External-field-induced directional droplet transport: A review

Electrically switched asymmetric interfaces for liquid manipulation

External field driven fluid manipulation, in particular electric field, offers the advantages of real-time control and exceptional flexibility, rendering it highly promising for applications in microfluidic devices, liquid separation and energy catalysis. However, it is still challenging for controlled liquid transport and fine control of droplet splitting. Herein, we demonstrate a strategy to achieve direction-controlled liquid transport and fine droplet splitting on an anisotropic groove-microstructured electrode surface via an electrically switched asymmetric interface. The balance of asymmetric capillary force generated by microstructures and electro-capillary force is critical in determining directional liquid transport and fine droplet splitting. Asymmetric bubbles generated by liquid electrolysis form an asymmetric liquid-gas-solid interface and result in gradient liquid wetting behavior on the two neighboring electrode surfaces. The electric field further enhances the asymmetric wetting of a liquid droplet on the electrode surface, exhibiting electric field direction-dependent motion. Moreover, the groove-microstructured electrode surface can strengthen the liquid droplet anisotropic wetting and correspondingly refine the volume range of the splitting sub-droplet. Even unidirectional/bidirectional liquid droplet transport can be controlled in collaboration with the asymmetric groove-microstructure and electric field. Thus, this work provides a new route for liquid transport and droplet splitting, showing great potential in controllable separation, microreaction and microfluidic devices.

Dynamic Manipulation of Droplets on Liquid-Infused Surfaces Using Photoresponsive Surfactant

Fast and programmable transport of droplets on a substrate is desirable in microfluidic, thermal, biomedical, and energy devices. Photoresponsive surfactants are promising candidates to manipulate droplet motion due to their ability to modify interfacial tension and generate "photo-Marangoni" flow under light stimuli. Previous works have demonstrated photo-Marangoni droplet migration in liquid media; however, migration on other substrates, including solid and liquid-infused surfaces (LIS), remains an outstanding challenge. Moreover, models of photo-Marangoni migration are still needed to identify optimal photoswitches and assess the feasibility of new applications. In this work, we demonstrate 2D droplet motion on liquid surfaces and on LIS, as well as rectilinear motion in solid capillary tubes. We synthesize photoswitches based on spiropyran and merocyanine, capable of tension changes of up to 5.5 mN/m across time scales as short as 1.7 s. A millimeter-sized droplet migrates at up to 5.5 mm/s on a liquid, and 0.25 mm/s on LIS. We observe an optimal droplet size for fast migration, which we explain by developing a scaling model. The model also predicts that faster migration is enabled by surfactants that maximize the ratio between the tension change and the photoswitching time. To better understand migration on LIS, we visualize the droplet flow using tracer particles, and we develop corresponding numerical simulations, finding reasonable agreement. The methods and insights demonstrated in this study enable advances for manipulation of droplets for microfluidic, thermal and water harvesting devices.

Light-Responsive Materials in Droplet Manipulation for Biochemical Applications

Miniaturized droplets, characterized by well-controlled microenvironments and capability for parallel processing, have significantly advanced the studies on enzymatic evolution, molecular diagnostics, and single-cell analysis. However, manipulation of small-sized droplets, including moving, merging, and trapping of the targeted droplets for complex biochemical assays and subsequent analysis, is not trivial and remains technically demanding. Among various techniques, light-driven methods stand out as a promising candidate for droplet manipulation in a facile and flexible manner, given the features of contactless interaction, high spatiotemporal resolution, and biocompatibility. This review therefore compiles an in-depth discussion of the governing mechanisms underpinning light-driven droplet manipulation. Besides, light-responsive materials, representing the core of light-matter interaction and the key character converting light into different forms of energy, are particularly assessed in this review. Recent advancements in light-responsive materials and the most notable applications are comprehensively archived and evaluated. Continuous innovations and rational engineering of light-responsive materials are expected to propel the development of light-driven droplet manipulation, equip droplets with enhanced functionality, and broaden the applications of droplets for biochemical studies and routine biochemical investigations.

Construction of Janus structures on thin silk fabrics via misting for wet-thermal comfort and antimicrobial activity

Owing to their small fiber diameter (10-15 μm), silk fabrics are always thin (32-90 g m-2). Therefore, construction of the Janus surfaces of silk fabrics that possess excellent multifunctionality remains a formidable challenge. Herein, first, silk fabrics were grafted using glycidyltrimethylammonium chloride to form a superhydrophilic surface (G-side). Then, a unilateral hydrophobic surface (O-side) was readily fabricated by mist coating octadecyltrichlorosilane-functionalized SiO2 nanoparticles (NPs) to produce hierarchical surface textures. To prevent NP penetration from the G-side to the O-side, a "fireproof isolation" method was employed. Consequently, Janus silk fabrics (JanSFs) bearing asymmetric wettability were prepared, and their wetting gradient could be conveniently regulated. With the mist time ranging from 4 to 7 min, the unidirectional transport index and efficiency of the unidirectional water transport increased and decreased by 13.2 and 10.4 times, respectively. Sweat could be effectively drained away from human skin to ensure that the skin was dry and comfortable. Compared with the surface temperature of the raw fabric, the raw fabric of JanSFs increased by 2.7 °C. Furthermore, the breathability of JanSF was negligibly affected, and the outer O-side of the JanSF showed substantial antibacterial activity. This study is important for designing JanSFs that exhibit unidirectional water transport.

Designing of anisotropic gradient surfaces for directional liquid transport: Fundamentals, construction, and applications

Many biological surfaces are capable of transporting liquids in a directional manner without energy consumption. Inspired by nature, constructing asymmetric gradient surfaces to achieve desired droplet transport, such as a liquid diode, brings an incredibly valuable and promising area of research with a wide range of applications. Enabled by advances in nanotechnology and manufacturing techniques, biomimetics has emerged as a promising avenue for engineering various types of anisotropic material system. Over the past few decades, this approach has yielded significant progress in both fundamental understanding and practical applications. Theoretical studies revealed that the heterogeneous composition and topography mainly govern the wetting mechanisms and dynamics behavior of droplets, including the interdisciplinary aspects of materials, chemistry, and physics. In this review, we provide a concise overview of various biological surfaces that exhibit anisotropic droplet transport. We discussed the theoretical foundations and mechanisms of droplet motion on designed surfaces and reviewed recent research advances in droplet directional transport on designed plane surfaces and Janus membranes. Such liquid-diode materials yield diverse promising applications, involving droplet collection, liquid separation and delivery, functional textiles, and biomedical applications. We also discuss the recent challenges and ongoing approaches to enhance the functionality and application performance of anisotropic materials.

Wettability of Ionic Liquids in High Magnetic Fields

Here, we demonstrate that high magnetic fields alter the wettability of water and ionic solutions on the single-crystal α-Al2O3. We investigated the relationship between the substrate crystal orientation, material magnetism, liquid conductivity, and the surface contact angle. Applying high magnetic fields decreased the water contact angles on all of the surface orientations studied, and the reduction was larger for more magnetic substrates. For ionic solutions, high magnetic fields increased the contact angle on the (0001) α-Al2O3 surface but decreased the contact angles on the (112̅0), (101̅0), and (011̅2) surfaces. We attribute these orientation-dependent ionic solution responses to competition between the field-induced sample magnetization energy and the Lorentz force acting on the ionic solution. Overall, this work provides new magnetic-field-based strategies for changing the wettability and provides guidelines for fabricating novel microfluidic systems or biointerfaces with in situ magnetic control.

High-speed directional transport of condensate droplets on superhydrophobic saw-tooth surfaces

HYPOTHESIS

Most droplets on high-efficiency condensing surfaces have radii of less than 100 μm, but conventional droplet transport methods (such as wettability-gradient surfaces and structural-curvature-gradient surfaces) that rely on the unbalanced force of three-phase lines can only transport millimeter-sized droplets efficiently. Regulating high-speed directional transport of condensate droplets is still challenging. Therefore, we present a method for condensate droplet transportation, based on the reaction force of the superhydrophobic saw-tooth surfaces to the liquid bridge, the condensate droplets could be transported at high speed and over long distances.

EXPERIMENTS

The superhydrophobic saw-tooth surfaces are fabricated by femtosecond laser ablation and chemical etching. Condensation experiments and luminescent particle characterization experiments on different surfaces are conducted. Aided by the theoretical analysis, we illustrate the remarkable performance of condensate droplet transportation on saw-tooth surfaces.

FINDINGS

Compared with conventional methods, our method improves the transport velocity and relative transport distance by 1-2 orders of magnitude and achieves directional transport of the smallest condensate droplet of about 2 μm. Furthermore, the superhydrophobic saw-tooth surfaces enable multi-hop directional jumping of condensate droplets, leading to cross-scale increases in transport distances from microns to decimeters.

On-Chip Liquid Manipulation via a Flexible Dual-Layered Channel Possessing Hydrophilic/Hydrophobic Dichotomy

The hydrophilic/hydrophobic cooperative interface provides a smart platform to control liquid distribution and delivery. Through the fusion of flexibility and complex structure, we present a manipulable, open, and dual-layered liquid channel (MODLC) for on-demand mechanical control of fluid delivery. Driven by anisotropic Laplace pressure, the mechano-controllable asymmetric channel of MODLC can propel the directional slipping of liquid located between the paired tracks. Upon a single press, the longest transport distance can reach 10 cm with an average speed of ∼3 cm/s. The liquid on the MODLC can be immediately manipulated by pressing or dragging processes, and versatile liquid-manipulating processes on hierarchical MODLC chips have been achieved, including remote droplet magneto-control, continuous liquid distributor, and gas-producing chip. The flexible hydrophilic/hydrophobic interface and its assembly can extend the function and applications of the wettability-patterned interface, which should update our understanding of complex systems for sophisticated liquid transport.

Improved Liquid Collection on a Dual-Asymmetric Superhydrophilic Origami

Manipulating fluid with an open channel provides a promising strategy to simplify the current systems. Nevertheless, spontaneous on-surface fluid transport with large flux, high speed, and long distance remains challenging. Inspired by scallop shells, here a shell-like superhydrophilic origami (S-SLO) with multiple-paratactic and dual-asymmetric channels is presented to improve fluid collection. The origami channel can capture various types of liquids, including droplets, flow, and steam, and then transport collected liquid unidirectionally. The S-SLO with 2 mm depth can reach maximum flux of 450 mL h^-1 , which is five times the capacity of a flat patterned surface with similar dimension. To diversify the function of such interface, the SLO is further integrated with a superhydrophobic zirconium carbide/silicone coating for enhanced condensation via the collaboration of directional fluid manipulation and a radiative cooling layer. Compared with the unmodified parallel origami, the shell-like origami with a radiative cooling layer shows a 56% improvement in condensate efficiency as well as the directional liquid drainage. This work demonstrates a more accessible design for the optimization of on-surface fluid control, and the improved performance of liquid transport should extend the applications of bioinspired fluid-manipulating interfaces.

Surface Charge Density Gradient Printing To Drive Droplet Transport: A Numerical Study

Traditional strategies, such as morphological or chemical gradients, struggle to realize the high-velocity and long-distance transport for droplets on a solid surface because of the pinning hydrodynamic equilibrium. Thus, there is a continuing challenge for practical technology to drive droplet transport over the last decades. The surface charge density (SCD) gradient printing method overcame the theoretical limit of traditional strategies and tackled this challenge [Nat. Mater. 2019, 18: 936], which utilized the asymmetric electric force to realize the high-velocity and long-distance droplet transport along a preprinted SCD gradient pathway. In the present work, by coupling the electrostatics and the hydrodynamics, we developed an unexplored numerical model for the water droplet transporting along the charged superhydrophobic surface. Subsequently, the effects of SCD gradients on the droplet transport were systematically discussed, and an optimized method for SCD gradient printing was proposed according to the numerical results. The present approach can provide early guidance for the SCD gradient printing to drive droplet transport on a solid surface.

On-demand, remote and lossless manipulation of biofluid droplets

The recent global outbreaks of epidemics and pandemics have shown us that we are severely under-prepared to cope with infectious agents. Exposure to infectious agents present in biofluids (e.g., blood, saliva, urine etc.) poses a severe risk to clinical laboratory personnel and healthcare workers, resulting in hundreds of millions of hospital-acquired and laboratory-acquired infections annually. Novel technologies that can minimize human exposure through remote and automated handling of infectious biofluids will mitigate such risk. In this work, we present biofluid manipulators, which allow on-demand, remote and lossless manipulation of virtually any liquid droplet. Our manipulators are designed by integrating thermo-responsive soft actuators with superomniphobic surfaces. Utilizing our manipulators, we demonstrate on-demand, remote and lossless manipulation of biofluid droplets. We envision that our biofluid manipulators will not only reduce manual operations and minimize exposure to infectious agents, but also pave the way for developing inexpensive, simple and portable robotic systems, which can allow point-of-care operations, particularly in developing nations.

Light-Triggered Manipulations of Droplets All in One: Reversible Wetting, Transport, Splitting, and Merging

Here, we establish different ways of light-triggered droplet manipulation such as reversible wetting, splitting, merging, and transport. The unique features of our approach are that the changes in the wetting properties of microscopic droplets of isotropic (oil) or anisotropic (liquid crystalline) liquids adsorbed on photoswitchable films can be triggered just by application of soft optical stimuli, which lead to dynamical, reversible changes in the local morphology of the structured surfaces. The adaptive films consist of an azobenzene-containing surfactant ionically attached to oppositely charged polymer chains. Under exposure to irradiation with light, the azobenzene photoisomerizes between two states, nonpolar trans-isomer and polar cis-isomer, resulting in the corresponding changes in the surface energy and orientation of the surfactant tails at the interface. Additionally, the local increase in the surface temperature due to absorption of light by the azobenzene groups enables diverse processes of manipulation of the adsorbed small droplets, such as the reversible increase of the droplet basal area up to 5 times, anisotropic wetting during irradiation with modulated light, and precise partition of the droplet into many small pieces, which can then be merged on demand to the desired number of larger droplets. Moreover, using a moving focused light spot, we experimentally demonstrate and theoretically explain the locomotion of the droplet over macroscopic distances with a velocity of up to 150 μm·s^-1. Our findings could lead to the ultimate application of a programmable workbench for manipulating and operating an ensemble of droplets, just using simple and gentle optical stimuli.

Laser-Induced Fast Assembly of Wettability-Finely-Tunable Superhydrophobic Surfaces for Lossless Droplet Transfer

Rose-petal-like superhydrophobic surfaces with strong water adhesion are promising for microdroplet manipulation and lossless droplet transfer. Assembly of self-grown micropillars on shape-memory polymer sheets with their surface adhesion finely tunable was enabled using a picosecond laser microprocessing system in a simple, fast, and large-scale manner. The processing speed of the wettability-finely-tunable superhydrophobic surfaces is up to 0.5 cm²/min, around 50-100 times faster than the conventional lithography methods. By adjusting the micropillar height, diameter, and bending angle, as well as superhydrophobic chemical treatment, the contact angle and adhesive force of water droplets on the micropillar-textured surfaces can be tuned from 117.1° up to 165° and 15.4 up to 200.6 μN, respectively. Theoretical analysis suggests a well-defined wetting-state transition with respect to the micropillar size and provides a clear guideline for microstructure design for achieving a stabilized superhydrophobic region. Droplet handling devices, including liquid handling tweezers and gloves, were fabricated from the micropillar-textured surfaces, and lossless liquid transfer of various liquids among various surfaces was demonstrated using these devices. The superhydrophobic surfaces serve as a microreactor platform to perform and reveal the chemical reaction process under a space-constrained condition. The superhydrophobic surfaces with self-assembled micropillars promise great potential in the fields of lossless droplet transfer, biomedical detection, chemical engineering, and microfluidics.

Gel Electrophoresis of a Hydrophobic Liquid Droplet with an Equipotential Slip Surface

A theoretical study has been carried out on the electrophoresis of charged dielectric liquid droplets with an equipotential and hydrodynamically slipping surface moving in a quenched polymeric charged hydrogel medium. The liquid inside the droplet is electrically neutral. The Brinkman-Debye-Bueche model is employed to study the gel electrophoresis of such a hydrophobic and equipotential liquid droplet considering the long-range hydrodynamic interaction between a migrating droplet and the gel skeleton. Within the weak field and Debye-Hückel electrostatic framework, we derive an original closed-form expression for electrophoretic mobility, which further recovers the existing mobility expressions derived under several limiting conditions. The derived expressions for electrophoretic mobility explicitly involve exponential integrals, which are not so convenient for practical applications. Thus, the exact forms of the electrophoretic mobility under various electrohydrodynamic conditions are further approximated to make them free from exponential integrals. The approximate forms are found to be in excellent agreement with the exact results with maximum relative errors of about 1.5%.

Bioinspired functional SLIPSs and wettability gradient surfaces and their synergistic cooperation and opportunities for enhanced condensate and fluid transport

Bioinspired smart functional surfaces have received increasing attention in recent years owed to their tunable wettability and enhanced droplet transport suggesting them as excellent candidates for industrial and nanotechnology-related applications. More specifically, bioinspired slippery lubricant infused porous surfaces (SLIPSs) have been proposed for their low adhesion enabling continuous dropwise condensation (DWC) even of low-surface tension fluids. In addition, functional surfaces with chemical and/or structural wettability gradients have also been exploited empowering spontaneous droplet transport in a controlled manner. Current research has focused on the better understanding of the mechanisms and intimate interactions taking place between liquid droplets and functional surfaces or on the forces imposed by differences in surface wettability and/or by Laplace pressure owed to chemical or structural gradients. Nonetheless, less attention has been paid to the synergistic cooperation of efficiently driving droplet transport via chemical and/or structural patterns/gradients on a low surface energy/adhesion background imposed by SLIPSs, with the consequent promising potential for microfluidics and condensation heat transfer applications amongst others. This review provides a detailed and timely overview and summary on recent advances and developments on bioinspired SLIPSs and on wettability gradient surfaces with focus on their synergistic cooperation for condensation and fluid transport related applications. Firstly, the fundamental theory and mechanisms governing complex droplet transport on homogeneous, on wettability gradient surfaces and on inclined SLIPSs are introduced. Secondly, recent advances on the fabrication and characterization of SLIPSs and functional surfaces are presented. Then, the condensation performance on such functional surfaces comprising chemical or structural wettability gradients is reviewed and their applications on condensation heat transfer are summarized. Last a summary outlook highlighting the opportunities and challenges on the synergistic cooperation of SLIPSs and wettability gradient surfaces for heat transfer as well as future perspective in modern applications are presented.