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Ma X, Albertsma J, Gabriels D, Horst R, Polat S, Snoeks C, Kapteijn F, Eral HB, Vermaas DA, Mei B, de Beer S, van der Veen MA. Carbon monoxide separation: past, present and future. Chem Soc Rev 2023; 52:3741-3777. [PMID: 37083229 PMCID: PMC10243283 DOI: 10.1039/d3cs00147d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/26/2023] [Indexed: 04/22/2023]
Abstract
Large amounts of carbon monoxide are produced by industrial processes such as biomass gasification and steel manufacturing. The CO present in vent streams is often burnt, this produces a large amount of CO2, e.g., oxidation of CO from metallurgic flue gasses is solely responsible for 2.7% of manmade CO2 emissions. The separation of N2 from CO due to their very similar physical properties is very challenging, meaning that numerous energy-intensive steps are required for CO separation, making the CO separation from many process streams uneconomical in spite of CO being a valuable building block in the production of major chemicals through C1 chemistry and the production of linear hydrocarbons by the Fischer-Tropsch process. The development of suitable processes for the separation of carbon monoxide has both industrial and environmental significance. Especially since CO is a main product of electrocatalytic CO2 reduction, an emerging sustainable technology to enable carbon neutrality. This technology also requires an energy-efficient separation process. Therefore, there is a great need to develop energy efficient CO separation processes adequate for these different process streams. As such the urgency of separating carbon monoxide is gaining greater recognition, with research in the field becoming more and more crucial. This review details the principles on which CO separation is based and provides an overview of currently commercialised CO separation processes and their limitations. Adsorption is identified as a technology with the potential for CO separation with high selectivity and energy efficiency. We review the research efforts, mainly seen in the last decades, in developing new materials for CO separation via ad/bsorption and membrane technology. We have geared our review to both traditional CO sources and emerging CO sources, including CO production from CO2 conversion. To that end, a variety of emerging processes as potential CO2-to-CO technologies are discussed and, specifically, the need for CO capture after electrochemical CO2 reduction is highlighted, which is still underexposed in the available literature. Altogether, we aim to highlight the knowledge gaps that could guide future research to improve CO separation performance for industrial implementation.
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Affiliation(s)
- Xiaozhou Ma
- Chemical Engineering Department, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
| | - Jelco Albertsma
- Chemical Engineering Department, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
| | - Dieke Gabriels
- Chemical Engineering Department, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
| | - Rens Horst
- Science and Technology Faculty, University Twente, Drienerlolaan 5, 7522 NB Enschede, The Netherlands
| | - Sevgi Polat
- Process & Energy Department, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
- Chemical Engineering Department, Marmara University, 34854 İstanbul, Turkey
| | - Casper Snoeks
- Process & Energy Department, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
| | - Freek Kapteijn
- Chemical Engineering Department, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
| | - Hüseyin Burak Eral
- Process & Energy Department, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
| | - David A Vermaas
- Chemical Engineering Department, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
| | - Bastian Mei
- Industrial Chemistry, Ruhr-University Bochum, Universitätsstr. 150, 44801 Bochum, Germany
| | - Sissi de Beer
- Science and Technology Faculty, University Twente, Drienerlolaan 5, 7522 NB Enschede, The Netherlands
| | - Monique Ann van der Veen
- Chemical Engineering Department, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
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Sun Y, Wei Q, Wang X, Wang X, He M. Absorption Separation of Hydrofluorocarbon/Hydrofluoroolefin Refrigerant Mixtures Using Ionic Liquids. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01639] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Yanjun Sun
- School of Human Settlements and Civil Engineering, Xi’an Jiaotong University, Xi’an 710049, China
| | - Qiming Wei
- School of Human Settlements and Civil Engineering, Xi’an Jiaotong University, Xi’an 710049, China
| | - Xingdan Wang
- School of Human Settlements and Civil Engineering, Xi’an Jiaotong University, Xi’an 710049, China
| | - Xiaopo Wang
- Key Laboratory of Thermo-Fluid Science and Engineering, Ministry of Education, Xi’an Jiaotong University, Xi’an 710049, China
| | - Maogang He
- Key Laboratory of Thermo-Fluid Science and Engineering, Ministry of Education, Xi’an Jiaotong University, Xi’an 710049, China
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Asensio-Delgado S, Pardo F, Zarca G, Urtiaga A. Absorption separation of fluorinated refrigerant gases with ionic liquids: Equilibrium, mass transport, and process design. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.119363] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
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Highly efficient CO removal by active cuprous-based ternary deep eutectic solvents [HDEEA][Cl] + CuCl + EG. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.118985] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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Asensio-Delgado S, Pardo F, Zarca G, Urtiaga A. Enhanced absorption separation of hydrofluorocarbon/hydrofluoroolefin refrigerant blends using ionic liquids. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2020.117136] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Giaccherini A, Al Khatib M, Cinotti S, Piciollo E, Berretti E, Giusti P, Innocenti M, Montegrossi G, Lavacchi A. Analysis of mass transport in ionic liquids: a rotating disk electrode approach. Sci Rep 2020; 10:13433. [PMID: 32778683 PMCID: PMC7417597 DOI: 10.1038/s41598-020-70301-w] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/16/2020] [Accepted: 06/10/2020] [Indexed: 11/16/2022] Open
Abstract
Ionic Liquids are a promising alternative to water electrolytes for the electrodeposition of metals. These solvents have a much larger electrochemical window than water that expands the potential of electrodeposition. However, mass transport in Ionic Liquids is slow. The slow mass transport dramatically affects the rate of reactions at the solid-liquid interface, hampering the exploitation of Ionic Liquids in high-throughput electrodeposition processes. In this paper, we clarify the origin of such poor mass transport in the diffusion-advection (convection) regime. To determine the extent and the dynamics of the convection boundary layers, we performed Rotating Disk Electrode (RDE) experiments on model reactions along with the finite element simulation. Both the experiments and the finite element modelling showed the occurrence of peaks in the RDE curves even at relatively high rotation rates (up to 2000 rpm). The peak in the RDE is the fingerprint of partial diffusion control that happens for the relative extent of the diffusion and convection boundary layers. In looking for a close match between the experiments and the simulations, we found that the ohmic drop plays a critical role and must be considered in the calculation to find the best match with the experimental data. In the end, we have shown that the combined approach consisting of RDE experiments and finite elements modelling providing a tool to unravel of the structure of the diffusion and convection boundary layers both in dynamic and stationary conditions.
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Affiliation(s)
- Andrea Giaccherini
- Dipartimento di Ingegneria Industriale, Università Degli Studi di Firenze, Via Santa Marta 3, 50139, Firenze, Italy
- Dipartimento di Chimica, Università Degli Studi di Firenze, Via della Lastruccia 3, 50019, Sesto Fiorentino, FI, Italy
| | - Maher Al Khatib
- Dipartimento di Biotecnologie, Chimica e Farmacia, Università degli Studi di Siena, Via Aldo Moro 2, 53100, Siena, Italy
| | - Serena Cinotti
- Dipartimento di Chimica, Università Degli Studi di Firenze, Via della Lastruccia 3, 50019, Sesto Fiorentino, FI, Italy
| | | | - Enrico Berretti
- CNR, Istituto per la Chimica dei Composti Organometallici (ICCOM), Via Madonna del Piano 10, 50019, Sesto Fiorentino, FI, Italy
| | - Paolo Giusti
- CDR S.R.L., Via degli Artigiani, 6, 50055, Ginestra Fiorentina, FI, Italy
| | - Massimo Innocenti
- Dipartimento di Chimica, Università Degli Studi di Firenze, Via della Lastruccia 3, 50019, Sesto Fiorentino, FI, Italy
| | - Giordano Montegrossi
- CNR, Istituto di Geoscienze e Georisorse (IGG), Via La Pira 4, 50121, Firenze, FI, Italy
| | - Alessandro Lavacchi
- CNR, Istituto per la Chimica dei Composti Organometallici (ICCOM), Via Madonna del Piano 10, 50019, Sesto Fiorentino, FI, Italy.
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Zarca G, Ortiz I, Urtiaga A. Novel solvents based on thiocyanate ionic liquids doped with copper(I) with enhanced equilibrium selectivity for carbon monoxide separation from light gases. Sep Purif Technol 2018. [DOI: 10.1016/j.seppur.2017.06.069] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Affiliation(s)
- Kun Dong
- State Key Laboratory of Multiphase
Complex Systems, Beijing Key Laboratory of Ionic Liquids Clean Process,
Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Xiaomin Liu
- State Key Laboratory of Multiphase
Complex Systems, Beijing Key Laboratory of Ionic Liquids Clean Process,
Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Haifeng Dong
- State Key Laboratory of Multiphase
Complex Systems, Beijing Key Laboratory of Ionic Liquids Clean Process,
Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Xiangping Zhang
- State Key Laboratory of Multiphase
Complex Systems, Beijing Key Laboratory of Ionic Liquids Clean Process,
Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
| | - Suojiang Zhang
- State Key Laboratory of Multiphase
Complex Systems, Beijing Key Laboratory of Ionic Liquids Clean Process,
Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
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Repper SE, Haynes A, Ditzel EJ, Sunley GJ. Infrared spectroscopic study of absorption and separation of CO using copper(i)-containing ionic liquids. Dalton Trans 2017; 46:2821-2828. [DOI: 10.1039/c6dt04816a] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Reversible formation of copper(i) carbonyl complexes from copper-containing ionic liquids is probed directly using in situ high pressure IR spectroscopy.
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Affiliation(s)
| | - Anthony Haynes
- Department of Chemistry
- University of Sheffield
- Sheffield
- UK
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Liang Z, Fu K, Idem R, Tontiwachwuthikul P. Review on current advances, future challenges and consideration issues for post-combustion CO2 capture using amine-based absorbents. Chin J Chem Eng 2016. [DOI: 10.1016/j.cjche.2015.06.013] [Citation(s) in RCA: 128] [Impact Index Per Article: 14.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Zarca G, Fernández M, Santamaría A, Ortiz I, Urtiaga A. Non-Newtonian shear-thinning viscosity of carbon monoxide-selective ionic liquid 1-hexyl-3-methylimidazolium chloride doped with CuCl. Sep Purif Technol 2015. [DOI: 10.1016/j.seppur.2015.07.032] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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