Playing with sizes and shapes of colloidal particles via dry etching methods

Large-Scale Formation of a Close-Packed Monolayer of Spheres Using Different Colloidal Lithography Techniques

The possibility of using colloidal lithography at the industrial level depends on the ability to form defect-free coatings over large areas. The spin-coating method has not yet shown acceptable results, but a more detailed studying of the regularities of this process may improve the quality of masks. The Langmuir-Blodgett method is expected to be the most preferable for forming high-quality large-scale monolayers. Real-time controlling the surface pressure of the monolayer can allow to obtain close-packed arrays with long-range order. In this work, to develop the spin-coating technology, the influence of technological parameters (spin-coating speed and time, concentrations of components in suspension) on the substrate coverage area with a monolayer of polystyrene spheres (1.25 μm) was studied. An original automated Langmuir-Blodgett system was developed to study the influence of the monolayer surface pressure on its quality using polystyrene spheres (1.25, 1.8, 2.1 μm). The developed spin-coating technology resulted in a record coverage area (90%) of Si substrate (76 mm) and a defect-free hexagonally ordered domain area of 500 μm2. As a result of the developed Langmuir-Blodgett technique, a close-packed monolayer coating was obtained over the entire substrate area (coverage area 99.5%, defect-free domain area 3000 μm2) without the use of any surfactants.

Heat: A powerful tool for colloidal particle shaping

Colloidal particles of spherical shape are important building blocks for nanotechnological applications. Materials with tailored physical properties can be directly synthesized from self-assembled particles, as is the case for colloidal photonic crystals. In addition, colloidal monolayers and multilayers can be exploited as a mask for the fabrication of complex nanostructures via a colloidal lithography process for applications ranging from optoelectronics to sensing. Several techniques have been adopted to modify the shape of both individual colloidal particles and colloidal masks. Thermal treatment of colloidal particles is an effective route to introduce colloidal particle deformation or to manipulate colloidal masks (i.e. to tune the size of the interstices between colloidal particles) by heating them at elevated temperatures above a certain critical temperature for the particle material. In particular, this type of morphological manipulation based on thermal treatments has been extensively applied to polymer particles. Nonetheless, interesting shaping effects have been observed also in inorganic materials, in particular silica particles. Due to their much less complex implementation and distinctive shaping effects in comparison to dry etching or high energy ion beam irradiation, thermal treatments turn out to be a powerful and competitive tool to induce colloidal particle deformation. In this review, we examine the physicochemical principles and mechanisms of heat-induced shaping as well as its experimental implementation. We also explore its applications, going from tailored masks for colloidal lithography to the fabrication of colloidal assemblies directly useful for their intrinsic optical, thermal and mechanical properties (e.g. thermal switches) and even to the synthesis of supraparticles and anisotropic particles, such as doublets.

Versatile Nanoring Fabrication Assisted by Hole-mask Colloidal Lithography

Nanomaterials shaped as rings are interesting nanostructures with control of the materials properties at the nanoscale. Nanoring plasmonic resonators provide tunable optical resonances in the near-infrared with application in sensing. Fabrication of nanorings can be carried out via top-down approaches based on electron beam lithography with high control of the ring size parameters but at high cost. Alternatively, fabrication via self-assembly approaches has a higher speed/lower cost but at the cost of control of ring parameters. Current colloidal lithography approaches can provide nanoring fabrication over large areas but only of specific materials and a select set of rings (large ring diameters or small rings with ultrathin walls). We extend Hole-mask Colloidal Lithography to use ring shaped holes, allow the deposition of arbitrary materials, and allow the independent tuning of ring-wall thickness over a large range of values. We present a generic approach for the fabrication of nanorings formed from a range of materials including low cost (e.g., Cu, Al) and nonplasmonic (e.g., W) materials and with control of ring wall thickness and diameter allowing tuning of ring parameters and materials for applications in nanooptics and beyond.

Simple and Rapid Monolayer Self-Assembly of Nanoparticles at the Air/Water Interface

Colloidal crystals and their two-dimensional (2D) monolayers, which have been commonly applied in nanosphere lithography, have the potential to revolutionize many engineering disciplines; however, current production techniques are hampered by a restricted preparation area, laborious procedures, and the need for advanced equipment. We propose a self-assembly-driven, simple, and low-cost method to prepare 2D colloidal nanosphere monolayers with excellent repeatability across wide regions. The self-assembly capability of colloidal polystyrene (PS) nanospheres at the air/water interface was utilized to transfer the assembled monolayers onto a substrate. This innovative method combines the advantages of methods that permit deposition at the air/water interface, such as Langmuir and drop coating, in order to deliver defect-free, simple-to-install, and simple-to-apply deposition across vast regions. Using field emission scanning electron microscopy and atomic force microscopy, the resultant coatings were characterized. The size of the nanospheres was reduced using an oxygen plasma etch process in an inductively coupled plasma reactive ion etching system, and the reflectance properties of the substrates for various nanosphere sizes were investigated. By evaporation of a thin gold capping layer on the templates, their optical properties were compared using surface-enhanced Raman scattering spectroscopy. This work has the potential to expand the use of nanosphere lithography by offering a simple and reproducible method that eliminates the need for complicated experimental setups and reduces the amount of material required for monolayer coating, thus lowering the cost.

Large-Area Silicon Nitride Nanosieve for Enhanced Diffusion-Based Exosome Isolation

Nanoporous membranes have a variety of applications, one of which is the size-selective separation of nanoparticles. In drug delivery, nanoporous membranes are becoming increasingly important for the isolation of exosomes, which are bio-nanoparticles. However, the low pore density and thickness of commercial membranes limit their efficiency. There have been many attempts to fabricate sub-micrometer thin membranes, but the limited surface area has restricted their practicality. In this study, large-area silicon nitride nanosieves for enhanced diffusion-based isolation of exosomes are presented. Notably, these nanosieves are scaled to sizes of up to 4-inch-wafers, a significant achievement in overcoming the fabrication challenges associated with such expansive areas. The method employs a 200 nm porous sieve (38.2% porosity) for exosome separation and a 50 nm sieve (10.7% porosity) for soluble protein removal. These 300 nm thick nanosieves outperform conventional polycarbonate membranes by being 50 times thinner, thereby increasing nanoparticle permeability. The method enables a 90% recovery rate of intact exosomes from human serum and a purity ratio of 3 × 107 particles/µg protein, 4.6 times higher than ultracentrifugation methods. The throughput of the method is up to 15 mL by increasing the size of the nanosieve, making it an ideal solution for large-scale exosome production for therapeutic purposes.

Transformable Superisostatic Crystals Self-Assembled from Segment Colloidal Rods

Transformable mechanical structures can switch between distinct mechanical states. Whether this kind of structure can be self-assembled from simple building blocks at microscale is a question to be answered. In this work, we propose a self-assembly strategy for these structures based on a nematic monolayer of segmented colloidal rods with lateral cutting. By using Monte Carlo simulation, we find that rods with different cutting degrees can self-assemble into different crystals characterized by bond coordination z that varies from 3 to 6. Among these, we identify a transformable superisostatic structure with pgg symmetry and redundant bonds (z = 5). We show that this structure can support either soft bulk modes or soft edge modes depending on its Poisson's ratio, which can be tuned from positive to negative through a uniform soft deformation. We also prove that the bulk soft modes are associated with states of self-stress along the direction of zero strain during uniform soft deformation. The self-assembled transformable structures may act as mechanical metamaterials with potential applications in micromechanical engineering.

Silicon eccentric shell nanoparticles fabricated by template-assisted deposition for Mie magnetic resonances enhanced light confinement

We report a structure of silicon eccentric shell particles array, fabricated by the SiO2particles monolayer array assisted deposition of amorphous Si, for high-efficiency light confinement. The SiO2particles monolayer array is tailored to regulate its interparticle distance, followed by silicon film deposition to obtain silicon eccentric shell arrays with positive and negative off-center distancee. We studied the Mie resonances of silicon solid sphere, concentric shell, eccentric shell and observed that the eccentric shell with positive off-centeresupports superior light confinement because of the enhanced Mie magnetic resonances. Spectroscopic measurements and finite difference time domain simulations were conducted to examine the optical performance of the eccentric shell particles array. Results show that the Mie magnetic resonance wavelength can be easily regulated by the size of the inner void of the silicon shell to realize tunable enhanced light confinement. It was found silicon shell withD= 460/520 nm offered high enhanced light absorption efficiency at wavelength ofλ= 830 nm, almost beyond the bandgap of the amorphous silicon.

Self-Confined Dewetting Mechanism in Wafer-Scale Patterning of Gold Nanoparticle Arrays with Strong Surface Lattice Resonance for Plasmonic Sensing

A self-confined solid-state dewetting mechanism is reported that can fundamentally reduce the use of sophisticated nanofabrication techniques, enabling efficient wafer-scale patterning of non-closely packed (ncp) gold nanoparticle arrays. When combined with a soft lithography process, this approach can address the reproducibility challenges associated with colloidal crystal self-assembly, allowing for the batch fabrication of ncp gold arrays with consistent ordering and even optical properties. The resulting dewetted ncp gold nanoparticle arrays exhibit strong surface lattice resonance properties when excited in inhomogeneous environments under normal white-light incidence. With these SLR properties, the sensitive plasmonic sensing of molecular interactions is achieved using a simple transmission setup. This study will advance the development of miniaturized and portable devices.

Liquid marbles: review of recent progress in physical properties, formation techniques, and lab-in-a-marble applications in microreactors and biosensors

Liquid marbles (LMs) are nonsticking droplets whose surfaces are covered with low-wettability particles. Owing to their high mobility, shape reconfigurability, and widely accessible liquid/particle possibilities, the research on LMs has flourished since 2001. Their physical properties, fabrication mechanisms, and functionalisation capabilities indicate their potential for various applications. This review summarises the fundamental properties of LMs, the recent advances (mainly works published in 2020-2023) in the concept of LMs, physical properties, formation methods, LM-templated material design, and biochemical applications. Finally, the potential development and variations of LMs are discussed.

Fabricating defogging metasurfaces via a water-based colloidal route

Metamaterials possess exotic properties that do not occur in nature and have attracted significant attention in research and engineering. Two decades ago, the field of metamaterials emerged from linear electromagnetism, and today it encompasses a wide range of aspects related to solid matter, including electromagnetic and optical, mechanical and acoustic, as well as unusual thermal or mass transport phenomena. Combining different material properties can lead to emergent synergistic functions applicable in everyday life. Nevertheless, making such metamaterials in a robust, facile, and scalable manner is still challenging. This paper presents an effective protocol allowing for metasurfaces offering a synergy between optical and thermal properties. It utilizes liquid crystalline suspensions of nanosheets comprising two transparent silicate monolayers in a double stack, where gold nanoparticles are sandwiched between the two silicate monolayers. The colloidally stable suspension of nanosheets was applied in nanometre-thick coatings onto various substrates. The transparent coatings serve as absorbers in the infrared spectrum allowing for the efficient conversion of sunlight into heat. The peculiar metasurface couples plasmon-enhanced adsorption with anisotropic heat conduction in the plane of the coating, both at the nanoscale. Processing of the coating is based on scalable and affordable wet colloidal processing instead of having to apply physical deposition in high vacuum or lithographic techniques. Upon solar irradiation, the colloidal metasurface is quickly (60% of the time taken for the non-coated glass) heated to the level where complete defogging is assured without sacrificing transparency in the visible range. The protocol is generally applicable allowing for intercalation of any nanoparticles covering a range of physical properties that are then inherited to colloidal nanosheets. Because of their large aspect ratio, the nanosheets will inevitably orient parallel to any surface. This will allow for a toolbox capable of mimicking metamaterial properties while assuring facile processing via dip coating or spray coating.

Development of controlled nanosphere lithography technology

This work is devoted to the development of nanosphere lithography (NSL) technology, which is a low-cost and efficient method to form nanostructures for nanoelectronics, as well as optoelectronic, plasmonic and photovoltaic applications. Creating a nanosphere mask by spin-coating is a promising, but not sufficiently studied method, requiring a large experimental base for different sizes of nanospheres. So, in this work, we investigated the influence of the technological parameters of NSL by spin-coating on the substrate coverage area by a monolayer of nanospheres with a diameter of 300 nm. It was found that the coverage area increases with decreasing spin speed and time, isopropyl and propylene glycol content, and with increasing the content of nanospheres in solution. Moreover, the process of controllably reducing the size of nanospheres in inductively coupled oxygen plasma was studied in detail. It was determined that increasing the oxygen flow rate from 9 to 15 sccm does not change the polystyrene etching rate, whereas changing the high-frequency power from 250 to 500 W increases the etching rate and allows us to control the decreasing diameter with high accuracy. Based on the experimental data, the optimal technological parameters of NSL were selected and the nanosphere mask on Si substrate was created with coverage area of 97.8% and process reproducibility of 98.6%. Subsequently reducing the nanosphere diameter lets us obtain nanoneedles of various sizes, which can be used in field emission cathodes. In this work, the reduction of nanosphere size, silicon etching, and removal of polystyrene residues occurred in unified continuous process of plasma etching without sample unloading to atmosphere.

Nanosphere Lithography-Based Fabrication of Spherical Nanostructures and Verification of Their Hexagonal Symmetries by Image Analysis

Nanosphere lithography (NSL) is a cost- and time-effective technique for the fabrication of well-ordered large-area arrays of nanostructures. This paper reviews technological challenges in NSL mask preparation, its modification, and quality control. Spin coating with various process parameters (substrate wettability, solution properties, spin coating operating parameters) are discussed to create a uniform monolayer from monodisperse polystyrene (PS) nanospheres with a diameter of 0.2–1.5 μm. Scanning electron microscopy images show that the PS nanospheres are ordered into a hexagonal close-packed monolayer. Verification of sphere ordering and symmetry is obtained using our open-source software HEXI, which can recognize and detect circles, and distinguish between hexagonal ordering and defect configurations. The created template is used to obtain a wide variety of tailor-made periodic structures by applying additional treatments, such as plasma etching (isotropic and anisotropic), deposition, evaporation, and lift-off. The prepared highly ordered nanopatterned arrays (from circular, triangular, pillar-shaped structures) are applicable in many different fields (plasmonics, photonics, sensorics, biomimetic surfaces, life science, etc.).

Construction of a Chitosan/ZnO-Based Light-Resistant Coating System to Protect Dyed Wood from Ultraviolet Irradiation via Layer-by-Layer Self-Assembly

Wood dyeing is an effective way to alleviate the supply-demand imbalance of valuable wood and improve the surface decoration of fast-growing wood. However, applications of dyed wood are limited due to the susceptibility of dyes and wood to photo-discolor and degrade under light irradiation. Thus, the improved weather resistance of dyed wood is crucial. To prevent photochromic discoloration of dyed wood, an anti-photochromic coating structure was constructed via layer-by-layer self-assembly (LbL) using chitosan and zinc oxide (ZnO). The results showed that the surface color difference of treated dyed wood was reduced by approximately 84.6% after the first 2 h of irradiation under the following conditions °C: temperature (50 °C), relative humidity (55%), and irradiation intensity (550 W/m²). However, the color of untreated dyed wood drastically changed at this stage. The reason for the decrease was that the redness and yellowness of treated dye wood were significantly reduced. The deposition of ZnO onto treated dyed wood helped to protect the wood from UV light irradiation. Chitosan bridged the dyes and complexed ZnO to enhance UV resistance. This study provides valuable information for the protection of dyed wood against light discoloration that can be used as an interior and exterior decorative material.

Menezes L, Tittl A, Ren H, Maier SA. Optical Metasurfaces for Energy Conversion

Nanostructured surfaces with designed optical functionalities, such as metasurfaces, allow efficient harvesting of light at the nanoscale, enhancing light-matter interactions for a wide variety of material combinations. Exploiting light-driven matter excitations in these artificial materials opens up a new dimension in the conversion and management of energy at the nanoscale. In this review, we outline the impact, opportunities, applications, and challenges of optical metasurfaces in converting the energy of incoming photons into frequency-shifted photons, phonons, and energetic charge carriers. A myriad of opportunities await for the utilization of the converted energy. Here we cover the most pertinent aspects from a fundamental nanoscopic viewpoint all the way to applications.

Manipulating the morphology of colloidal particles via ion beam irradiation: A route to anisotropic shaping

Ion beam irradiation of spherical colloidal particles is a viable route to induce particle deformation, especially to get anisotropic shapes. Even though less common in comparison with dry etching techniques, different types of morphological changes can be attained depending on the process parameters (angle of incidence, energy, fluence of the ion beam, type of ion, temperature) and on particle material and initial particle arrangement (crystalline or disordered, made up of isolated or closely-packed particles). The technique can be harnessed to get anisotropic deformation of spherical colloidal particles into an ellipsoidal shape, but also to tailor the interstices between closely-packed colloidal particles, to get particle necking and coalescence as well as particle rearrangement. As such, particle deformation based on ion irradiation can find diverse applications from synthesis of ellipsoidal particles to modified templates for colloidal lithography. In this review, we examine in detail the principles and models of colloidal particle shaping via ion beam irradiation, the influence of process parameters on particle morphology and the applications of irradiated particles.

Fiber Optic Plasmonic Sensors Based on Nanodome Arrays with Nanogaps

In this study, a high-performance fiber optic surface plasmon resonance (FO-SPR) sensor using a dome array with nanogaps (DANG) is proposed for label-free real-time detection of biomolecules. A novel and simple method using polymer beads enables high sensitivity by allowing hotspots with nanometer spacing between the Au dome and the surrounding film. The nanodome structure, which comprises a polymer core and a Au shell, induces a localized surface plasmon, expands the sensing area, and extensively enhances the electromagnetic field. The refractive index sensitivity of the FO-SPR sensor with nanostructures, i.e., with nanogaps and nanodomes, was found to be 7.8 times higher than that of the FO-SPR sensor without nanostructures. The proposed sensor achieved a low detection limit of 38 fg/mL while quantifying thyroglobulin antibody-antigen interactions and exhibited excellent selectivity. In addition, it helped detect serum samples with a 103% recovery rate.

An Alternative Methodology to Compute the Geometric Tortuosity in 2D Porous Media Using the A-Star Pathfinding Algorithm

Geometric tortuosity is an essential characteristic to consider when studying a porous medium’s morphology. Knowing the material’s tortuosity allows us to understand and estimate the different diffusion transport properties of the analyzed material. Geometric tortuosity is useful to compute parameters, such as the effective diffusion coefficient, inertial factor, and diffusibility, which are commonly found in porous media materials. This study proposes an alternative method to estimate the geometric tortuosity of digitally created two-dimensional porous media. The porous microstructure is generated by using the PoreSpy library of Python and converted to a binary matrix for the computation of the parameters involved in this work. As a first step, porous media are digitally generated with porosity values from 0.5 to 0.9; then, the geometric tortuosity is determined using the A-star algorithm. This approach, commonly used in pathfinding problems, improves the use of computational resources and complies with the theory found in the literature. Based on the obtained results, the best geometric tortuosity–porosity correlations are proposed. The selection of the best correlation considers the coefficient of determination value (99.7%) with a confidence interval of 95%.

Synergy Effect and Symmetry-Induced Enhancement Effect of Surface Multi-Defects on Nanohardness by Quasi-Continuum Method

The quasicontinuum method has been applied to probe the thin film with surface multi-defects, which is commonly seen in nanoimprint technique and bulk micromachining. Three unilaterally distributed multi-defect models and six bilaterally distributed multi-defect models of Pt thin film have been carried out in nanoindentation. The results show that the nanohardness gradually decreases as the number of unilaterally distributed multi-defects increases, along with the increasingly low decline rate of the nanohardness. The synergy effect of the unilaterally distributed multi-defects has been highly evidenced by the critical load revision for dislocation emission of Pt thin film, and it is predicted into a universal form with the synergy coefficient among the existing multi-defects for FCC metals. Moreover, the nanohardness obviously increases when the bilaterally distributed multi-defects form into symmetrical couple, and it could be even greater than the one with defect-free surface, due to the symmetry-induced enhancement effect on nanohardness. The symmetry-induced enhancement coefficient has been brought out and has well explained the symmetry-induced enhancement effect of bilaterally distributed multi-defects on the nanohardness by a prediction formula. Furthermore, the characteristic length of symmetric relations has been brought out to calculate the symmetry-induced enhancement coefficient and it has been effectively predicted to equal to the sum of the adjacent distance between the surface defect and the indenter, the defect depth near the indenter, and the defect width for FCC metal.