_x shows excellent H₂O₂ electrosynthesis performance in acidic media with H₂O₂ productivity of up to 3200 ppm h^-1, superior to state-of-the-art catalysts. Interestingly, a H₂O₂ concentration of 6.0 wt % was obtained after the stability test, and the Co-N-C/Ti₃C₂T_x catalyst was found to effectively catalyze organic dye degradation. Further analysis reveals that the enhanced H₂O₂ electrosynthesis performance originates from the layered structure and the oxygen functional groups of Ti₃C₂T_x. The layered structure can effectively promote increased exposure of active sites, while the oxygen functional groups will fine-tune the electronic structure of Co atoms, allowing a selective ORR pathway to produce H₂O₂. This work provides a strategy to design and fabricate highly efficient catalysts for H₂O₂ production and degradation of organic pollutants.

A metal free catalyst for efficient and stable one-step photocatalytic production of pure hydrogen peroxide

Hydrogen peroxide (H2O2) is widely used as a green and clean energy. The pure H2O2 solution has attracted much attention for its special applications in many fields. Photocatalytic water splitting...

Direct synthesis of H2O2 over Pd–M@HCS (M = Sn, Fe, Co, or Ni): effects of non-noble metal M on the electronic state and particle size of Pd

Direct synthesis of H2O2 in a yolk–shell structure assisted by M (M = Fe,Co,Ni,Sn) metal doping.

The Significance of Properly Reporting Turnover Frequency in Electrocatalysis Research

For decades, turnover frequency (TOF) has served as an accurate descriptor of the intrinsic activity of a catalyst, including those in electrocatalytic reactions involving both fuel generation and fuel consumption. Unfortunately, in most of the recent reports in this area, TOF is often not properly reported or not reported at all, in contrast to the overpotentials at a benchmarking current density. The current density is significant in determining the apparent activity, but it is affected by catalyst-centric parasitic reactions, electrolyte-centric competing reactions, and capacitance. Luckily, a properly calculated TOF can precisely give the intrinsic activity free from these phenomena in electrocatalysis. In this Viewpoint we ask: 1) What makes the commonly used activity markers unsuitable for intrinsic activity determination? 2) How can TOF reflect the intrinsic activity? 3) Why is TOF still underused in electrocatalysis? 4) What methods are used in TOF determination? and 5) What is essential in the more accurate calculation of TOF? Finally, the significance of normalizing TOF by Faradaic efficiency (FE) is stressed and we give our views on the development of universal analytical tools to determine the exact number of active sites and real surface area for all kinds of materials.